Universal expansion mechanical mounting plate

Abstract

The utility model discloses a universal expansion mechanical mounting plate which comprises a base, a graduated scale, a multifunctional mechanical mounting plate, a laser beam, an adjustable support, a scale switch, an electric wire, a plug and a fixing pin. The equipment can meet the mounting requirements of different mechanical parts. The size and the shape of the installation area can be customized according to needs, horizontal or vertical deviation analysis can be carried out on the mechanical device in cooperation with laser beams so that the mechanical device can reach the required position, and operation is easy and convenient. In conclusion, the mode that the multifunctional mechanical mounting plate, the adjustable support and the laser beams are used in cooperation brings an innovative solution to the field of mechanical assembly. The assembling process is simplified, the assembling accuracy and stability are improved, and convenience and economic benefits are brought to the mechanical assembling industry.

Description

Technical Field

[0001] The utility model relates to the field of industrial machinery manufacturing assistance, in particular to a universal expansion machinery mounting plate. Background Art

[0002] A universal extended mechanical mounting plate is a universal extended mechanical mounting plate with multifunctional hole spacing and multiple shapes, suitable for mechanical parts of different sizes. It uses a laser beam to perform position calibration to ensure horizontal and vertical accuracy. The adjustable bracket provides flexible adjustment capabilities and is convenient for adapting to various workpieces. It is an efficient, convenient, and precise multifunctional mechanical assembly tool. The existing universal extended mechanical mounting plate (publication number: CN206277586U) has some disadvantages and needs further improvement.

[0003] 1. The hole spacing and shape of traditional mechanical mounting plates are usually fixed, and they cannot flexibly adapt to mechanical parts of different sizes and shapes, limiting their application range. Secondly, the positioning and adjustment of traditional equipment usually require manual operation, which is prone to errors, resulting in inaccurate installation or difficult debugging. Therefore, there is an urgent need for a mechanical mounting plate with multifunctional hole spacing.

[0004] 2. Traditional mechanical mounting plates usually rely on manual measurement and adjustment for position calibration, which is easily affected by the operator's technical level and subjective factors, resulting in inaccurate calibration results. Secondly, traditional equipment lacks real-time feedback and automatic correction functions, and requires a lot of time and manpower for debugging and fine-tuning, which increases the complexity and cost of the work. In addition, since traditional equipment may have accumulated errors during the calibration process, it is difficult to ensure horizontal and vertical accuracy under long-term or high-precision requirements. Therefore, there is an urgent need for a mechanical mounting plate with horizontal and vertical calibration.

[0005] 3. Traditional equipment usually relies on fixed brackets and fixtures, and cannot flexibly adapt to workpieces of various sizes and shapes. It is necessary to design and manufacture fixtures specifically for different workpieces, which increases costs and time. Secondly, since the brackets and fixtures of traditional equipment are usually fixed and cannot be finely adjusted, when adapting to mechanical parts of different sizes and shapes, problems such as loose installation or distortion may occur. Adjustable bracket technology can provide flexible support and fine adjustment, which is suitable for mechanical parts of different sizes, greatly improving the efficiency and accuracy of installation and debugging. Therefore, there is an urgent need for a mechanical mounting plate with an adjustable bracket. Utility Model Content

[0006] The main purpose of the utility model is to provide a mechanical mounting plate with an adjustable bracket, which can effectively solve the problems in the background technology.

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a mechanical mounting plate with an adjustable bracket, a scale is installed above the base, an adjustable bracket is installed above the scale, a scale switch is installed above the scale, a laser harness is installed on one side of the adjustable bracket, a fixing pin is installed on one side of the adjustable bracket, a multifunctional mechanical mounting plate is installed on the fixing pin, an electric wire is installed on one side of the base, and a plug is installed at one end of the electric wire.

[0008] Preferably, a plurality of general mechanical parts installation positioning holes are installed above the multifunctional mechanical installation plate.

[0009] Preferably, the scale switch can be adjusted in scale and fixed.

[0010] Preferably, the laser beam can radiate horizontal and vertical rays.

[0011] Preferably, an anti-skid pad is provided at the bottom of the base to ensure the stability of the mounting plate during use.

[0012] Preferably, the multifunctional mechanical mounting plate is designed to be detachable to facilitate replacement of its position.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model achieves flexibility by adding a multifunctional mechanical mounting plate, which can adapt to mechanical parts of different sizes and shapes without additional customization or replacement of accessories, improving the adaptability and application range of the equipment. Through the multifunctional plate, the installation process can be simplified and manual operations can be reduced. No additional adjustment or positioning operations are required, which reduces the time and labor costs during the installation process. It can also effectively position and fix mechanical parts, ensure the accuracy and stability of the installation, and reduce errors and the need for subsequent debugging. It should be noted that the equipment is 30% higher than traditional equipment; maintenance costs are saved by 40%.

