Waste gas treatment device of laser welding machine

By designing a laser welding machine exhaust gas treatment device containing filter mesh and clamping components, the problem of waste gas pollution during welding is solved, the waste gas filtration and workpiece stability are achieved, and the environment and worker safety are protected.

CN222131331UActive Publication Date: 2024-12-10SHANDONG QIHANG CNC EQUIP CO LTD
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Patent Information

Application Number
CN202420697190.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-10
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The waste gas generated by the laser welding machine during the welding process contains harmful substances and is directly discharged into the air, polluting the environment and affecting the health and safety of workers. Traditional welding machines lack effective waste gas treatment devices.

Method used

An exhaust gas treatment device including a base, a treatment box, an exhaust fan, a collar, a filter mesh, a clamping component and other structures is designed to filter the exhaust gas through the filter mesh, and the clamping component driven by the exhaust fan and a motor ensures the stability of the workpiece. , realize the effective treatment and removal of exhaust gas.

Benefits of technology

It effectively avoids direct discharge of exhaust gas into the air, protects workers' health and safety, and the filter can be quickly replaced, and the clamping components ensures that the workpiece is stable and avoids falling and damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of industrial manufacturing, and discloses a waste gas treatment device of a laser welding machine, which comprises a base, the left side of the bottom of the base is fixedly connected with a treatment box, the front side of the left part of the treatment box is fixedly connected with an exhaust fan, the inside of the treatment box is slidably connected with two lantern rings, and the inside of each lantern ring is slidably connected with a filter screen. A handle is fixedly connected between the left sides of the two lantern rings, and a first sliding rod is fixedly connected to the bottom of the left side of the treatment box. The base, the treatment box, the exhaust fan, the lantern ring, the welding machine body, a handle, a first sliding rod, a pull rod, a connecting rod, an inserting rod, a spring, a second sliding rod, an exhaust pipe, a smoke collecting opening and a fixing ring structure are matched with one another, a filter screen is driven to work, waste gas is filtered, and it is avoided that the waste gas is directly exhausted into the air, pollutes the air and influences the health and safety of workers; and the filter screen can be quickly replaced, so that time and labor are saved.
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Description

Technical Field

[0001] The utility model relates to the field of industrial manufacturing, in particular to an exhaust gas treatment device for a laser welding machine. Background Art

[0002] Laser welding machine is a high-precision welding equipment that uses laser beams for welding. It uses the high-energy laser beam generated by the laser to focus on the welding area through an optical system. The metal material in the welding area is heated to above the melting point by the laser beam to form a molten pool, which is then cooled and solidified to achieve welding connection. Laser welding machines are widely used in automobile manufacturing, aerospace, electronic equipment, medical equipment and other fields. It can be used to weld different types of metal materials, such as stainless steel, aluminum alloy, titanium alloy, etc., as well as some plastics and ceramic materials. In addition to conventional welding, laser welding machines can also be used for special applications such as micro welding, deep welding, surface modification and adding materials.

[0003] When using a laser welding machine, a large amount of waste gas will be generated during the welding process. These waste gases contain harmful substances, such as heavy metal vapors such as lead, cadmium, chromium, nickel, zinc, and gases such as carbon dioxide, nitrogen, and oxygen. Traditional welding machines do not have waste gas treatment devices, so the waste gas will be directly discharged into the air, thereby polluting the air and affecting the health and safety of workers. Therefore, a waste gas treatment device for a laser welding machine is proposed to solve the above problems. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides an exhaust gas treatment device for a laser welding machine, which aims to improve the problem that the exhaust gas is directly discharged into the air, polluting the air and affecting the health and safety of workers.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an exhaust gas treatment device for a laser welding machine, comprising a base, a treatment box is fixedly connected to the left side of the bottom of the base, an exhaust fan is fixedly connected to the left front side of the treatment box, two rings are slidably connected to the inside of the treatment box, a filter is slidably connected to the inside of the ring, a handle is fixedly connected between the left sides of the two rings, a sliding rod is fixedly connected to the bottom of the left side of the treatment box, a pull rod is slidably connected to the upper side of the outer wall of the sliding rod, and connecting rods are rotatably connected to the front and rear sides of the outer wall of the pull rod, the connecting rod is rotatably connected to the plug rod at one end away from the pull rod, a spring is fixedly connected to the inner wall of the plug rod, and a sliding rod 2 is fixedly connected to the outer wall of the pull rod with a fixing ring, the rear side of the treatment box is fixedly connected to an exhaust pipe, the top of the exhaust pipe is fixedly connected to a smoke collecting port, the right side of the bottom of the base is fixedly connected to a welding machine body, and a clamping assembly is installed on the top of the base.

