Liner for cone crusher
By installing wear-resistant ball tables and countersunk bolts on the dynamic cone pads of the cone crusher, multi-point contact dispersing forces and quickly replacing the wear-resistant ball tables, the problem of concentrated wear and low maintenance efficiency of the dynamic cone pads is solved, and the problem of extended The service life is simplified and the maintenance process is simplified.
Patent Information
- Application Number
- CN202420698019.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The dynamic cone pads of existing cone crushers have flat surface structure, resulting in concentrated wear, short service life and low maintenance efficiency, and cumbersome welding process.
A conical pad consisting of wear-resistant ball table, countersunk hole and screw groove is designed. It uses high manganese steel material to disperse ore force through multi-point contact of wear-resistant ball table, and achieve resistance through rapid replacement of countersunk bolts. Repair of the grinding table.
It extends the service life of the liner, simplifies the maintenance process, avoids the tedious operation of repair welding, and improves the wear resistance and maintenance efficiency of the liner.
Smart Images

Figure CN222132005U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cone crushers, in particular to a liner used for cone crushers. Background Art
[0002] Cone crusher is a modern high-performance crusher designed and developed based on the principle of laminated crushing and the concept of more crushing and less grinding. It is suitable for crushing various ores and rocks with medium or higher hardness. It has the characteristics of reliable structure, high production efficiency, convenient adjustment, and economic use. One of the main components of cone crusher is the liner, which has the functions of lifting grinding media, grinding ore, and protecting the grinding cylinder. However, since the liner is often subjected to strong impact, it is easy to cause serious wear, which will cause problems such as uneven product particle size, reduced production efficiency, and increased energy consumption. Therefore, it is also very important to select a suitable liner.
[0003] At present, the movable cone liner in the cone crusher is mainly composed of an integrated cone cover. Although the movable cone liner of this structure can realize the extrusion crushing of ore, the surface structure of the movable cone liner of the above structure is relatively flat, so the movable cone liner is prone to wear during use due to the relatively concentrated force on the local surface, thereby reducing the service life of the movable cone liner. At the same time, the movable cone liner needs to be repaired by timely welding after wear. The repair process is relatively cumbersome, which makes the repair efficiency of the movable cone liner relatively low. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] The technical problem to be solved by the utility model is to provide a liner for a cone crusher which can not only increase the service life of the movable cone liner but also perform rapid repair after the movable cone liner is worn, in view of the current status of the prior art.
[0006] (II) Technical solution
[0007] The utility model is realized through the following technical scheme: the utility model proposes a liner for a cone crusher, comprising a pad body, the outer wall of the pad body is evenly distributed with wear-resistant ball tables from top to bottom, a screw groove is opened in the middle of the bottom end of the wear-resistant ball table, a countersunk hole is opened on the pad body opposite to the screw groove, and a countersunk bolt matching the screw groove is installed in the countersunk hole.
[0008] Furthermore, the cushion body is a conical cover-shaped structure, and the cushion body is made of high manganese steel plate.
[0009] By adopting the above technical solution, the cushion body is the main structure of the movable cone liner in the cone crusher.
[0010] Furthermore, an opening one is provided at the top of the cushion body, and an opening two is provided at the middle of the bottom of the cushion body, and the size of the opening two is larger than the size of the opening one.
[0011] By adopting the above technical solution, such a design facilitates the rapid insertion of the cushion body on the main shaft of the cone crusher.
[0012] Furthermore, two mounting holes are symmetrically provided on both sides of the upper end of the pad body, and the mounting holes penetrate the pad body.
[0013] By adopting the above technical solution, the mounting holes cooperate with the external bolts to realize the rapid installation and locking of the cushion body on the cone crusher.
[0014] Furthermore, the wear-resistant ball table is a high manganese steel semi-circular ball, and the bottom end of the wear-resistant ball table is in contact with the surface of the pad body.
[0015] By adopting the above technical solution, in addition to the crushing effect of the pad body on the ore, the wear-resistant ball table can also achieve multi-point contact between the outer side of the pad body and the ore during use through the curved surface structure on the outer wall of the wear-resistant ball table. This design can effectively disperse the force of the ore acting on the outer wall of the pad body during crushing, and avoid local wear of the outer side of the pad body due to long-term high force.
[0016] Furthermore, the countersunk bolt passes through the countersunk hole, and the countersunk bolt is screwed to the screw groove.
[0017] By adopting the above technical solution, when the wear-resistant ball table needs to be replaced and repaired, it is only necessary to remove the corresponding countersunk bolts to achieve the rapid replacement of the corresponding wear-resistant ball table.
[0018] Furthermore, the first opening and the second opening are both formed on the pad body.
[0019] By adopting the above technical solution, the cushion body and the parts on the cone crusher can be conveniently matched and installed.
[0020] (III) Beneficial effects
[0021] Compared with the prior art, the utility model has the following beneficial effects:
[0022] In order to solve the problem that the movable cone liner in the current cone crusher is mainly composed of an integrated cone cover, although the movable cone liner of this structure can realize the extrusion and crushing of ore, the movable cone liner of the above structure has a relatively flat surface structure, which makes the movable cone liner easy to wear during use due to the relatively concentrated force on the surface, thereby reducing the service life of the movable cone liner. At the same time, the movable cone liner needs to be repaired and welded in time after wear, and the repair and welding process is relatively cumbersome, which makes the repair efficiency of the movable cone liner relatively low. The utility model installs a wear-resistant ball table on the outside of the conical pad body, and uses the wear-resistant ball table to crush the ore, so that the dynamic cone liner can reduce the force of the ore on the surface of the pad body in a multi-point contact manner when in use, thereby improving the wear resistance of the pad body surface and extending the service life of the pad body. At the same time, with the design of the countersunk hole, countersunk bolt and screw groove, the wear-resistant ball table on the surface of the pad body can be replaced and repaired in time after wear, eliminating the tedious operation of repair welding, thereby improving the service life of the dynamic cone pad after wear. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of a liner for a cone crusher according to the utility model;
[0024] Figure 2 It is a main cross-sectional view of a liner for a cone crusher according to the utility model;
[0025] Figure 3 The utility model is a liner for a cone crusher. Figure 2 Enlarged view of point A in the middle.
