Environment-friendly block silicone oil reaction kettle
By using the mixing of inert gas and reaction materials and the alkali absorption mechanism in the block silicone oil reactor, the problem of harmful waste gas discharged from the block silicone oil reactor is solved, and the recycling and environmental protection of the gas are improved.
Patent Information
- Application Number
- CN202420801034.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The existing block silicone oil reactors will discharge harmful acid gases during the production process, pollute the environment and endanger human health, and the inert gases cannot be effectively utilized.
An environmentally friendly block silicone oil reactor is designed. By filling in the intake chamber with inert gas, mixing it with the reaction material using a rotating shaft and a stirring assembly, the waste gas is driven into the alkali tank for absorption, and then circulating the inert gas back. In the kettle, the absorption of waste gas and the recycling of gas are realized.
It effectively absorbs and utilizes inert gas, reduces production consumption, improves environmental protection, avoids waste gas pollution, and ensures the safety of the production process.
Smart Images

Figure CN222131917U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chemical production, and specifically relates to an environmentally friendly block silicone oil reactor. Background Art
[0002] Block silicone oil is a special reactive polymer that can be easily applied to various fiber yarns and fabrics, giving the yarns and fabrics drape, resilience, and an ultra-loose, ultra-soft, and ultra-smooth feel. It does not stick to the hands after drying and is resistant to water washing and dry cleaning.
[0003] However, in the process of producing block silicone oil, the existing block silicone oil reactor usually introduces inert gas to protect the reaction. At the same time, some harmful acidic gases are generated during the reaction. These gases are often discharged through the exhaust pipe, thereby polluting the environment and endangering human health. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the current block silicone oil reactor described in the above background technology will discharge waste gas and is not environmentally friendly and safe. A new environmentally friendly block silicone oil reactor is proposed, which can absorb waste gas and recycle inert gas.
[0005] The technical solution adopted to achieve the above purpose is an environmentally friendly block silicone oil reactor, which comprises:
[0006] A cylinder, an air inlet chamber is arranged above the cylinder, a discharge pipe and a plurality of supporting legs are arranged at the bottom of the cylinder, an inert gas inlet pipe is arranged on the side wall of the air inlet chamber, an exhaust pipe is arranged on the top of the cylinder, a cavity is opened on the side wall of the cylinder, and a heating pipe is arranged in the cavity;
[0007] A stirring unit, the stirring unit comprises a motor, a rotating shaft, a plurality of stirring components and a first stirring part, the motor is fixed above the air inlet chamber, one end of the rotating shaft is connected to the motor, the other end of the rotating shaft penetrates the air inlet chamber and the top wall of the cylinder and extends into the cylinder, the rotating shaft is a hollow structure, an air inlet is provided at the position of the rotating shaft located in the air inlet chamber, the stirring components are fixed around the rotating shaft, and the first stirring part is fixed at the bottom of the rotating shaft;
[0008] The waste gas treatment unit comprises an alkali liquid tank, a return air pipe is arranged on the top of the alkali liquid tank, the return air pipe is connected with the air inlet chamber, and the exhaust pipe is connected with the alkali liquid tank.
[0009] In the above technical scheme, the inert gas introduced from the inert gas inlet pipe plays a protective role in the material reaction in the reactor. The gas enters the air inlet chamber and then enters the rotating shaft through the air inlet port, then enters the stirring assembly from the rotating shaft, and is discharged from the stirring assembly. The gas then drives the material to move and mix, and waste gas is generated during the reaction. The inert gas drives the waste gas to be discharged from the exhaust pipe into the alkali liquid tank, so that the waste gas is absorbed. The inert gas then returns to the cylinder from the return pipe for circulation, which not only removes the waste gas but also recycles the inert gas.
[0010] Furthermore, the stirring assembly includes a connecting tube, a stirring block, a stirring rod and a scraper. The connecting tube and the stirring block are hollow structures. The connecting tube connects the stirring block and the rotating shaft. One end of the stirring rod is fixedly connected to the stirring block (402), and the other end of the stirring rod is fixedly connected to the scraper.
