Industrial personal computer with UPS power-off protection function and protection system thereof

Abstract

The invention discloses an industrial personal computer with a UPS power-off protection function and a protection system thereof, and relates to the technical field of industrial personal computers, and the industrial personal computer comprises a protection case, a fixed base is installed at the bottom of the protection case, a battery is installed in the protection case, a chain type wire is arranged above the battery, and a management mainboard is arranged above the chain type wire. When the industrial personal computer runs, especially the industrial personal computer is placed in an environment with large vibration or impact, the multifunctional sliding block is driven by the fixing block to vertically press to drive the L-shaped clamping plate to horizontally extrude the fixing base, so that vibration energy can be effectively absorbed and dispersed. Through the design of the scheme, the reset springs and the rubber damping blocks in the L-shaped clamping plates are combined, and the double damping effect can be provided through the elastic effect of the springs and the buffering effect of the rubber damping blocks in the L-shaped clamping plates.

Description

Technical Field

[0001] The present invention relates to the technical field of industrial control computers, in particular to an industrial control computer with a UPS power failure protection function and a protection system thereof. Background Art

[0002] Industrial Personal Computer (IPC) is a computer system designed specifically for industrial field control. It adopts a bus structure and has a rich I / O interface, which can adapt to the needs of data acquisition, control and communication in various industrial environments. The industrial computer protection system with UPS (uninterruptible power supply) power failure protection function is designed to ensure that the industrial computer can continue to operate or shut down safely when the power is cut off to protect the integrity of data and equipment.

[0003] However, in the existing industrial environment, industrial computers are affected by external vibration sources such as surrounding large equipment, vibrating equipment, transportation tools or mechanical movement. These vibration sources will cause the industrial computer body to vibrate through air transmission or structural conduction. At the same time, the hard disk, fan and other components inside the industrial computer may vibrate during operation. For example, the hard disk will generate disk vibration when it rotates at high speed, and the fan will also generate certain vibration when it rotates. Long-term vibration will cause damage to the hard disk, fan and other components inside the industrial computer. Long-term vibration of the hard disk will lead to reduced reading and writing capabilities, slow head positioning and even disk damage, while the vibration of the fan may cause problems such as increased noise and reduced heat dissipation.

[0004] In addition, as time goes by, the chemical substances inside the battery will gradually age, causing the battery capacity and performance to gradually decline. Once the battery ages to a certain extent, the power it provides will not be able to meet the needs of the UPS system, thus affecting the normal operation of the UPS system. The existing replacement of batteries requires the use of tools such as screwdrivers and wrenches to open the shell of the old battery and unplug the wires connected to the battery. Since multiple parts need to be disassembled and installed, the existing replacement method takes longer when replacing the system. In an emergency, this may affect the timely restoration of power supply to the UPS system.

[0005] Therefore, an industrial computer with UPS power failure protection function and its protection system are proposed to solve the above problems. Summary of the invention

[0006] In view of this, the technical problem to be solved by the present invention is to propose an industrial computer with UPS power-off protection function and a protection system thereof to solve the problems in the prior art of easy damage to equipment caused by vibration and complicated battery replacement procedures.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an industrial computer with UPS power-off protection function and a protection system thereof, comprising a protective casing, a fixed base is installed at the bottom of the protective casing, a battery is installed in the protective casing, a chain wire is arranged above the battery, a management mainboard is arranged above the chain wire, the management mainboard is installed on the inner wall of the protective casing, the chain wire is slidably connected to the bottom of the management mainboard, and also includes a shock-absorbing and anti-collision protection mechanism and a replaceable cleaning mechanism, the shock-absorbing and anti-collision protection mechanism is arranged on the fixed base, and the replaceable cleaning mechanism is arranged at the bottom of the battery; The shock-absorbing and anti-collision protection mechanism is used for anti-vibration breakpoint protection of industrial computers; The replaceable cleaning mechanism is used for convenient disassembly and cleaning of the UPS.

[0008] Preferably, the shock-absorbing and anti-collision protection mechanism includes a fixed block, one end of the fixed block is fixedly connected to the bottom of the protective housing, the other end of the fixed block is rotatably connected to a pressing arm, the pressing arm is rotatably connected to an end of the fixed block away from the fixed block, the middle of the multifunctional slider is slidably connected to an auxiliary shaft, both ends of the auxiliary shaft are fixedly connected to U-shaped sliding shaft limit plates, and the end of the multifunctional slider away from the U-shaped sliding shaft limit plate is fixedly connected to a return spring.

[0009] Preferably, the return spring is sleeved on the outer surface of the auxiliary shaft, an auxiliary plate is fixedly connected to one side of the bottom of the multifunctional slider, an extrusion column is fixedly connected to the upper surface of the auxiliary plate, an L-shaped clamping plate is slidably connected to the auxiliary plate, extrusion grooves are symmetrically opened in the L-shaped clamping plate, and the outer surface of the extrusion column is slidably connected to the extrusion groove.