[0026] The following are the descriptions of the reference numerals:
[0027] 1. Opening 1; 2. Pad body; 3. Wear-resistant ball table; 4. Mounting hole; 5. Opening 2; 6. Countersunk bolt; 7. Countersunk hole; 8. Screw groove. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0029] like Figure 1-Figure 3As shown, a liner for a cone crusher in the present embodiment includes a pad body 2, and wear-resistant ball tables 3 are evenly distributed on the outer wall of the pad body 2 from top to bottom. In addition to bearing the crushing effect of the pad body 2 on the ore, the wear-resistant ball tables 3 can also achieve multi-point contact between the outer side of the pad body 2 and the ore during use through the curved surface structure on the outer wall of the wear-resistant ball tables 3. This design can effectively disperse the force of the ore acting on the outer wall of the pad body 2 during crushing, and avoid local wear of the outer side of the pad body 2 due to long-term high force. A screw groove 8 is opened in the middle part of the bottom end of the wear-resistant ball table 3, and a countersunk hole 7 is opened on the pad body 2 opposite to the screw groove 8. The countersunk hole 7 is installed with a countersunk bolt 6 matching the screw groove 8. When the wear-resistant ball table 3 needs to be replaced and repaired, it only needs to remove the corresponding countersunk bolt 6 to achieve quick replacement of the corresponding wear-resistant ball table 3.
[0030] like Figure 1-Figure 3 As shown, in this embodiment, the pad body 2 is a conical cover-shaped structure, and the pad body 2 is made of high manganese steel plate. The pad body 2 is the main structure of the moving cone liner in the cone crusher. An opening 1 is opened at the top of the pad body 2, and an opening 2 5 is opened in the middle of the bottom end of the pad body 2. The size of the opening 2 5 is larger than the size of the opening 1. This design facilitates the rapid insertion of the pad body 2 on the main shaft of the cone crusher. The opening 1 and the opening 2 5 are both formed on the pad body 2, which is convenient for the convenient matching and installation of the pad body 2 and the parts on the cone crusher. Two mounting holes 4 are symmetrically opened on both sides of the upper end of the pad body 2. The mounting holes 4 pass through the pad body 2. The mounting holes 4 cooperate with the external bolts to realize the rapid installation and locking of the pad body 2 on the cone crusher.
[0031] like Figure 1-Figure 3 As shown, in this embodiment, the wear-resistant ball table 3 is a high manganese steel semi-circular sphere, the bottom end of the wear-resistant ball table 3 is in contact with the surface of the pad body 2, the countersunk bolt 6 passes through the countersunk hole 7, and the countersunk bolt 6 is screwed into the screw groove 8.
[0032] The specific implementation process of this embodiment is as follows: When using, just place the pad body 2 as shown in the following figure: Figure 1 The method shown is installed at the corresponding position on the cone crusher, and then the movable cone liner can be put into use. During use, the wear-resistant ball table 3 is used to crush the ore, so that the movable cone liner can reduce the force of the ore on the surface of the pad body 2 in a multi-point contact manner when in use, thereby improving the wear resistance of the surface of the pad body 2 and extending the service life of the pad body 2. At the same time, with the design of the countersunk hole 7, the countersunk bolt 6 and the screw groove 8, the wear-resistant ball table 3 on the surface of the pad body 2 can be replaced and repaired in time after wear occurs, eliminating the tedious operation of repair welding, thereby improving the service life of the movable cone pad body 2 after wear.
[0033] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A liner for a cone crusher, characterized in that: The invention comprises a pad body (2), wherein wear-resistant ball tables (3) are evenly distributed from top to bottom on the outer wall of the pad body (2), a screw groove (8) is provided in the middle of the bottom end of the wear-resistant ball table (3), a countersunk hole (7) is provided on the pad body (2) directly opposite to the screw groove (8), and a countersunk bolt (6) matching the screw groove (8) is installed in the countersunk hole (7).
2. A liner for a cone crusher according to claim 1, characterized in that: The cushion body (2) is a conical cover-shaped structure, and the cushion body (2) is made of high manganese steel plate.
3. A liner for a cone crusher according to claim 1, characterized in that: The top of the cushion body (2) is provided with an opening (1), and the middle of the bottom of the cushion body (2) is provided with an opening (5), and the size of the opening (5) is larger than the size of the opening (1).
4. A liner for a cone crusher according to claim 1, characterized in that: Two mounting holes (4) are symmetrically provided on both sides of the outer upper end of the cushion body (2), and the mounting holes (4) penetrate the cushion body (2).
5. A liner for a cone crusher according to claim 1, characterized in that: The wear-resistant ball table (3) is a high manganese steel semicircular ball, and the bottom end of the wear-resistant ball table (3) is in contact with the surface of the pad body (2).
6. A liner for a cone crusher according to claim 1, characterized in that: The countersunk bolt (6) passes through the countersunk hole (7), and the countersunk bolt (6) is screwed to the screw groove (8).
7. A liner for a cone crusher according to claim 3, characterized in that: The opening one (1) and the opening two (5) are both formed on the pad body (2).