[0011] Furthermore, at least one side wall of the stirring block is provided with air holes.
[0012] In the above technical solution, the stirring assembly is connected to the rotating shaft, so that inert gas can enter it and then be discharged from the pores of the stirring block in the form of bubbles, driving the flow of materials; the connecting pipe, stirring block, stirring rod and scraper can all drive the flow of materials and promote uniform mixing of materials.
[0013] Furthermore, the scraper blade is in contact with the inner wall of the cylinder.
[0014] In the above technical solution, since the side wall of the cylinder will heat the material, the material close to the inner wall of the cylinder may adhere to the side wall. While the rotating shaft drives the stirring assembly to rotate, it can also drive the scraper to scrape the inner wall of the cylinder.
[0015] Furthermore, the exhaust pipe extends into the interior of the alkali liquid tank, and the pipe opening of the exhaust pipe located inside the alkali liquid tank is close to the bottom wall of the alkali liquid tank.
[0016] In the above technical solution, it can be ensured that the waste gas is discharged and rises from the bottom of the alkali liquid tank, so that the alkali liquid can fully absorb the waste gas.
[0017] Furthermore, the first stirring part includes a plurality of connecting rods and a plurality of arc-shaped rods, one end of the connecting rod is fixedly connected to the rotating shaft, and the other end of the connecting rod is fixedly connected to the arc-shaped rod.
[0018] Furthermore, the connecting rod is arranged to be inclined downward.
[0019] In the above technical solution, the materials are stirred and mixed by the connecting rods arranged to be inclined downward, and the arc-shaped rods are arranged to prevent the materials from being deposited at the bottom of the cylinder.
[0020] Furthermore, the stirring unit also includes a plurality of second stirring parts, and the second stirring parts are arranged on the circumference of the rotating shaft.
[0021] Furthermore, the second stirring part and the stirring assembly are interspersed.
[0022] In the above technical solution, the second stirring part is in the shape of a spiral blade and is arranged between the stirring components to supplement the mixing effect of the stirring components to make the materials mixed more evenly.
[0023] Furthermore, a sealing ring is provided at the location where the rotating shaft passes through the air inlet chamber and the cylinder.
[0024] In the above technical solution, a sealing ring is provided to prevent the inert gas from leaking from the air inlet chamber.
[0025] The advantages of the utility model are:
[0026] 1. The utility model fills inert gas from the air inlet chamber and then discharges it through the rotating shaft and the air holes on the stirring assembly connected to the rotating shaft. The inert gas drives the material to move in the form of bubbles, thereby promoting uniform mixing of the materials.
[0027] 2. The utility model uses inert gas to carry out waste gas and then enter the alkali liquid tank to absorb the waste gas, and then re-introduces the inert gas into the air intake chamber for gas circulation, effectively utilizing the inert gas and reducing production consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0029] Figure 1 It is a schematic diagram of the structure of the utility model;
[0030] Figure 2 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0031] Figure 3 It is a structural schematic diagram of the first stirring part of the utility model.
[0032] Illustrations: 1. Cylinder, 101. Air inlet chamber, 102. Discharge pipe, 103. Support legs, 104. Inert gas inlet pipe, 105. Exhaust pipe, 106. Heating tube, 201. Motor, 202. Rotating shaft, 203. Stirring assembly, 204. First stirring section, 205. Air inlet, 206. Second stirring section, 301. Alkali liquid tank, 302. Return air pipe, 401. Connecting pipe, 402. Stirring block, 403. Stirring rod, 404. Scraper, 501. Connecting rod, 502. Arc rod. DETAILED DESCRIPTION
[0033] In order to enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only embodiments of a part of the present invention rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the present invention.
