Residual glue and leaked glue recovery device of coating head and coating machine

By designing a residual glue and leaking recycle device for the coating head in the coating machine, the residual glue is automatically scraped with contact with the heating roller shaft, which solves the problem of residual glue accumulation during the coating process, and realizes automatic cleaning and saving manpower and material resources effect.

CN222112412UActive Publication Date: 2024-12-06ZHEJIANG JUHE NEW ENERGY CO LTD
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Patent Information

Application Number
CN202420771282.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-06
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

During the coating process of photovoltaic module flexible backplane substrate, residual glue accumulates on the traction roller of the coating machine, resulting in labor consumption and removal, increasing costs and affecting production safety.

Method used

Design a coating head residual glue leakage recovery device, including setting a heating roller shaft and a rubber bearing box on the inside of the main body of the coating head machine, contacting the heating roller shaft through a scraper, automatically scraping off the residual glue, and passing through a fixed connection part and bolts enable quick disassembly and replacement, ensuring the stability and convenience of the device.

Benefits of technology

It realizes automatic cleaning of residual glue, saves manpower and material resources, ensures normal operation of the equipment, and does not affect the service life of the heating roller shaft.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of photovoltaic base material coating equipment, and particularly discloses a coating head residual glue and leaked glue recovery device and a coating machine, and the coating head residual glue and leaked glue recovery device is positioned between two coating head machine table main bodies which are arranged at an interval; comprising a heating roll shaft rotationally connected to the inner side of the coating head machine table body and a glue bearing box located below the heating roll shaft, the glue bearing box is fixedly connected to the inner side of one coating head machine table body through a fixed connecting piece, a scraper is connected to an inlet of the glue bearing box, and the scraper abuts against the roll surface of the heating roll shaft. The residual glue and leaked glue recovery device for the coating head has the beneficial effects of reasonable structural design, firm connection, convenience in disassembly and assembly and convenience in residual glue recovery. According to the coating machine provided with the residual glue and leaked glue recovery device for the coating head, the coating head can be effectively protected, the residual glue and the leaked glue can be automatically cleaned, and manpower and material resources are saved.
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Description

Technical Field

[0001] The utility model belongs to the field of photovoltaic substrate coating equipment, and in particular relates to a coating head residual glue leakage recovery device and a coating machine. Background Art

[0002] A coating machine is a device used to apply a layer of glue, paint or ink with specific functions on the surface of a substrate. Coating machines are mainly used for surface coating of films, paper, cloth, textiles, electronic products, etc., which can change the performance, appearance or function of the substrate. The working principle of the coating machine is to evenly apply the coating on the surface of the substrate. The coating machine is mainly composed of a coating head, a reel, a drying device, a control system, etc. The coating head is the core component of the coating machine, which is used to spray or apply the coating evenly on the surface of the substrate.

[0003] In the prior art, a coating machine is generally used to apply coating to the flexible backplane substrate of a photovoltaic module. During the coating production process, residual glue will be left on the traction roller after the coating action is completed. The residual glue accumulates and drips, affecting product production. It is necessary to manually remove the residual glue on the roller, which consumes manpower and material resources, increases costs, and affects production safety.

[0004] Therefore, it is necessary to provide a leaking glue recovery device which saves manpower and material resources and does not affect normal operation. Utility Model Content

[0005] In view of this, the utility model aims to solve at least one of the technical problems in the related art to a certain extent. To this end, one purpose of the utility model is to provide a coating head residual glue leakage recovery device and a coating machine including the device, which has a reasonable structural design, a tight connection, convenient assembly and disassembly, and can automatically clean residual glue and overflow glue, saving manpower and material resources.

[0006] To achieve the above-mentioned purpose, in one aspect of the utility model, the utility model provides a coating head residual glue leakage recovery device, which is located between two coating head machine bodies arranged at intervals, and includes: a heating roller rotatably connected to the inner sides of the two coating head machine bodies, and a glue receiving box located below the heating roller, the glue receiving box is fixedly connected to the inner side of one of the coating head machine bodies through a fixed connecting piece, and a scraper is connected to the inlet of the glue receiving box, and the scraper abuts against the roller surface of the heating roller.

[0007] Preferably, the inner side of the coating head machine body is detachably connected with a first fixed connector, and the glue box is detachably connected to the first fixed connector via a second fixed connector. It is further preferred to use bolts for fastening and disassembly of the glue box, which is convenient for replacement.

