Novel tube plate combined wharf structure
By using anchor cables and anchor heads of basalt fiber composite ribs in steel pipe piles and steel sheet pile wharfs, combined with the combined structure of steel pipe piles and steel sheet piles, the problems of high steel quantity and poor durability in traditional wharfs are solved, and high Tensile resistance and corrosion resistance improve the stability of the dock and the deep water application capabilities.
Patent Information
- Application Number
- CN202420065595.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-09
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-01-09
AI Technical Summary
Traditional steel pipe piles and steel sheet pile terminals face problems such as increasing steel usage, high durability and cost of tie rods, and it is difficult to meet the needs of deep water and large-scale development.
The basalt fiber composite ribs are used as anchor cables and anchor heads, combined with the combined structure of steel pipe piles and steel sheet piles, and connected through T-shaped locks and dedicated basalt anchor heads to form a new pipe plate combination dock structure, which increases tensile resistance and Corrosion resistance.
It improves the service life, horizontal stability and cutting-edge water depth of the dock, reduces its own weight and cost, and realizes feasibility for deep-water docks.
Smart Images

Figure CN222120090U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sheet pile docks, and specifically relates to a novel tube-sheet combined dock structure. Background Art
[0002] In recent years, as the performance of steel sheet piles continues to improve, the docks with a combination of steel pipe piles and steel sheet piles are increasingly developing towards deeper water and larger scale. However, traditional steel pipe pile and steel sheet pile docks face the disadvantages of increased steel usage, durability of tie rods, and high costs.
[0003] Basalt fiber composite bars are new building materials that are made of high-strength basalt fibers and resins through pultrusion, winding, surface coating, composite molding, and continuous production. They have high strength and excellent corrosion resistance. Basalt fiber composite bars are more than three times stronger than ordinary reinforced concrete of the same specification, and their density is only about 1 / 5 of that of ordinary steel bars. The reduced deadweight improves their bearing capacity. In highway bridge construction, compared with traditional steel bars, basalt fiber composite bars have the advantages of chemical corrosion resistance, high axial tensile strength, fatigue resistance, large elastic deformation capacity, non-magnetic, and light weight. Utility Model Content
[0004] The utility model mainly aims to overcome the deficiencies of the prior art and provides a novel tube-sheet combined wharf structure.
[0005] The utility model is realized by the following technical solutions:
[0006] A new type of tube-sheet composite wharf structure, comprising tube-sheet composite piles, front anchor cables, rear anchor cables, tensioners, concrete sheet piles and gravity retaining wall anchors;
[0007] The tube-sheet composite piles include steel tube piles and steel sheet piles, which are arranged at intervals and connected to each other to form a water retaining structure. The steel tube piles are driven below the hard soil layer, and the steel sheet piles are driven below the mud surface. Concrete sheet piles are installed behind the tube-sheet composite piles, and the gravity retaining wall anchors are arranged between the tube-sheet composite piles and the concrete sheet piles. A front anchor cable with a tensioner is installed between the steel tube piles of the tube-sheet composite piles and the gravity retaining wall anchors, and a rear anchor cable with a tensioner is installed between the gravity retaining wall anchors and the concrete sheet piles.
[0008] In the above technical solution, the number of the front anchor cables is two, including a front first anchor cable and a front second anchor cable, and the number of the rear anchor cable is one.
[0009] In the above technical solution, a front first tensioner is installed on the front first anchor cable, the front first anchor cable is inclined at a certain angle to the horizontal plane, the front end anchor head of the front first anchor cable is fixedly installed on the steel pipe pile of the tube-sheet combination pile, the rear end of the front first anchor cable passes through the gravity retaining wall anchor, and the rear end anchor head is fixedly installed on the rear end of the gravity retaining wall anchor.
[0010] In the above technical solution, a front second tensioner is installed on the front second anchor cable, the front second anchor cable is parallel to the horizontal plane, and is located below the front first anchor cable. The front end anchor head of the front second anchor cable is fixedly installed on the steel pipe pile of the tube-sheet combination pile, and the rear end of the front second anchor cable passes through the gravity retaining wall anchor and the rear end anchor head is fixedly installed on the rear end of the gravity retaining wall anchor.