[0010] Preferably, the L-shaped clamping plate is fixedly connected to a compression spring at one end close to the multifunctional slider, and the compression spring is fixedly connected to the multifunctional slider at one end away from the L-shaped clamping plate. A shock-absorbing friction block is provided on one side close to the fixed base at one end of the L-shaped clamping plate away from the multifunctional slider, wherein the shock-absorbing friction block is made of rubber.

[0011] Preferably, the replaceable cleaning mechanism includes a pressing plate, one end of the pressing plate is fixedly connected to the bottom of the protective shell, the other end of the pressing plate is fixedly connected to a buffer spring, the end of the buffer spring away from the pressing plate is fixedly connected to a fixed bin, the bottom of the fixed bin is fixedly connected to a fixed base, and the outer surface of the pressing plate is slidably connected to the inner wall of the fixed bin.

[0012] Preferably, the replaceable cleaning mechanism also includes a bevel block, the outer surface of the bevel block is slidably connected to the inner wall of the protective casing, the end of the bevel block away from the battery is fixedly connected to a pull ring, the outer surface of the pull ring is sleeved with an extrusion spring, one end of the extrusion spring is fixedly connected to the pull ring, and the other end of the extrusion spring is fixedly connected to the outer surface of the protective casing.

[0013] Preferably, the inner wall of the protective casing is slidably connected with a pull plate near the lower surface of the battery, the bottom of the battery is installed on the upper surface of the pull plate, the bottom of the pull plate is fixedly connected with a T-shaped cleaning block, and the bottom of the protective casing is evenly provided with heat dissipation filter holes, and the end of the T-shaped cleaning block away from the pull plate is in contact with the heat dissipation filter holes at the bottom of the protective casing.

[0014] The industrial computer protection system with UPS power failure protection function includes the following modules: First, UPS module: UPS is the core of the system, used to provide power supply when the mains power is interrupted; the module contains a battery pack, which can automatically switch to battery power mode when the mains power fails, providing stable power for the industrial computer; Second, the charging circuit module: The charging circuit module is responsible for charging the UPS battery pack to ensure that the battery is always kept fully charged; Third, UPS functional circuit module: This module is connected to the UPS and the industrial computer, and is responsible for switching the power supply of the UPS to the industrial computer when the city power is interrupted. At the same time, it also contains some additional functions, such as power monitoring and fault alarm; Fourth, data protection mechanism: In the event of a power outage, the industrial computer will receive a signal from the monitoring and control system, triggering the data protection mechanism, which includes saving data to non-volatile storage (such as hard disk, SSD or flash memory) to prevent data loss; Fifth, automatic restart and recovery function: Some advanced UPS power failure protection systems also have automatic restart and recovery functions. When the city power is restored, the system can automatically restart the industrial computer and restore it to the state before the power failure; Safety and stability design: The entire system needs to be designed with safety and stability in mind. It is necessary to ensure that the connection between the UPS and the industrial computer is stable and reliable to avoid excessive voltage fluctuations or current shocks during power switching.

[0015] Compared with the prior art, the present invention provides an industrial computer with UPS power failure protection function and a protection system thereof, which has the following beneficial effects: 1. Through the setting of the shock-absorbing and anti-collision protection mechanism, when the industrial computer is running, especially when placed in an environment with large vibration or impact, the fixed block drives the multi-functional slider to press vertically and drives the L-shaped clamping plate to squeeze the fixed base horizontally, which can effectively absorb and disperse the vibration energy. Compared with the prior art that directly fixes the industrial computer on a wall or a bracket, this solution is designed by combining the reset spring and the rubber shock-absorbing block in the L-shaped clamping plate. The elastic effect of the spring itself and the buffering effect of the rubber shock-absorbing block in the L-shaped clamping plate can provide a double shock-absorbing effect, and most of the vibrations can be buffered by the elasticity of the reset spring, while the rubber shock-absorbing block further absorbs subtle vibrations and impacts, thereby protecting the precision components inside the industrial computer from damage.

[0016] 2. By closely fitting the rubber damping block with the fixed base, this design can increase the contact area between the industrial computer and the fixed base, and improve the overall stability. Compared with the prior art in which the industrial computer is directly fixed on a wall or bracket, the industrial computer itself is affected by external vibration sources such as surrounding large equipment, vibrating equipment, transportation tools or mechanical movement, which affects the stable execution of control tasks by the industrial computer. By closely fitting the rubber damping block with the fixed base, the industrial computer can perform control tasks more stably and accurately in an industrial production environment. For example, after a day's production activities in a factory, workers do not need to shut down each industrial computer one by one, but simply turn off the power, and the management motherboard will automatically send a shutdown signal to the industrial computer at the set time to guide the industrial computer to perform a normal shutdown process; Through the design of this solution, the power supply system is closely coordinated with the battery and the management board, and the rubber shock-absorbing block is closely fitted with the fixed base, which can quickly and effectively reduce the management motherboard and reduce errors and failures caused by vibration. It not only ensures the continuous operation of the industrial computer when the city power is interrupted, but also effectively avoids various problems caused by illegal shutdown through the intelligent timed shutdown function, ensuring the smooth progress of factory production activities and the safety and stability of equipment. In addition, the innovative rubber shock-absorbing block used in this solution not only makes the industrial computer have a certain shock-absorbing effect when in use, but also can reduce the noise generated by the operation of the industrial computer to a certain extent. This is especially important for occasions that require a quiet working environment, such as laboratories, hospitals, etc.