[0006] As a further description of the above technical solution:

[0007] The clamping assembly includes a fixed plate, the bottom of which is fixedly connected to the top of the base, a fixed frame is fixedly connected to the rear side of the fixed plate, a motor is fixedly connected to the rear side of the fixed frame, a rotating rod is fixedly connected to the output end of the motor, a rotating disk is fixedly connected to the front and rear sides of the rotating rod, two push rods are rotatably connected to the rear side of the rotating disk, a clamp is rotatably connected to the top of one end of the push rod away from the rotating rod, a limiting rod is slidably connected inside the clamp, and limiting grooves are provided around the fixed plate.

[0008] As a further description of the above technical solution:

[0009] The inner wall of the insertion rod is slidably connected to the outer wall of the second slide rod, and the two adjacent ends of the second slide rod are fixedly connected to the bottom of the first slide rod.

[0010] As a further description of the above technical solution:

[0011] The right side of the fixing ring is fixedly connected to the left side of the base.

[0012] As a further description of the above technical solution:

[0013] The insertion rod is inserted into the handle.

[0014] As a further description of the above technical solution:

[0015] The two ends of the limiting rod are fixedly connected to the inside of the limiting groove, and the outside of the clamping plate is slidably connected to the inside of the limiting groove.

[0016] As a further description of the above technical solution:

[0017] The rear end of the rotating rod is rotatably connected to the front side of the fixing frame, and the front end of the rotating rod is rotatably connected to the rear side of the fixing plate.

[0018] As a further description of the above technical solution:

[0019] The rear side of the bottom of the smoke collecting port is fixedly connected to the top of the fixing plate.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, the filter screen is driven to work through the cooperation of the base, the processing box, the exhaust fan, the collar, the welding machine body, the handle, the slide bar 1, the pull rod, the connecting rod, the plug rod, the spring, the slide bar 2, the exhaust pipe, the smoke collecting port and the fixed ring structure, so as to filter the exhaust gas and avoid direct discharge into the air to pollute the air and affect the health and safety of the workers. In addition, the filter screen of the device can be quickly replaced, saving time and effort.

[0022] 2. In the utility model, with the cooperation of the fixed plate, fixed frame, motor, rotating rod, turntable, push rod, limit rod, limit groove and other structures, the clamping plate can be driven, which solves the problem of the clamping plate moving from four sides to the middle at the same time, clamping the workpiece on all sides, making the workpiece more stable, and preventing the workpiece from falling off or being damaged due to loose clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a three-dimensional schematic diagram of an exhaust gas treatment device for a laser welding machine proposed in the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of a handle of an exhaust gas treatment device for a laser welding machine proposed by the utility model;

[0025] Figure 3 This is a schematic diagram of the structure of a treatment box of an exhaust gas treatment device for a laser welding machine proposed in the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of a plug rod of an exhaust gas treatment device for a laser welding machine proposed by the utility model;

[0027] Figure 5 This is a schematic diagram of the structure of a clamping plate of an exhaust gas treatment device for a laser welding machine proposed in the utility model;

[0028] Figure 6 The utility model is a schematic structural diagram of a turntable of an exhaust gas treatment device for a laser welding machine.

[0029] Legend:

[0030] 1. Base; 2. Processing box; 3. Exhaust fan; 4. Ring; 5. Filter; 6. Welding machine body; 7. Handle; 8. Slide bar 1; 9. Pull rod; 10. Connecting rod; 11. Insert rod; 12. Spring; 13. Slide bar 2; 14. Exhaust pipe; 15. Smoke collecting port; 16. Fixed plate; 17. Fixed frame; 18. Motor; 19. Rotating rod; 20. Turntable; 21. Push rod; 22. Clamp; 23. Limit rod; 24. Limit groove; 25. Fixed ring. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1 , Figure 3 , Figure 4 The utility model provides an embodiment: an exhaust gas treatment device for a laser welding machine, comprising a base 1, a treatment box 2 is fixedly connected to the left side of the bottom of the base 1, an exhaust fan 3 is fixedly connected to the left front side of the treatment box 2, two collars 4 are slidably connected inside the treatment box 2, a filter screen 5 is slidably connected inside the collar 4, a handle 7 is fixedly connected between the left sides of the two collars 4, a slide bar 8 is fixedly connected to the bottom of the left side of the treatment box 2, a pull rod 9 is slidably connected to the upper side of the outer wall of the slide bar 8, a connecting rod 10 is rotatably connected to the front and rear sides of the outer wall of the pull rod 9, and an insert rod 11 is rotatably connected to the end of the connecting rod 10 away from the pull rod 9 The inner wall of the plug rod 11 is fixedly connected with a spring 12, and the end of the spring 12 close to the pull rod 9 is fixedly connected with a slide rod 2 13, and the outer wall of the pull rod 9 is slidably connected with a fixing ring 25, the rear side of the processing box 2 is fixedly connected with an exhaust pipe 14, and the top of the exhaust pipe 14 is fixedly connected with a smoke collecting port 15, the right side of the bottom of the base 1 is fixedly connected with a welding machine body 6, and a clamping assembly is installed on the top of the base 1, the inner wall of the plug rod 11 is slidably connected to the outer wall of the slide rod 2 13, and the adjacent ends of the two slide rods 2 13 are fixedly connected to the bottom of the slide rod 1 8, the right side of the fixing ring 25 is fixedly connected to the left side of the base 1, and the plug rod 11 is inserted into the handle 7.