[0008] Preferably, the scraper is detachably connected to the adhesive box. As a consumable part, the scraper is preferably fixed to the adhesive box by bolts to facilitate replacement of the worn scraper.

[0009] Preferably, the scraper is made of a material with lower strength than the heating roller. The scraper plays the role of guiding and scraping glue and is in contact with the heating roller. Therefore, setting a material with lower strength can ensure the service life of the heating roller.

[0010] Preferably, the scraper is elastically abutted against the roller surface of the heating roller. For example, the scraper can be fixedly connected to the glue box through an elastic connecting piece to ensure that the scraper is always abutted against the heating roller.

[0011] Preferably, the scraper and the heating roller are tilted and matched at an angle of 30° to achieve a better effect of scraping off residual glue.

[0012] Preferably, the width of the scraper covers the glue leaking surface of the heating roller. The size of the glue receiving box and the width of the scraper are adaptively adjusted according to the size of the glue leaking area.

[0013] In another aspect of the utility model, the utility model also provides a coating machine, including a glue groove, a glue coating roller, and a traction roller located on the inner side of the coating head machine body, and also includes at least one coating head residual glue leakage recovery device located at the rear end of the glue coating roller, and the coating head residual glue leakage recovery device is any of the coating head residual glue leakage recovery devices described above.

[0014] The utility model discloses the following beneficial effects:

[0015] The utility model coating head residual glue leakage recovery device fixes the glue box equipped with a scraper for scraping glue and guiding to the inner side of the coating head machine body through a special fixed connector, and the connection is stable, easy to disassemble and assemble, and does not damage the original mechanical structure; the newly added hot roller can be fixed to the inner side of the coating head by a special fixed connector, and is located at the rear end of the coating roller. The scraper fastened by bolts on the glue box can smoothly scrape off the residual glue leakage adhered to the heated roller, and the scraped glue slides down to the glue box. The glue box can be quickly disassembled and installed, which is convenient for residual glue recovery. The strength of the special scraper material is lower than that of the newly added heated roller, which does not affect the service life of the newly added heated roller, the mechanical structure of the equipment, and the product production. Therefore, the utility model coating head residual glue leakage recovery device has the beneficial effects of reasonable structural design, tight connection, convenient disassembly and assembly, and convenient residual glue recovery. The coating machine equipped with the utility model coating head residual glue leakage recovery device can effectively protect the coating head, automatically complete the cleaning of residual glue and overflow, and save manpower and material resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a structural diagram of a coating machine including the glue leakage protection and recovery device of an embodiment of the utility model;

[0018] Figure 2 This is an overall structural diagram of the glue leakage protection and recovery device according to an embodiment of the utility model;

[0019] Figure 3 This is a front view of the glue leakage protection and recovery device according to an embodiment of the utility model;

[0020] Figure 4 A side view of the glue leakage protection and recovery device according to an embodiment of the utility model;

[0021] Figure 5 It is a partial side view of the glue leakage protection and recovery device according to an embodiment of the utility model;

[0022] Figure 6 The position relationship between the adhesive box, the scraper and the fixed connection member in the utility model Figure 1 ;

[0023] Figure 7 The position relationship between the adhesive box, the scraper and the fixed connection member in the utility model Figure 2 .

[0024] Among them, 1. coating head machine body; 2. heating roller; 3. first fixed connecting part; 4. glue box; 5. glue coating roller; 6. scraper; 7. second fixed connecting part. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0027] Embodiment 1:

[0028] Reference Figures 1 to 3 As shown, embodiment 1 of the utility model provides a coating head residual glue leakage recovery device, which is arranged on a coating head platform of a coating machine, and the coating head platform includes two coating head platform main bodies 1 arranged at an interval, and the coating head residual glue leakage recovery device is arranged between the two coating head platform main bodies 1, and specifically includes a heating roller 2 located between the two coating head platform main bodies 1, and a glue receiving box 4 located below the heating roller 2; the heating roller 2 is rotatably connected to the inner side of the two coating head platform main bodies 1, and keeps rotating slowly clockwise under the drive of the coating machine driving system; the glue receiving box 4 is fixedly connected to the inner side of the coating head platform main body 1 through a first fixed connecting member 3 and a second fixed connecting member 7, specifically as shown Figure 6 and Figure 7 As shown, the glue box 4 is fixedly connected to the second fixed connecting member 7, the second fixed connecting member 7 is connected to the first fixed connecting member 3, and the end of the first fixed connecting member 3 is fixedly connected to the inner side of the coating head machine body 1; the inlet of the glue box 4 is directly opposite to the bottom of the heating roller 2, and a scraper 6 is connected to the inlet of the glue box 4, the scraper 6 is fixed to the glue box 4, the scraper 6 is in contact with the heating roller 2, the scraper 6 has the function of scraping residual glue and overflow glue from the heating roller 2, and plays a diversion role, the material strength of the scraper 6 is lower than that of the heating roller 2 to ensure the service life of the heating roller 2.