[0011] In the above technical solution, a rear tensioner is installed on the rear anchor cable, the rear anchor cable is parallel to the horizontal plane, the front end of the rear anchor cable passes through the gravity retaining wall anchor and the front end anchor head is fixedly installed on the front end of the gravity retaining wall anchor, the rear end anchor head of the rear anchor cable is fixedly installed on the rear end of the concrete sheet pile, and further, the front end anchor head of the rear anchor cable is positioned at a higher height than the rear end anchor head of the front first anchor cable.
[0012] In the above technical solution, the front anchor cable and the rear anchor cable are basalt composite bars, which are mainly formed by pultrusion and winding of high-strength steel wire, basalt fiber and modified resin, and are wrapped with a layer of three-way grid.
[0013] In the above technical solution, the height of the steel pipe pile is higher than that of the steel sheet pile, and the steel pipe pile and the steel sheet pile are connected by a T-shaped lock.
[0014] In the above technical solution, the anchor heads at the front and rear ends of the front anchor cable and the anchor heads at the front and rear ends of the rear anchor cable are both basalt anchor heads made of special steel pipes. The inner diameter of the basalt anchor head is similar to the diameter of the front anchor cable and the rear anchor cable. The front anchor cable and the rear anchor cable are respectively bonded to the basalt anchor head using professional resin glue, and an external wire is provided on the outside of the basalt anchor head.
[0015] In the above technical solution, the rear anchor cable and the rear tensioner are connected through a basalt composite reinforcement anchor pipe with an external thread, and the connection method of the front first anchor cable and the front first tensioner, the connection method of the front second anchor cable and the front second tensioner, and the connection method of the rear anchor cable and the rear tensioner are consistent.
[0016] In the above technical solution, the gravity retaining wall anchor is a reinforced concrete structure with a front toe and a rear toe. The gravity retaining wall anchor is cast, and an anchor cable channel is reserved before casting.
[0017] The advantages and beneficial effects of the utility model are:
[0018] 1. Compared with the traditional steel tie rod, the anchor cable of the utility model adopts basalt composite reinforcement, which has the advantages of light weight, high tensile strength, fatigue resistance, strong chemical corrosion resistance, large elastic deformation capacity, and non-magneticity. As the main tensile component of the pipe pile composite pile wharf, it can greatly improve the service life of the pipe sheet composite pile wharf.
[0019] 2. The gravity retaining wall anchor and concrete sheet pile of the utility model can improve the horizontal stability of the tube-sheet composite pile wharf, effectively increase the water depth at the front of the wharf, and make the tube-sheet composite pile move towards a deep-water wharf.
[0020] 3. The utility model is simple to operate, easy to implement, and can be applied on-site over a large area. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a side view of the new tube sheet combined wharf structure of the utility model.
[0022] Figure 2 It is a front view of the new tube sheet combined wharf structure of the utility model.
[0023] Figure 3 It is a schematic diagram of the plane connection of the tube-sheet composite pile of the utility model.
[0024] Figure 4 It is a partial enlarged view of the post-tensioner and the post-anchor cable of the utility model.
[0025] For ordinary technicians in this field, other relevant drawings can be obtained based on the above drawings without any creative work. DETAILED DESCRIPTION
[0026] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the technical solution of the present utility model is further described below in conjunction with specific embodiments.
[0027] Example 1
[0028] A new type of tube sheet combined wharf structure, see attached Figure 1-4 The novel tube-sheet composite wharf structure includes tube-sheet composite piles, front anchor cables, rear anchor cables 5, tensioners C, concrete sheet piles 7 and gravity retaining wall anchors 8.
[0029] The tube-sheet composite piles include steel tube piles 1 and steel sheet piles 11, which are arranged at intervals and connected to each other to form a water retaining structure. The steel tube piles 1 are driven into the hard soil layer to mainly provide vertical bearing capacity, and the steel sheet piles 11 are driven into the mud surface to mainly stop water and seal the soil behind the wall; concrete sheet piles 7 are installed behind the tube-sheet composite piles, and the gravity retaining wall anchor 8 is arranged between the tube-sheet composite piles and the concrete sheet piles 7; a front anchor cable with a tensioner is installed between the steel tube pile 1 of the tube-sheet composite pile and the gravity retaining wall anchor 8, and a rear anchor cable 5 with a tensioner is installed between the gravity retaining wall anchor 8 and the concrete sheet pile 7.