[0033] Specifically, the base 1 is used to connect and support all parts, the processing box 2 is used to protect the internal parts, the exhaust fan 3 is used to suck the smoke generated by the evaporation and combustion of welding materials and surface coatings, and the gas generated during the welding process into the processing box 2 and discharge it out, the collar 4 is used to connect the filter 5 to facilitate its placement in the processing box 2, the filter 5 is an activated carbon with a large number of micropores and mesoporous structures on the surface, which can adsorb metal ions on its surface, the handle 7 is used to facilitate pulling out the collar 4 and replacing the filter 5, the pull rod 9 is used to facilitate pulling to unlock the entire device so as to achieve quick fixation and quick disassembly, and the connecting rods 10 on both sides are used to pull the plug rod 11 to achieve the linkage effect, the plug rod 1 1 cooperates with the handle 7, the rod 11 can be fixed by inserting it into the handle 7, and can be unlocked by pulling it out. The spring 12 is used for resetting. When the pull rod 9 is pulled, the spring 12 will be squeezed to store kinetic energy. The slide bar 13 is used to limit the movement direction of the rod 11 to ensure that the rod 11 can only move forward and backward. The slide bar 18 is used to limit the movement direction of the pull rod 9 to ensure that the pull rod 9 can only move up and down. The fixing ring 25 is used to limit the pull rod 9 to avoid random movement. The smoke collecting port 15 is located above the welding area, which can actively gather the smoke generated during welding and the gas generated during the welding process. Through the rotation of the exhaust fan 3, the smoke floats into the processing box 2 through the exhaust pipe 14 for processing. The welding machine body 6 is an important equipment for welding.

[0034] Reference Figure 1 , Figure 5 , Figure 6The clamping assembly includes a fixed plate 16, the bottom of which is fixedly connected to the top of the base 1, a fixed frame 17 is fixedly connected to the rear side of the fixed plate 16, a motor 18 is fixedly connected to the rear side of the fixed frame 17, a rotating rod 19 is fixedly connected to the output end of the motor 18, a rotating disk 20 is fixedly connected to the front and rear sides of the rotating rod 19, and two push rods 21 are rotatably connected to the rear side of the rotating disk 20, and a clamping plate 22 is rotatably connected to the top of the end of the push rod 21 away from the rotating rod 19, and a limiting rod 23 is slidably connected inside the clamping plate 22. Limiting grooves 24 are provided around the fixed plate 16, and both ends of the limiting rod 23 are fixedly connected to the inside of the limiting groove 24, and the outside of the clamping plate 22 is slidably connected to the inside of the limiting groove 24. The rear end of the rotating rod 19 is rotatably connected to the front side of the fixed frame 17, and the front end of the rotating rod 19 is rotatably connected to the rear side of the fixed plate 16. The rear side of the bottom of the smoke collecting port 15 is fixedly connected to the top of the fixed plate 16.

[0035] Specifically, the fixed plate 16 and the fixed frame 17 are used to connect and support the clamping assembly, and the motor 18 is used to output power to the clamping assembly. The motor 18 drives the rotating rod 19, and the rotating rod 19 drives the turntable 20 to rotate. The turntable 20 will push the push rod 21, and then the clamp 22 will move. The clamp 22 is used to clamp the workpiece to be welded to ensure that the workpiece is stable and will not move around. The limiting rod 23 and the limiting groove 24 have the same function, which is to limit the movement direction of the clamp 22 to ensure that the clamp 22 can only move left and right toward the center without moving around. The clamp 22 firmly clamps the workpiece to make the workpiece stable, and there will be no phenomenon of loose clamping, causing the workpiece to fall off, and causing the workpiece to be damaged.