[0034] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0035] like Figure 1 As shown, an environmentally friendly block silicone oil reactor comprises a cylinder 1, a stirring unit and an exhaust gas treatment unit, wherein an air inlet chamber 101 is provided above the cylinder 1, a discharge pipe 102 is provided in the middle of the bottom, a supporting foot 103 is provided on each side of the bottom, the side wall of the air inlet chamber 101 is connected to an inert gas inlet pipe 104, the top cover of the cylinder 1 is connected to an exhaust pipe 105, the side wall of the cylinder 1 is provided with a cavity, and a heating pipe 106 is provided in the cavity.
[0036] The stirring unit includes a motor 201, a rotating shaft 202, a plurality of stirring components 203, a first stirring part 204 and a plurality of second stirring parts 206. The motor 201 is fixed above the air inlet chamber 101, one end of the rotating shaft 202 is fixedly connected to the motor 201, and the other end of the rotating shaft 202 penetrates the air inlet chamber 101 and the top wall of the cylinder 1 and extends into the cylinder 1 near the bottom wall. The rotating shaft 202 is a hollow tubular structure with sealed bottom and top. The rotating shaft 202 is located at the air inlet chamber 101 to provide an air inlet 205, and a sealing ring is provided at the contact between the rotating shaft 202, the air inlet chamber 101 and the top wall of the cylinder 1, the stirring component 203 and the second stirring part 206 are fixed on the circumference of the rotating shaft 202, the stirring component 203 and the second stirring part 206 are interspersed, the first stirring part 204 is fixed at the bottom of the rotating shaft 202, and the second stirring part 206 is blade-shaped, which plays a supplementary stirring role for the stirring component 203.
[0037] like Figure 2As shown, the stirring assembly 203 includes a connecting tube 401, a stirring block 402, a stirring rod 403 and a scraper 404. The connecting tube 401 and the stirring block 402 are hollow tubular structures. The connecting tube 401 connects the stirring block 402 and the rotating shaft 202. One end of the stirring rod 403 is fixedly connected to the stirring block 402, and the other end of the stirring rod 403 is fixedly connected to the scraper 404. Air holes are opened on both side walls of the stirring block 402, and the scraper 404 is in close contact with the inner wall of the cylinder 1.
[0038] like Figure 3 The first stirring portion 204 shown includes four connecting rods 501 and two arc rods 502. One end of the four connecting rods 501 is fixed to the rotating shaft 202, the other ends of two of the connecting rods 501 are fixed to one of the arc rods 502, and the other ends of the remaining two connecting rods 501 are fixed to another arc rod 502. The two arc rods 502 are located on both sides of the rotating shaft 202.
[0039] The waste gas treatment unit includes an alkali liquid tank 301 , a return air pipe 302 is provided on the top of the alkali liquid tank 301 , the return air pipe 302 is connected to the air inlet chamber 101 , and the exhaust pipe 105 extends into the alkali liquid tank 301 close to the bottom wall of the alkali liquid tank 301 .
[0040] The working process of the utility model is as follows: the motor 201 is started, and the inert gas is filled into the air inlet chamber 101 from the inert gas air inlet pipe 104. The inert gas enters the rotating shaft 202 from the air inlet port 205, and then enters the stirring block 402 from the connecting pipe 401, and then is discharged from the air hole. The inert gas discharged from the air hole drives the material to move and promotes the mixing of the materials. The inert gas rises and enters the alkali liquid tank 301 from the exhaust pipe 105 with the waste gas generated by the reaction. After the waste gas is absorbed by the alkali liquid, the inert gas enters the inside of the cylinder 1 through the return air pipe 302, and a new round of circulation is carried out.
[0041] After the motor 201 is started, the shaft 202 rotates, and the shaft 202 drives the stirring assembly 203, the first stirring part 204 and the second stirring part 206 to rotate, thereby stirring the material, wherein the scraper 404 scrapes off the material adhering to the inner wall, and the first stirring part 204 stirs the material deposited at the bottom to mix the materials evenly.