[0017] 3. Through the setting of the replaceable cleaning mechanism, by installing the battery in the pull plate, the pull plate can be quickly pulled and engaged in the inner wall of the protective casing, and the battery can be easily slid and pulled out along the inner wall of the protective casing, without the need to use tools such as screwdrivers or screw wrenches to remove the battery casing. This design greatly simplifies the replacement process and reduces the time and labor costs required for replacement. For industrial computer systems that require uninterrupted power supply, downtime during battery replacement is an important consideration. The design of the pull plate sliding on the inner wall of the protective casing and the chain wire, this sliding mechanism greatly simplifies the operation steps compared to the traditional screw fixing method. The user does not need to use tools such as screwdrivers or wrenches, but simply pulls the pull plate to achieve rapid removal and installation of the battery. This intuitive and easy-to-operate design can significantly reduce the complexity of the operation, thereby speeding up the battery replacement, and further significantly shortening the time required for battery replacement. The chain-type slidable connection ensures that the wire can automatically adjust the length and remain connected during the battery replacement process, without the need to manually unplug the wires.

[0018] 4. Through the T-shaped cleaning block setting and the filter holes evenly opened at the bottom of the protective casing, when the pull plate slides outward along the inner wall of the protective casing, the bottom of the T-shaped cleaning block will clean the heat dissipation filter holes. The cleaned filter holes can not only quickly dissipate the heat from the inner wall of the machine, but also quickly clean the solid particles generated by the inner wall of the machine to the bottom of the protective casing. When maintaining traditional industrial computers, it is necessary to disassemble the heat dissipation components separately for cleaning, which is cumbersome and time-consuming. This design allows users to easily clean the heat dissipation filter plate while replacing or maintaining the battery, which greatly simplifies the maintenance process and improves maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is an auxiliary schematic diagram of the three-dimensional structure of the present invention; Figure 3 It is a schematic diagram of the half-cut connection relationship of the three-dimensional structure of the present invention; Figure 4 A schematic diagram of the structural connection relationship of the shock-absorbing and anti-collision protection mechanism of the present invention; Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle; Figure 6 A schematic diagram of the structural connection relationship of the replaceable cleaning mechanism of the present invention; Figure 7 For the present invention Figure 6 Enlarged view of point B in the middle.

[0020] In the figure: 1. Protective housing; 11. Fixed base; 12. Battery; 13. Chain wire; 14. Management motherboard; 2. Shock-absorbing and anti-collision protection mechanism; 21. Fixed block; 22. Pressing arm; 23. Multifunctional slider; 24. U-shaped sliding shaft limit plate; 25. Reset spring; 26. Extrusion column; 27. L-shaped clamping plate; 28. Compression spring; 29. ​​Extrusion groove; 3. Replaceable cleaning mechanism; 31. Pressing plate; 32. Buffer spring; 33. Fixed bin; 34. Bevel block; 35. Extrusion spring; 36. Pull ring; 37. T-shaped cleaning block; 38. Pull plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] The present invention is further described in detail below based on the accompanying drawings and embodiments.