[0030] Preferably, the number of the front anchor cables is two, including a front first anchor cable 3 and a front second anchor cable 10, a front first tensioner 4 is installed on the front first anchor cable 3, the front first anchor cable 3 is inclined at a certain angle to the horizontal plane, the front end anchor head of the front first anchor cable 3 is fixedly installed on the steel pipe pile 1 of the tube-sheet combination pile, the rear end of the front first anchor cable 3 passes through the gravity retaining wall anchor 8 and the rear end anchor head is fixedly installed on the rear end of the gravity retaining wall anchor 8, a front second tensioner 9 is installed on the front second anchor cable 10, the front second anchor cable 10 is parallel to the horizontal plane, and is located below the front first anchor cable 3, the front end anchor head of the front second anchor cable 10 is fixedly installed on the steel pipe pile 1 of the tube-sheet combination pile, the rear end of the front second anchor cable 10 passes through the gravity retaining wall The anchor 8 and the rear end anchor head are fixedly installed at the rear end of the gravity retaining wall anchor 8; the number of the rear anchor cable 5 is one, and the rear tensioner 6 is installed on the rear anchor cable 5, the rear anchor cable 5 is parallel to the horizontal plane, the front end of the rear anchor cable 5 passes through the gravity retaining wall anchor 8 and the front end anchor head is fixedly installed at the front end of the gravity retaining wall anchor 8, and the rear end anchor head of the rear anchor cable 5 is fixedly installed at the rear end of the concrete sheet pile 7. Further, the front end anchor head position height of the rear anchor cable 5 is higher than the rear end anchor head of the front first anchor cable 3; by arranging the concrete sheet pile 7 behind the tube-sheet composite pile A and the gravity retaining wall anchor 8 connected between the two, the horizontal stability of the tube-sheet composite pile wharf can be improved, the water depth at the front of the wharf can be effectively increased, and the tube-sheet composite pile can move towards a deep-water wharf.
[0031] The front anchor cable and the rear anchor cable 5 are basalt composite bars, which are mainly formed by pultrusion and winding of high-strength steel wire, basalt fiber and modified resin, and are wrapped with a layer of three-way grid.
[0032] Among them, see Appendix Figure 3 The height of the steel pipe pile 1 is higher than that of the steel sheet pile 11, and the steel pipe pile 1 and the steel sheet pile 11 are connected by a T-shaped lock m.
[0033] Among them, the anchor heads at the front and rear ends of the front anchor cable and the front and rear ends of the rear anchor cable 5 are all basalt anchor heads made of special steel pipes. The inner diameter of the basalt anchor head is similar to the diameter of the front anchor cable and the rear anchor cable 5. The front anchor cable and the rear anchor cable 5 are respectively bonded to the basalt anchor head using professional resin glue, and the outside of the basalt anchor head is provided with an external wire.
[0034] Among them, see Appendix Figure 4 The rear anchor cable 5 is connected to the rear tensioner 6 through a basalt composite reinforcement anchor pipe C1 with an external thread. The connection method between the front first anchor cable and the front first tensioner, the connection method between the front second anchor cable and the front second tensioner, and the connection method between the rear anchor cable 5 and the rear tensioner 6 are consistent.
[0035] Among them, the gravity retaining wall anchor 8 is a reinforced concrete structure, with a front toe 8.1 and a rear toe 8.2. The front toe 8.1 can effectively use the upper backfill as a counterweight to increase resistance; the rear toe 8.2 can increase the anti-overturning moment of the gravity retaining wall anchor 8 and increase the stability of the gravity retaining wall anchor 8.
[0036] The gravity retaining wall anchor 8 is cast, and anchor cable holes are reserved before casting.