[0029] As a further optimization scheme, the scraper 6 can be fixedly connected to the glue box 4 through an elastic connecting piece to ensure that the scraper 6 is always in contact with the heating roller 2.

[0030] As a further optimization scheme, the scraper 6 can be fixed to the adhesive box 4 by bolts, and a detachable connection can be achieved by the bolts, so that the scraper 6 can be easily replaced after being worn.

[0031] In some embodiments, the size of the glue box 4 and the width of the scraper 6 are adaptively adjusted according to the size of the glue leakage area.

[0032] Further optimization scheme, such as Figure 4 , 5 As shown, the first fixed connector 3 and the second fixed connector 7 are fastened by bolts; further, the second fixed connector 7 and the adhesive box 4 are fastened by bolts, and can be quickly disassembled and replaced.

[0033] According to a further optimized solution, the first fixed connector 3 is fixed to the inner side of the coating head machine body 1 by means of bolts, and the heating roller 2 is connected to the inner side of the coating head machine body 1 by means of a dedicated fixed connector.

[0034] As a further optimization scheme, the adhesive box 4 and the scraper 6 are fixed to the heating roller 2 at an angle of 30 degrees to achieve a better effect of scraping off the residual adhesive.

[0035] Embodiment 2:

[0036] like Figure 1 As shown, Example 2 of the utility model provides a coating machine, including two coating head machine bodies 1 arranged at intervals, a glue groove, a glue coating roller 5, a traction roller located from bottom to top on the inner side of the coating head machine body 1, and a coating head residual glue leakage recovery device located at the rear end of the glue coating roller 5, and the coating head residual glue leakage recovery device is the coating head residual glue leakage recovery device described in Example 1.

[0037] In some embodiments, a plurality of the coating head residual glue leakage recovery devices are included, and the plurality of coating head residual glue leakage recovery devices are arranged in sequence and spaced apart along the coating operation direction.

[0038] The parts not described in detail in the present invention are all conventional technical means known to those skilled in the art.

[0039] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0040] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A coating head residual glue leakage recovery device, located between two coating head machine bodies (1) arranged at intervals, characterized in that: include: A heating roller (2) rotatably connected to the inner side of the two coating head machine bodies (1) and a glue box (4) located below the heating roller (2), wherein the glue box (4) is fixedly connected to the inner side of one of the coating head machine bodies (1) via a fixed connection piece, and a scraper (6) is connected to the inlet of the glue box (4), and the scraper (6) is in contact with the roller surface of the heating roller (2).

2. The coating head residual glue leakage recovery device according to claim 1 is characterized in that: A first fixed connection piece (3) is detachably connected to the inner side of the coating head machine body (1), and the glue receiving box (4) is detachably connected to the first fixed connection piece (3) via a second fixed connection piece (7).

3. The coating head residual glue leakage recovery device according to claim 1 is characterized in that: The scraper (6) is detachably connected to the glue receiving box (4).

4. The coating head residual glue leakage recovery device according to claim 3 is characterized in that: The material strength of the scraper (6) is lower than that of the heating roller (2).

5. The coating head residual glue leakage recovery device according to claim 4 is characterized in that: The scraper (6) elastically abuts against the roller surface of the heating roller shaft (2).

6. The coating head residual glue leakage recovery device according to claim 5 is characterized in that: The scraper (6) and the heating roller (2) are matched with each other at an angle of 30°.

7. The coating head residual glue leakage recovery device according to claim 6 is characterized in that: The width of the scraper (6) covers the glue leakage surface of the heating roller (2).

8. A coating machine, comprising a glue tank located inside a coating head machine body (1), a glue coating roller (5), and a traction roller, characterized in that: It also includes at least one coating head residual glue leakage recovery device located at the rear end of the coating roller (5), and the coating head residual glue leakage recovery device is the coating head residual glue leakage recovery device according to any one of claims 1 to 7.

Citation Information

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