[0023] First embodiment: Please refer to Figures 1 to 7 As shown: In order to solve the problems mentioned in the technical solution, the embodiment of the present application provides an industrial computer with UPS power failure protection function and a protection system thereof, including a protective casing 1, a fixed base 11 is installed at the bottom of the protective casing 1, a battery 12 is installed in the protective casing 1, a chain wire 13 is arranged above the battery 12, a management mainboard 14 is arranged above the chain wire 13, the management mainboard 14 is installed on the inner wall of the protective casing 1, the chain wire 13 is slidably connected to the bottom of the management mainboard 14, and also includes a shock-absorbing and anti-collision protection mechanism 2 and a replaceable cleaning mechanism 3, the shock-absorbing and anti-collision protection mechanism 2 is arranged on the fixed base 11, and the replaceable cleaning mechanism 3 is arranged at the bottom of the battery 12; The shock-absorbing and anti-collision protection mechanism 2 is used for anti-vibration breakpoint protection of the industrial computer; The replaceable cleaning mechanism 3 is used for convenient disassembly and cleaning of the UPS; The shock-absorbing and anti-collision protection mechanism 2 includes a fixed block 21, one end of the fixed block 21 is fixedly connected to the bottom of the protective housing 1, the other end of the fixed block 21 is rotatably connected to a pressing arm 22, the pressing arm 22 is rotatably connected to the end away from the fixed block 21, the middle of the multifunctional slider 23 is slidably connected to an auxiliary shaft, both ends of the auxiliary shaft are fixedly connected to U-shaped sliding shaft limit plates 24, and the end of the multifunctional slider 23 away from the U-shaped sliding shaft limit plate 24 is fixedly connected to a return spring 25; The return spring 25 is sleeved on the outer surface of the auxiliary shaft, an auxiliary plate is fixedly connected to one side of the bottom of the multifunctional slider 23, an extrusion column 26 is fixedly connected to the upper surface of the auxiliary plate, an L-shaped clamping plate 27 is slidably connected to the auxiliary plate, and an extrusion groove 29 is symmetrically opened in the L-shaped clamping plate 27, and the outer surface of the extrusion column 26 is slidably connected to the extrusion groove 29; A compression spring 28 is fixedly connected to one end of the L-shaped clamping plate 27 close to the multifunctional slider 23, and an end of the compression spring 28 away from the L-shaped clamping plate 27 is fixedly connected to the multifunctional slider 23; Wherein: a shock-absorbing friction block is arranged on one side of the L-shaped clamping plate 27 away from the multifunctional slider 23 and close to the fixed base 11, wherein the shock-absorbing friction block is made of rubber; In the prior art, in an industrial environment, an industrial computer may be affected by external vibration sources such as surrounding large equipment, vibration equipment, transportation tools or mechanical movement. These vibration sources can cause the body of the industrial computer to vibrate through air transmission or structural conduction. Long-term vibration can cause damage to components such as the hard disk and fan inside the industrial computer. Long-term vibration of the hard disk can cause a decrease in reading and writing capabilities, slow positioning of the magnetic head, or even damage to the disk, while the vibration of the fan can cause problems such as increased noise and decreased heat dissipation. Compared with the prior art, through the implementation of this embodiment, when the industrial computer is running, especially when placed in an environment with large vibration or impact, the fixed block 21 drives the multifunctional slider 23 to press vertically and drives the L-shaped clamping plate 27 to squeeze the fixed base 11 horizontally, which can effectively absorb and disperse the vibration energy. At the same time, the combination of the reset spring 25 and the rubber damping block in the L-shaped clamping plate 27 provides a double damping effect. The elasticity of the reset spring 25 can buffer most of the vibration, while the rubber damping block further absorbs subtle vibration and impact, thereby protecting the precision components inside the industrial computer from damage.

[0024] For further examples, please refer to Figures 1 to 7 As shown: The replaceable cleaning mechanism 3 includes a pressing plate 31, one end of the pressing plate 31 is fixedly connected to the bottom of the protective housing 1, the other end of the pressing plate 31 is fixedly connected to a buffer spring 32, the end of the buffer spring 32 away from the pressing plate 31 is fixedly connected to a fixed bin 33, the bottom of the fixed bin 33 is fixedly connected to the fixed base 11, and the outer surface of the pressing plate 31 is slidably connected to the inner wall of the fixed bin 33; The replaceable cleaning mechanism 3 also includes an angled block 34, the outer surface of the angled block 34 is slidably connected to the inner wall of the protective housing 1, and the end of the angled block 34 away from the battery 12 is fixedly connected to a pull ring 36, and the outer surface of the pull ring 36 is sleeved with an extrusion spring 35, one end of the extrusion spring 35 is fixedly connected to the pull ring 36, and the other end of the extrusion spring 35 is fixedly connected to the outer surface of the protective housing 1; A pull plate 38 is slidably connected to the inner wall of the protective housing 1 near the lower surface of the battery 12, and the bottom of the battery 12 is mounted on the upper surface of the pull plate 38; Wherein: a T-shaped cleaning block 37 is fixedly connected to the bottom of the pull plate 38, and heat dissipation filter holes are evenly opened at the bottom of the protective housing 1, and the end of the T-shaped cleaning block 37 away from the pull plate 38 is in contact with the heat dissipation filter holes at the bottom of the protective housing 1; In the prior art, as time goes by, the chemical substances inside the battery will gradually age, causing the battery capacity and performance to gradually decrease. Once the battery ages to a certain extent, the power it provides will not be able to meet the needs of the UPS system, thereby affecting the normal operation of the UPS system. The existing battery replacement requires the use of tools such as screwdrivers and screw wrenches to open the shell of the old battery and unplug the wires connected to the battery. Since multiple parts need to be disassembled and installed, the existing replacement method takes longer time when replacing the system. In an emergency, this may affect the timely restoration of power supply to the UPS system. Compared with the prior art, through the implementation of this embodiment, by installing the battery 12 in the pull plate 38, the pull plate 38 can be quickly pulled and engaged in the inner wall of the protective casing 1. The battery 12 can be easily slid and pulled out along the inner wall of the protective casing 1 without the need to use tools such as screwdrivers or screw wrenches to remove the battery casing. This design greatly simplifies the replacement process, reduces the time and labor costs required for replacement, and is convenient for those who need to be constantly replaced. For industrial computer systems with power outages, downtime during battery replacement is an important consideration. The design of a pull plate 38 sliding on the inner wall of the protective casing 1 and a chain wire 13 greatly simplifies the operating steps compared to the traditional screw fixing method. The user does not need to use tools such as screwdrivers or wrenches. The battery can be quickly removed and installed by simply pulling the pull plate. This intuitive and easy-to-operate design can significantly reduce the complexity of the operation, thereby speeding up the battery replacement, and further significantly shortening the time required for battery replacement. The chain-type sliding connection ensures that the wire can automatically adjust its length and remain connected during the battery replacement process, without manually plugging and unplugging the wires, which can significantly shorten the time required for battery replacement. The chain-type sliding connection ensures that the wire can automatically adjust its length and remain connected during the battery replacement process, without manually plugging and unplugging the wires.