[0037] Example 2
[0038] The construction method of the novel tube sheet combined wharf structure described in the above embodiment 1 comprises the following steps:
[0039] Step 1: Make preparations, measure and lay out the lines, and organize the site;
[0040] Step 2, driving positioning piles and assembling positioning frames for positioning the tube sheet assembly piles;
[0041] Step 3, driving the tube-sheet composite pile into the coast;
[0042] The pipe-sheet composite piles include steel pipe piles 1 and steel sheet piles 11, which are arranged at intervals and connected to each other to form a water retaining structure. The steel pipe piles 1 are driven into the hard soil layer to provide vertical bearing capacity, and the steel sheet piles 11 are driven into the mud surface to stop water and seal the soil behind the wall.
[0043] Step 4, excavating the gravity retaining wall anchor foundation, casting the gravity retaining wall anchor 8 on site, and driving concrete sheet piles 7;
[0044] The concrete sheet pile 7 is arranged behind the tube-sheet composite pile, and the gravity retaining wall anchor 8 is arranged between the tube-sheet composite pile and the concrete sheet pile 7;
[0045] Step 5, installing a front anchor cable with a tensioner between the steel pipe pile 1 of the tube-sheet composite pile and the gravity retaining wall anchor 8, and installing a rear anchor cable 5 with a tensioner between the gravity retaining wall anchor 8 and the concrete sheet pile 7;
[0046] Preferably, the number of the front anchor cables is two, including a front first anchor cable 3 and a front second anchor cable 10, a front first tensioner 4 is installed on the front first anchor cable 3, the front first anchor cable 3 is inclined at a certain angle to the horizontal plane, the front end anchor head of the front first anchor cable 3 is fixedly installed on the steel pipe pile 1 of the tube-sheet composite pile, the rear end of the front first anchor cable 3 passes through the gravity retaining wall anchor 8 and the rear end anchor head is fixedly installed on the rear end of the gravity retaining wall anchor 8, a front second tensioner 9 is installed on the front second anchor cable 10, the front second anchor cable 10 is parallel to the horizontal plane, and is located below the front first anchor cable 3, and the front second anchor cable 10 The front anchor head is fixedly mounted on the steel pipe pile 1 of the tube-sheet composite pile, the rear end of the front second anchor cable 10 passes through the gravity retaining wall anchor 8 and the rear end anchor head is fixedly mounted on the rear end of the gravity retaining wall anchor 8; the number of the rear anchor cable 5 is one, the rear tensioner 6 is installed on the rear anchor cable 5, the rear anchor cable 5 is parallel to the horizontal plane, the front end of the rear anchor cable 5 passes through the gravity retaining wall anchor 8 and the front end anchor head is fixedly mounted on the front end of the gravity retaining wall anchor 8, the rear end anchor head of the rear anchor cable 5 is fixedly mounted on the rear end of the concrete sheet pile 7, and further, the front end anchor head position height of the rear anchor cable 5 is higher than the rear end anchor head of the front first anchor cable 3;
[0047] Step 6: Tighten the tensioners on the front anchor cable and the rear anchor cable 5 to ensure that the tube-sheet composite pile is evenly stressed and meets the design requirements. By laying concrete sheet piles 7 behind the tube-sheet composite piles and gravity retaining wall anchors 8 between the two, the horizontal stability of the tube-sheet composite pile wharf can be improved, the water depth at the front of the wharf can be effectively increased, and the tube-sheet composite pile can move towards a deep-water wharf.
[0048] Step 7, backfill gravel at the rear, cast cap beam 2 on site above the tube-sheet composite pile to enhance the stability of the tube-sheet composite pile, and install the mooring post;
[0049] Step 8, dredging in front of the dock.
[0050] For ease of explanation, spatial relative terms such as "upper", "lower", "left", "right" and the like are used in the embodiments to illustrate the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientation shown in the figure, the spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, the element described as being "under" other elements or features will be positioned "on" other elements or features. Therefore, the exemplary term "under" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.
[0051] Furthermore, relational terms such as “first” and “second” and the like are merely used to distinguish one component from another having the same name, but do not necessarily require or imply any such actual relationship or order between these components.
[0052] The above is an exemplary description of the present invention. It should be noted that, without departing from the core of the present invention, any simple deformation, modification or other equivalent replacement that can be done by other technical personnel in this field without expending creative labor falls within the protection scope of the present invention.