[0015] 2. The utility model can achieve horizontal and vertical by adding laser beams, and can quickly and accurately determine the horizontal and vertical directions of the position. Only by aligning the laser beam with the reference point, the horizontal and vertical states of the mechanical device can be quickly judged and adjusted, saving a lot of time and human resources. Laser beam calibration can ensure accurate alignment of equipment, reduce failures and errors, and improve the stability and efficiency of the production line. Laser beam calibration technology can be combined with automation systems to achieve automated position calibration and adjustment. Through the cooperation of laser sensors and control systems, the horizontal and vertical positions of mechanical devices can be automatically detected and adjusted, making the production process more intelligent and efficient. It should be noted that the horizontal and vertical instrument of this product is equipped with the DLXZB-2 model level of the Delixi brand. The level can make oblique lines and has an operating temperature of -10 to 50°C. After testing, the horizontal error range is 1mm, the line width is less than 2mm, and the reset accuracy is 0.2mm, 5M (10' angular second accuracy).

[0016] 3. The utility model achieves variable size and adjustable characteristics by adding an adjustable bracket, which can adapt to mechanical parts of different sizes and shapes, and can also reduce the inventory requirements for mechanical parts of different sizes. The design of the adjustable bracket simplifies the design and manufacturing process of the mechanical device. Compared with customizing brackets of different sizes, the use of adjustable brackets can focus more on the overall design and reduce the complexity of design and manufacturing. Mechanical parts can be matched with adjustable brackets more quickly and efficiently, reducing time and labor costs in the assembly process. It should be noted that this product saves 20% of time and reduces the risk of failure by 30% compared to traditional equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is the structural schematic diagram on the left side of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure on the right side of the utility model.

[0020] In the figure: 1. Base; 2. Scale; 3. Multifunctional mechanical mounting plate; 4. Laser harness; 5. Adjustable bracket; 6. Scale switch; 7. Wires; 8. Plug; 9. Fixing pin. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Example

[0025] See also Figure 1-3 The utility model provides a technical solution:

[0026] A mechanical mounting plate with an adjustable bracket, characterized in that: a scale 2 is installed above the base 1, an adjustable bracket 5 is installed above the scale 2, a scale switch 6 is installed above the scale 2, a laser beam 4 is installed on one side of the adjustable bracket 5, a fixing pin 9 is installed on one side of the adjustable bracket 5, a multifunctional mechanical mounting plate 3 is installed on the fixing pin 9, an electric wire 7 is installed on one side of the base 1, and a plug 8 is installed at one end of the electric wire 7.

[0027] In this embodiment, the initial size and structure of the multifunctional mechanical mounting plate are first determined according to the size and shape of the required mechanical parts. Then, according to the design requirements, the multifunctional mechanical mounting plate is connected to the fixed part of the equipment and its accurate position is ensured. Next, by adjusting the adjustable bracket on the multifunctional mechanical mounting plate, the size and shape of the installation area are customized as needed to match the mechanical parts. This ensures that the mechanical parts are in the correct position during the installation process and can be stably fixed. Finally, simple calibration adjustments are made as needed to ensure the accuracy of the entire installation process. Through this process, the multifunctional mechanical mounting plate achieves adaptability to mechanical parts of different sizes and shapes, simplifies the installation process, reduces time and labor costs, and improves the accuracy and stability of the installation.

[0028] In this embodiment, the laser sensor is first installed on the mechanical device and connected to the control system. Next, the laser sensor and control system are started, and the laser beam is aligned with the reference point so that its horizontal or vertical direction is perpendicular to the reference point. Then, the current horizontal or vertical deviation of the mechanical device is analyzed through data, and rapid adjustments are made according to the deviation amount so that the position of the mechanical device meets the requirements. Finally, the laser beam is used again for verification to ensure that the mechanical device is in the correct horizontal or vertical state. In this way, the laser beam can quickly and accurately adjust the position of the mechanical device to improve production efficiency and stability.

[0029] In this embodiment, the initial bracket design is first performed according to the size and shape of the mechanical part, and the adjustable bracket is installed on the mechanical device. Next, through the design of the adjustable bracket, the size and shape of the bracket are adjusted by rotating or moving the movable part of the bracket to adapt to mechanical parts of different sizes. Finally, the mechanical part is matched with the adjustable bracket to complete the assembly process. Compared with customizing brackets of different sizes, using an adjustable bracket can focus more on the overall design and reduce the complexity of design and manufacturing.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A universal expansion mechanical mounting plate, comprising a base (1), characterized in that: A scale (2) is installed above the base (1), an adjustable bracket (5) is installed above the scale (2), a scale switch (6) is installed above the scale (2), a laser beam (4) is installed on one side of the adjustable bracket (5), a fixing pin (9) is installed on one side of the adjustable bracket (5), a multifunctional mechanical mounting plate (3) is installed on the fixing pin (9), an electric wire (7) is installed on one side of the base (1), and a plug (8) is installed at one end of the electric wire (7).

2. A universal expansion mechanical mounting plate according to claim 1, characterized in that: A plurality of general mechanical parts installation positioning holes are installed above the multifunctional mechanical installation plate (3).

3. A universal expansion mechanical mounting plate according to claim 1, characterized in that: The scale switch (6) can adjust the scale and be fixed.

4. The universal expansion mechanical mounting plate according to claim 1, characterized in that: The laser beam (4) can radiate horizontal and vertical rays.

5. A universal expansion mechanical mounting plate according to claim 1, characterized in that: The bottom of the base (1) is provided with an anti-skid pad to ensure the stability of the mounting plate during use.

6. A universal expansion mechanical mounting plate according to claim 1, characterized in that: The multifunctional mechanical mounting plate (3) is designed to be detachable, so that the position can be easily changed.

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