[0025] Second embodiment: an industrial computer protection system with UPS power failure protection function, comprising the following modules: First, UPS module: UPS is the core of the system, used to provide power supply when the mains power is interrupted; the module contains a battery pack, which can automatically switch to battery power mode when the mains power fails, providing stable power for the industrial computer; Second, the charging circuit module: The charging circuit module is responsible for charging the UPS battery pack to ensure that the battery is always kept fully charged; Third, UPS functional circuit module: This module is connected to the UPS and the industrial computer, and is responsible for switching the power supply of the UPS to the industrial computer when the city power is interrupted. At the same time, it also contains some additional functions, such as power monitoring and fault alarm; Fourth, data protection mechanism: In the event of a power outage, the industrial computer will receive a signal from the monitoring and control system, triggering the data protection mechanism, which includes saving data to non-volatile storage (such as hard disk, SSD or flash memory) to prevent data loss; Fifth, automatic restart and recovery function: Some advanced UPS power failure protection systems also have automatic restart and recovery functions. When the city power is restored, the system can automatically restart the industrial computer and restore it to the state before the power failure; Safety and stability design: The entire system needs to be designed with safety and stability in mind. It is necessary to ensure that the connection between the UPS and the industrial computer is stable and reliable to avoid excessive voltage fluctuations or current shocks during power switching; Everything in the above example works like this: In the initial state: the extrusion spring 35 is not stretched, the return spring 25 is not compressed, and the bevel block 34 and the pull plate 38 are engaged with each other.