Claims
1. A new type of tube sheet combined wharf structure, characterized by: It includes tube-sheet composite piles, front anchor cables, rear anchor cables, tensioners, concrete sheet piles and gravity retaining wall anchors; the tube-sheet composite piles include steel tube piles and steel sheet piles, the steel tube piles and steel sheet piles are arranged at intervals and connected to each other to form a water retaining structure, the steel tube piles are driven below the hard soil layer, and the steel sheet piles are driven below the mud surface; concrete sheet piles are installed behind the tube-sheet composite piles, the gravity retaining wall anchors are arranged between the tube-sheet composite piles and the concrete sheet piles, the front anchor cables with tensioners are installed between the steel tube piles of the tube-sheet composite piles and the gravity retaining wall anchors, and the rear anchor cables with tensioners are installed between the gravity retaining wall anchors and the concrete sheet piles.
2. A novel tube sheet combined wharf structure according to claim 1, characterized in that: The number of the front anchor cables is two, including a front first anchor cable and a front second anchor cable, and the number of the rear anchor cable is one.
3. A novel tube sheet combined wharf structure according to claim 2, characterized in that: A front first tensioner is installed on the front first anchor cable, and the front first anchor cable is inclined at an angle to the horizontal plane. The front end anchor head of the front first anchor cable is fixedly installed on the steel pipe pile of the tube-sheet composite pile, and the rear end of the front first anchor cable passes through the gravity retaining wall anchor and the rear end anchor head is fixedly installed on the rear end of the gravity retaining wall anchor.
4. A novel tube sheet combined wharf structure according to claim 2, characterized in that: A front second tensioner is installed on the front second anchor cable, the front second anchor cable is parallel to the horizontal plane, and is located below the front first anchor cable. The front end anchor head of the front second anchor cable is fixedly installed on the steel pipe pile of the tube-sheet composite pile, and the rear end of the front second anchor cable passes through the gravity retaining wall anchor and the rear end anchor head is fixedly installed on the rear end of the gravity retaining wall anchor.
5. The novel tube sheet combined wharf structure according to claim 2 is characterized by: A rear tensioner is installed on the rear anchor cable, the rear anchor cable is parallel to the horizontal plane, the front end of the rear anchor cable passes through the gravity retaining wall anchor and the front end anchor head is fixedly installed at the front end of the gravity retaining wall anchor, the rear end anchor head of the rear anchor cable is fixedly installed at the rear end of the concrete sheet pile, and the front end anchor head of the rear anchor cable is located at a higher height than the rear end anchor head of the front first anchor cable.
6. The novel tube sheet combined wharf structure according to claim 1 is characterized by: The front anchor cable and the rear anchor cable are basalt composite bars, which are made of high-strength steel wire, basalt fiber and modified resin, formed by pultrusion and winding, and are wrapped with a layer of three-way grid.
7. The novel tube sheet combined wharf structure according to claim 1 is characterized by: The height of the steel pipe pile is higher than that of the steel sheet pile, and the steel pipe pile and the steel sheet pile are connected by a T-shaped lock.
8. The novel tube sheet combined wharf structure according to claim 1 is characterized by: The front and rear anchor heads of the front anchor cable and the rear anchor heads of the rear anchor cable are both basalt anchor heads made of steel pipes. The inner diameter of the basalt anchor head is similar to the diameter of the front anchor cable and the rear anchor cable. The front anchor cable and the rear anchor cable are respectively bonded to the basalt anchor head using professional resin glue, and an external wire is provided on the outside of the basalt anchor head.
9. The novel tube sheet combined wharf structure according to claim 2 is characterized by: The rear anchor cable and the rear tensioner are connected through a basalt composite reinforcement anchor pipe with an external thread. The connection method of the front first anchor cable and the front first tensioner, the connection method of the front second anchor cable and the front second tensioner, and the connection method of the rear anchor cable and the rear tensioner are consistent.
10. The novel tube sheet combined wharf structure according to claim 1 is characterized by: The gravity retaining wall anchor is a reinforced concrete structure with a front toe and a rear toe. The gravity retaining wall anchor is cast, and an anchor cable channel is reserved before casting.