[0042] Finally, it should be noted that this embodiment is only used to illustrate the present invention and does not limit the scope of the present invention. In addition, it should be understood that after reading the content of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.
Claims
1. An environmentally friendly block silicone oil reactor, characterized in that: The environmentally friendly block silicone oil reactor comprises: A cylinder (1), wherein an air inlet chamber (101) is provided above the cylinder (1), a discharge pipe (102) and a plurality of support legs (103) are provided at the bottom of the cylinder (1), an inert gas inlet pipe (104) is provided on the side wall of the air inlet chamber (101), an exhaust pipe (105) is provided on the top of the cylinder (1), and a cavity is provided on the side wall of the cylinder (1), wherein a heating pipe (106) is provided in the cavity; A stirring unit, the stirring unit comprising a motor (201), a rotating shaft (202), a plurality of stirring components (203) and a first stirring portion (204); the motor (201) is fixed above the air inlet chamber (101); one end of the rotating shaft (202) is connected to the motor (201); the other end of the rotating shaft (202) penetrates the air inlet chamber (101) and the top wall of the cylinder (1) and extends into the interior of the cylinder (1); the rotating shaft (202) is a hollow structure; an air inlet (205) is provided at a position of the rotating shaft (202) located in the air inlet chamber (101); the stirring components (203) are fixed around the rotating shaft (202); and the first stirring portion (204) is fixed at the bottom of the rotating shaft (202); A waste gas treatment unit, the waste gas treatment unit comprising an alkali liquid tank (301), a return air pipe (302) being provided on the top of the alkali liquid tank (301), the return air pipe (302) being connected to an air intake chamber (101), and the exhaust pipe (105) being connected to the alkali liquid tank (301).
2. The environmentally friendly block silicone oil reactor according to claim 1, characterized in that: The stirring assembly (203) comprises a connecting tube (401), a stirring block (402), a stirring rod (403) and a scraper (404); the connecting tube (401) and the stirring block (402) are hollow structures; the connecting tube (401) connects the stirring block (402) and the rotating shaft (202); one end of the stirring rod (403) is fixedly connected to the stirring block (402); and the other end of the stirring rod (403) is fixedly connected to the scraper (404).
3. The environmentally friendly block silicone oil reactor according to claim 2, characterized in that: At least one side wall of the stirring block (402) is provided with air holes.
4. The environmentally friendly block silicone oil reactor according to claim 2, characterized in that: The scraper (404) is in contact with the inner wall of the cylinder (1).
5. The environmentally friendly block silicone oil reactor according to claim 1, characterized in that: The exhaust pipe (105) extends into the interior of the alkali liquid tank (301), and the pipe opening of the exhaust pipe (105) located inside the alkali liquid tank (301) is close to the bottom wall of the alkali liquid tank (301).
6. The environmentally friendly block silicone oil reactor according to claim 1, characterized in that: The first stirring portion (204) comprises a plurality of connecting rods (501) and a plurality of arc-shaped rods (502), one end of the connecting rod (501) is fixedly connected to the rotating shaft (202), and the other end of the connecting rod (501) is fixedly connected to the arc-shaped rod (502).
7. The environmentally friendly block silicone oil reactor according to claim 6, characterized in that: The connecting rod (501) is arranged to be inclined downward.
8. The environmentally friendly block silicone oil reactor according to claim 1, characterized in that: The stirring unit (2) further comprises a plurality of second stirring parts (206), wherein the second stirring parts (206) are arranged on the circumference of the rotating shaft (202).
9. The environmentally friendly block silicone oil reactor according to claim 8, characterized in that: The second stirring portion (206) and the stirring component (203) are interlaced.
10. The environmentally friendly block silicone oil reactor according to claim 1, characterized in that: A sealing ring is provided at the location where the rotating shaft (202) passes through the air inlet chamber (101) and the cylinder (1).