[0026] The following is the working process of the shock-absorbing and anti-collision protection mechanism 2 for anti-vibration breakpoint protection of the industrial computer: In industrial environments, because industrial computers may be affected by external vibration sources such as surrounding large equipment, vibrating equipment, transportation tools or mechanical movement, these vibration sources will cause the industrial computer body to vibrate through air transmission or structural conduction. At the same time, components such as hard disks and fans inside the industrial computer may vibrate during operation. For example, the hard disk will generate disk vibration when it rotates at high speed, and the fan will also generate certain vibrations when it rotates. Vibration may cause storage devices such as hard disks inside the industrial computer to fail, resulting in data loss or inaccessibility, which is unacceptable for application scenarios that require high reliability, such as data centers, medical equipment, etc. At this time, this solution can solve the hazards caused by the above-mentioned vibrations, as described below: When the industrial computer vibrates irregularly due to the above problems, and because the vibration motion is reciprocating, the two directions of vibration are described separately as follows: When the industrial computer itself vibrates downward due to the above environment, the protective housing 1 and its internal modules will be driven by gravity to move the protective housing 1 downward as a whole. Figure 5 As shown, when the protective housing 1 moves downward as a whole, because the shock-absorbing and anti-collision protection mechanism 2 is symmetrically arranged at the bottom of the protective housing 1 as a whole, because the working principle is the same, only one group is described, such as Figure 5As shown, because the fixed block 21 is evenly fixedly connected to the bottom of the protective housing 1, and the fixed block 21 is rotatably connected to the pressing arm 22, and the pressing arm 22 is rotatably connected to the multifunctional slider 23 at one end away from the fixed block 21, and then because the fixed block 21 to the multifunctional slider 23 are symmetrically arranged on the U-shaped sliding shaft limit plate 24, and the functional principle is the same, only the following Figure 5 A group of marks are used for description. At this time, because both ends of the reset spring 25 are fixedly connected to the multifunctional slider 23, and both the multifunctional slider 23 and the reset spring 25 are sleeved and slid on the auxiliary shaft, and both ends of the auxiliary shaft are fixedly connected to the U-shaped sliding shaft limit plate 24, the downward movement of the protective housing 1 will drive the pressing arm 22 to rotate counterclockwise on the multifunctional slider 23; When the pressing arm 22 rotates counterclockwise on the multifunctional slider 23, the interaction force between the pressing arm 22 and the multifunctional slider 23 causes the multifunctional slider 23 to begin to slide toward the middle of the auxiliary shaft, and then under the extrusion of the multifunctional slider 23, the return spring 25 begins to be compressed. When the multifunctional slider 23 slides toward the middle of the auxiliary shaft, because one side of the multifunctional slider 23 is fixed to the auxiliary plate, and the upper part of the auxiliary plate is fixed to the extrusion column 26, and because the outer surface of the extrusion column 26 is slidably connected to the extrusion groove 29 provided in the L-shaped clamping plate 27, when the multifunctional slider 23 slides toward the middle of the auxiliary shaft, the extrusion column 26 is driven by the auxiliary plate to begin extrusion. The extrusion groove 29, and at this time, the interaction between the extrusion column 26 and the extrusion groove 29 will drive the L-shaped clamping plate 27 to slide along the upper surface of the auxiliary plate toward one end of the U-shaped sliding shaft limit plate 24. At the same time, because the end of the L-shaped clamping plate 27 away from the multifunctional slider 23 is close to the fixed base 11, a shock-absorbing friction block is provided, wherein the shock-absorbing friction block is made of rubber material, and when the shock-absorbing friction block contacts the surface of the fixed base 11, the L-shaped clamping plate 27 as a whole will fit with the fixed base 11. When the shock-absorbing friction block contacts the surface of the fixed base 11, a direct contact force will be generated, and this force will cause the L-shaped clamping plate 27 as a whole to fit tightly to the fixed base 11. In this fitting process, the L-shaped clamping plate 27 not only firmly supports the shock-absorbing friction block, but also exerts a moderate extrusion effect on the fixed base 11 through its structural design.This squeezing effect is not a simple pressure transmission, but is cleverly transformed into a buffer mechanism. Since the fitting surface between the L-shaped clamping plate 27 and the fixed base 11 has a certain elasticity or damping property, when the external impact force acts on the shock-absorbing friction block, these forces are first absorbed and dispersed by the L-shaped clamping plate 27, and then through the squeezing effect between it and the fixed base 11, part of the energy is converted into heat energy or mechanical energy and dissipated, thereby achieving effective buffering of the impact force. Therefore, the transmission delay of the management motherboard 14 caused by vibration can be reduced. For example, after the factory finishes a day's production activities, workers do not need to shut down each industrial computer one by one, but simply turn off the power, and the management motherboard 14 will automatically send a shutdown signal to the industrial computer at the set time to guide the industrial computer to perform a normal shutdown process. Through the design of this solution, Through the close cooperation between the battery 12 and the management mainboard 14 of the power supply system, and by closely fitting the rubber shock-absorbing block with the fixed base 11, the management mainboard 14 can quickly and effectively reduce errors and failures caused by vibration, which not only ensures the continuous operation of the industrial computer when the city power is interrupted, but also effectively avoids various problems caused by illegal shutdown through the intelligent timed shutdown function, ensuring the smooth progress of factory production activities and the safety and stability of equipment. Therefore, the whole process not only enhances the stability of the structure, but also significantly improves the shock absorption effect, and protects related components from damage caused by sudden impact, so that the abnormal power-off signal can be sent to the controller in time through the management mainboard 14, and the battery 12 can be used for emergency endurance in time through the controller control, thereby ensuring the prevention of data loss and reducing the occurrence of industrial computer failures caused by abnormal shutdown.

[0027] Please refer to the above working process Figures 1 to 7 .