[0036] Working principle: When using this device, first control the motor 18 to rotate through an external power supply, and the motor 18 drives the rotating rod 19 to rotate, and the turntable 20 connected to the rotating rod 19 will rotate accordingly, and the push rod 21 is pulled to drive the clamping plate 22 to move toward the middle, so that the workpiece is firmly clamped to ensure that the workpiece will not move around and shake, which is convenient for workers to operate. At this time, the exhaust fan 3 is controlled by an external power supply, and then the welding operation can be started. A large amount of harmful gas will be generated during welding. Through the rotation of the exhaust fan 3, the smoke will gather in the smoke collecting port 15, and be sucked into the processing box 2 through the exhaust pipe 14, and then pass through the filter 5. The activated carbon is filtered to absorb the harmful gas and then discharged into the air from the exhaust fan 3. After a period of use, the activated carbon in the filter 5 is exhausted and needs to be replaced in time. At this time, the pull rod 9 is pulled to drive the connecting rod 10 to pull the plug rod 11 to move, and the plug rod 11 will be separated from the handle 7 to unlock it. Then the handle 7 is pulled to pull out the ring 4, driving the filter 5 to be pulled out together, and then the filter 5 is taken out and replaced with a new filter 5. Then the pull rod 9 is pulled to reinsert the ring 4 into the treatment box 2. At this time, the pull rod 9 is released, and the spring 12 will push the plug rod 11 to reinsert the handle 7, thereby fixing it.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An exhaust gas treatment device for a laser welding machine, comprising a base (1), characterized in that: The bottom left side of the base (1) is fixedly connected to a processing box (2), the left front side of the processing box (2) is fixedly connected to an exhaust fan (3), the inside of the processing box (2) is slidably connected to two rings (4), the inside of the rings (4) is slidably connected to a filter (5), a handle (7) is fixedly connected between the left sides of the two rings (4), a sliding rod (8) is fixedly connected to the bottom left side of the processing box (2), the upper side of the outer wall of the sliding rod (8) is slidably connected to a pull rod (9), the outer wall of the pull rod (9) is rotatably connected to connecting rods (10) on both the front and rear sides, and the connecting rod (10) 10) An insert rod (11) is rotatably connected to one end away from the pull rod (9), a spring (12) is fixedly connected to the inner wall of the insert rod (11), an end of the spring (12) close to the pull rod (9) is fixedly connected to a slide rod 2 (13), an outer wall of the pull rod (9) is slidably connected to a fixing ring (25), an exhaust pipe (14) is fixedly connected to the rear side of the treatment box (2), a smoke collecting port (15) is fixedly connected to the top of the exhaust pipe (14), a welding machine body (6) is fixedly connected to the right side of the bottom of the base (1), and a clamping assembly is installed on the top of the base (1).

2. The exhaust gas treatment device for a laser welding machine according to claim 1, characterized in that: The clamping assembly comprises a fixed plate (16), the bottom of the fixed plate (16) is fixedly connected to the top of the base (1), the rear side of the fixed plate (16) is fixedly connected to a fixed frame (17), the rear side of the fixed frame (17) is fixedly connected to a motor (18), the output end of the motor (18) is fixedly connected to a rotating rod (19), the front and rear sides of the rotating rod (19) are fixedly connected to a rotating disk (20), the rear side of the rotating disk (20) is rotatably connected to two push rods (21), the top of one end of the push rod (21) away from the rotating rod (19) is rotatably connected to a clamping plate (22), the clamping plate (22) is slidably connected to a limiting rod (23), and limiting grooves (24) are arranged around the fixed plate (16).

3. The exhaust gas treatment device for a laser welding machine according to claim 1, characterized in that: The inner wall of the insertion rod (11) is slidably connected to the outer wall of the second sliding rod (13), and the two adjacent ends of the second sliding rod (13) are fixedly connected to the bottom of the first sliding rod (8).

4. The exhaust gas treatment device for a laser welding machine according to claim 1, characterized in that: The right side of the fixing ring (25) is fixedly connected to the left side of the base (1).

5. The exhaust gas treatment device for a laser welding machine according to claim 1, characterized in that: The insertion rod (11) is inserted into the interior of the handle (7).

6. The exhaust gas treatment device for a laser welding machine according to claim 2, characterized in that: Both ends of the limiting rod (23) are fixedly connected to the inside of the limiting groove (24), and the outside of the clamping plate (22) is slidably connected to the inside of the limiting groove (24).

7. The exhaust gas treatment device for a laser welding machine according to claim 2, characterized in that: The rear end of the rotating rod (19) is rotatably connected to the front side of the fixing frame (17), and the front end of the rotating rod (19) is rotatably connected to the rear side of the fixing plate (16).

8. The exhaust gas treatment device for a laser welding machine according to claim 2, characterized in that: The rear side of the bottom of the smoke collecting port (15) is fixedly connected to the top of the fixing plate (16).