[0028] The following is the working process of the replaceable cleaning mechanism 3 for convenient disassembly and cleaning of the UPS: During use, since the mains supply power to the industrial computer normally and charges the battery 12 when the battery 12 is insufficient (step-down circuit), when the power is off, the battery 12 supplies power to the industrial computer without interval (boost circuit), and the management motherboard 14 can send a signal to the industrial computer in time according to the time set by the controller, so that the industrial computer automatically shuts down normally. As time goes by, the chemical substances inside the battery 12 will gradually age, causing the capacity and performance of the battery 12 to gradually decrease. Once the battery 12 ages to a certain extent, the power it provides will not be able to meet the needs of the UPS system, thereby affecting the normal operation of the UPS system. At this time, when the operator replaces the battery 12, he only needs to manually pull the pull plate 38. At the same time, if Figure 6 As shown, because the bevel block 34 and the pull plate 38 are engaged with each other in the protective housing 1 in the initial state, when the operator pulls the pull plate 38 before replacing the battery 12, as shown in FIG. Figure 7As shown in the figure, pull the pull ring 36 to the right again, because the bevel block 34 to the pull ring 36 slide symmetrically on both sides of the protective housing 1 near the pull plate 38, because the working principle is the same, only Figure 7 As described above, when the operator manually pulls the protective housing 1 outward along the inner wall, the battery 12 installed on the pull plate 38 can be pulled out for replacement. Because the battery 12 is electrically connected to the chain wire 13, and the chain wire 13 slides at the bottom of the management main board 14, when the pull plate 38 drives the battery 12 to slide outside the protective housing 1, the battery 12 drives the chain wire 13 to slide in the management main board 14. At this time, the operator can quickly complete the replacement of the battery 12 by pulling out the battery 12. When the pull ring 36 is pulled to the right, Due to its fixed connection with the bevel block 34, the bevel block 34 will also slide to the right synchronously. In this process, since the extrusion spring 35 starts to work, the extrusion spring 35 is fixedly connected to the outer surface of the pull ring 36. Therefore, when the pull ring 36 and the bevel block 34 move to the right, the extrusion spring 35 will be stretched, and the pull ring 36 will continue to be pulled to the right until the bevel block 34 is no longer engaged with the pull plate 38. There is a mutually locked state between the bevel block 34 and the pull plate 38. When the bevel block 34 slides to the right to a certain position, this locked state is released. The bevel block 34 and the pull plate 38 no longer restrict each other. Compared with the prior art, which uses tools such as screwdrivers and screw wrenches to open the shell of the old battery 12 and unplug the wires connected to the battery 12, the replaceable cleaning mechanism 3 is set, and the battery 12 is installed in the pull plate 38. The pull plate 38 can be quickly pulled and engaged in the inner wall of the protective housing 1. The battery 12 can be easily slid and pulled out along the inner wall of the protective housing 1, without using tools such as screwdrivers or screw wrenches to disassemble the battery 12 shell. This design greatly simplifies the replacement process and reduces the time required for replacement. The sliding mechanism greatly simplifies the operation steps compared to the traditional screw fixing method. The user does not need to use tools such as screwdrivers or wrenches. The battery 12 can be quickly removed and installed by simply pulling the pull plate 38. This intuitive and easy-to-operate design can significantly reduce the complexity of the operation, thereby speeding up the replacement of the battery 12, and further significantly shortening the time required to replace the battery 12. The chain-type sliding connection ensures that the wire can automatically adjust the length and remain connected during the replacement of the battery 12, without the need to manually unplug the wires.

[0029] For industrial computer systems that require uninterrupted power supply, when the factory gets off work, workers will not shut down the computers of each device, but directly turn off the power. This causes a large number of devices and computers to be illegally shut down. Frequent illegal shutdowns will cause system chaos and even damage the hard disk. Because the downtime when replacing the battery 12 is an important consideration, the design of the pull plate 38 sliding on the inner wall of the protective casing 1 and the chain wire 13 can significantly shorten the time required to replace the battery 12. The chain-type slidable connection ensures that the wire can automatically adjust the length and remain connected during the replacement of the battery 12, without the need to manually unplug the wires.

[0030] At the same time, because a T-shaped cleaning block 37 is fixedly connected to the bottom of the pull plate 38, and heat dissipation filter holes are evenly opened at the bottom of the protective casing 1, and the end of the T-shaped cleaning block 37 away from the pull plate 38 is in contact with the heat dissipation filter holes at the bottom of the protective casing 1, when the pull plate 38 slides outward along the inner wall of the protective casing 1, the bottom of the T-shaped cleaning block 37 will clean the heat dissipation filter holes, and the cleaned filter holes can not only quickly dissipate the heat from the inner wall of the machine, but also quickly clean the solid particles generated on the inner wall of the machine to the bottom of the protective casing 1. When maintaining a traditional industrial computer, it is necessary to disassemble the heat dissipation components separately for cleaning, which is cumbersome and time-consuming. This design allows the user to easily clean the heat dissipation filter plate while replacing or maintaining the battery 12, which greatly simplifies the maintenance process and improves maintenance efficiency.

[0031] Please refer to the above working process Figures 1 to 7 .

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An industrial computer with a UPS power-off protection function, used for convenient replacement of batteries in a UPS module, comprising a protective housing (1), a fixed base (11) being installed at the bottom of the protective housing (1), a battery (12) being installed in the protective housing (1), a chain wire (13) being arranged above the battery (12), a management mainboard (14) being arranged above the chain wire (13), the management mainboard (14) being installed on the inner wall of the protective housing (1), the chain wire (13) being slidably connected to the bottom of the management mainboard (14), and characterized in that: It also includes a shock-absorbing and anti-collision protection mechanism (2) and a replaceable cleaning mechanism (3), wherein the shock-absorbing and anti-collision protection mechanism (2) is arranged on a fixed base (11), and the replaceable cleaning mechanism (3) is arranged at the bottom of the battery (12); The shock-absorbing and anti-collision protection mechanism (2) is used for anti-vibration breakpoint protection of industrial computers; The replaceable cleaning mechanism (3) is used for convenient disassembly and cleaning of the UPS.

2. The industrial computer with UPS power failure protection function according to claim 1, characterized in that: The shock-absorbing and anti-collision protection mechanism (2) comprises a fixed block (21), one end of the fixed block (21) is fixedly connected to the bottom of the protection housing (1), the other end of the fixed block (21) is rotatably connected to a pressing arm (22), the end of the pressing arm (22) away from the fixed block (21) is rotatably connected to a multifunctional slider (23), the middle of the multifunctional slider (23) is slidably connected to an auxiliary shaft, both ends of the auxiliary shaft are fixedly connected to U-shaped sliding shaft limit plates (24), and the end of the multifunctional slider (23) away from the U-shaped sliding shaft limit plate (24) is fixedly connected to a return spring (25).

3. The industrial computer with UPS power failure protection function according to claim 2, characterized in that: The return spring (25) is sleeved on the outer surface of the auxiliary shaft, an auxiliary plate is fixedly connected to one side of the bottom of the multifunctional slider (23), an extrusion column (26) is fixedly connected to the upper surface of the auxiliary plate, an L-shaped clamping plate (27) is slidably connected to the auxiliary plate, an extrusion groove (29) is symmetrically opened in the L-shaped clamping plate (27), and the outer surface of the extrusion column (26) is slidably connected in the extrusion groove (29).

4. The industrial computer with UPS power failure protection function according to claim 3, characterized in that: The end of the L-shaped clamping plate (27) close to the multifunctional slider (23) is fixedly connected to a compression spring (28); the end of the compression spring (28) away from the L-shaped clamping plate (27) is fixedly connected to the multifunctional slider (23); and the end of the L-shaped clamping plate (27) away from the multifunctional slider (23) is provided with a shock-absorbing friction block on one side close to the fixed base (11), wherein the shock-absorbing friction block is made of rubber.

5. The industrial computer with UPS power failure protection function according to claim 1, characterized in that: The replaceable cleaning mechanism (3) comprises a pressing plate (31), one end of the pressing plate (31) is fixedly connected to the bottom of the protective housing (1), the other end of the pressing plate (31) is fixedly connected to a buffer spring (32), the end of the buffer spring (32) away from the pressing plate (31) is fixedly connected to a fixed bin (33), the bottom of the fixed bin (33) is fixedly connected to the fixed base (11), and the outer surface of the pressing plate (31) is slidably connected to the inner wall of the fixed bin (33).

6. The industrial computer with UPS power failure protection function according to claim 5, characterized in that: The replaceable cleaning mechanism (3) further comprises an angled block (34), the outer surface of the angled block (34) being slidably connected to the inner wall of the protective housing (1), the end of the angled block (34) away from the battery (12) being fixedly connected to a pull ring (36), the outer surface of the pull ring (36) being sleeved with an extrusion spring (35), one end of the extrusion spring (35) being fixedly connected to the pull ring (36), and the other end of the extrusion spring (35) being fixedly connected to the outer surface of the protective housing (1).

7. The industrial computer with UPS power failure protection function according to claim 6, characterized in that: A pull plate (38) is slidably connected to the inner wall of the protective housing (1) near the lower surface of the battery (12); the bottom of the battery (12) is mounted on the upper surface of the pull plate (38); a T-shaped cleaning block (37) is fixedly connected to the bottom of the pull plate (38); heat dissipation filter holes are evenly arranged at the bottom of the protective housing (1); and one end of the T-shaped cleaning block (37) away from the pull plate (38) is in contact with the heat dissipation filter hole at the bottom of the protective housing (1).

8. An industrial computer protection system with UPS power failure protection function, applicable to the industrial computer with UPS power failure protection function as claimed in any one of claims 1 to 7, characterized in that: Includes the following modules: First, UPS module: UPS is the core of the system, used to provide power supply when the mains power is interrupted; the module contains a battery pack, which can automatically switch to battery power mode when the mains power fails, providing stable power for the industrial computer; Second, the charging circuit module: The charging circuit module is responsible for charging the UPS battery pack to ensure that the battery is always kept fully charged; Third, UPS functional circuit module: This module is connected to the UPS and the industrial computer, and is responsible for switching the power supply of the UPS to the industrial computer when the city power is interrupted. At the same time, it also contains some additional functions, such as power monitoring and fault alarm; Fourth, data protection mechanism: In the event of a power outage, the industrial computer will receive a signal from the monitoring and control system, triggering the data protection mechanism, which includes saving data to non-volatile storage (such as hard disk, SSD or flash memory) to prevent data loss; Fifth, automatic restart and recovery function: Some advanced UPS power failure protection systems also have automatic restart and recovery functions. When the city power is restored, the system can automatically restart the industrial computer and restore it to the state before the power failure; Sixth, safety and stability design: The entire system needs to be designed with safety and stability in mind to ensure a stable and reliable connection between the UPS and the industrial computer, and to avoid voltage fluctuations or current shocks during power switching.

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