Dry-type slag extractor for environmental protection of biological power plant
The dry slag discharger in biomass power plants addresses the inefficiencies of existing systems by enabling simultaneous crushing, dehydration, and pressing, thereby reducing costs and enhancing efficiency.
Patent Information
- Application Number
- CN202323559546.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-26
AI Technical Summary
Existing dry slag dischargers in biomass power plants cannot simultaneously perform crushing, dehydration, and pressing processes, leading to increased production and labor costs and reduced efficiency.
A dry slag discharger with an air drying bin and crushing bin, equipped with rotating components and specific mechanical components like fans, discharge ports, and rotating rods, enabling simultaneous crushing, dehydration, and pressing of residues through a coordinated mechanical system.
The system allows for simultaneous crushing, dehydration, and pressing of residues, reducing production and labor costs while improving work efficiency.
Smart Images

Figure CN222132108U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biomass processing equipment, in particular to an environmentally friendly dry slag discharger for a biomass power plant. Background Art
[0002] Biomass power plant refers to a factory that uses biomass to generate electricity. Biomass power plants usually use biomass such as wood chips, crop waste, etc. as raw materials, and convert them into biogas or biofuels through fermentation, gasification or other technologies to generate electricity. In this process, the residues generated include solid residues and ash residues, which need to be treated. Failure to treat the residues in time will have a certain impact on the environment and is not environmentally friendly.
[0003] At present, dry slag dischargers play a key role in biomass power plants. They are used to process and remove solid residues or ash produced during the power generation process. In the existing dry slag discharger, the crushing, dehydration and pressing processes cannot be carried out simultaneously during the solid treatment of biomass residues. They rely on manual discharge and centralized treatment, which is inconvenient for subsequent use and transportation, greatly increasing production and labor costs, and reducing work efficiency.
[0004] Therefore, we propose an environmentally friendly dry slag discharger for biomass power plants to solve the above problems. Utility Model Content
[0005] The utility model aims to provide an environmentally friendly dry slag discharger for a biomass power plant to solve the problem that the existing slag dischargers cannot simultaneously perform crushing, dehydration and pressing during the treatment of biomass residues, thereby increasing production and labor costs and reducing work efficiency.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A dry slag discharger for environmental protection of a biomass power plant, comprising an air drying bin and a crushing bin, a plurality of fans are installed on the circumference of the air drying bin, a discharge port 2 is opened at the lower end of the air drying bin, a discharge plate is fixedly connected to the discharge port 2, the crushing bin is fixed at the upper end of the air drying bin, three discharge ports 1 are arranged at the bottom of the crushing bin, a feed hopper is connected to the upper end of the crushing bin, and four support legs are evenly distributed at the lower end of the air drying bin;
[0008] The upper and lower ends of the air-drying bin are connected to a rotating rod for rotation together, the rotating rod passes through the air-drying bin and is installed with a driving motor 1, the rotating rod passes through the bottom of the crushing bin and is fixedly connected to a circular shaft, a plurality of blades 1 are evenly distributed on the circumference of the circular shaft, the rotating rod and the bottom of the crushing bin are provided with a driving structure, the left and right ends of the driving structure are provided with two symmetrical connecting plates, the ends of the two connecting plates away from the circular shaft are fixedly connected to a rotating drum together, the rotating drum is arranged on the wall of the crushing bin, and blades 2 are evenly distributed on the inner wall of the rotating drum;
[0009] The crushing bin is located at the lower end of the three discharge ports, and the three mounting brackets are fixedly connected to the lower ends of the three discharging ports. Each mounting bracket is rotatably connected to a bevel gear second at one end close to the rotating rod, and each bevel gear second is meshed with a bevel gear one. The bevel gear one is sleeved with the rotating rod, and one end of each mounting bracket away from the rotating rod is rotatably connected to a rotating plate. A light rod is embedded in the middle of each rotating plate, and each light rod passes through the mounting bracket and is fixed to the bevel gear two. One end of each mounting bracket close to the wall of the air-drying bin is rotatably connected to a vibration plate, and each vibration plate is fixedly connected to a spring plate close to the lower end of the rotating rod, and each spring plate is fixed to the mounting bracket. The lower ends of the three mounting brackets are commonly fixedly connected to a water collecting trough, and the water collecting trough is sleeved with the rotating rod, and the water collecting trough and the air-drying bin are commonly connected with a liquid outlet pipe.
[0010] The rotating rod is located below the water collecting trough and is fixedly connected to a plurality of evenly distributed pressure rollers. A disk is commonly provided at the lower ends of the plurality of pressure rollers. The disk is evenly provided with a plurality of mold holes. A gear cylinder is embedded in the disk. The gear cylinder is sleeved with the rotating rod. The gear cylinder passes through the bottom of the air-drying bin and is meshed with a spur gear three. A drive motor two is coaxially mounted on the spur gear three. The drive motor two and the drive motor one are commonly fixedly connected to a fixed plate, and the fixed plate is fixed to the air-drying bin.
[0011] Preferably, the driving structure includes a spur gear 1 sleeved on a rotating rod below the circular shaft, the spur gear 1 is meshed with a spur gear 2, the spur gear 2 is rotatably connected to the bottom of the crushing bin, the spur gear 2 is meshed with an internal gear, and the internal gear is fixed to two connecting plates.
[0012] Preferably, the plurality of blades one and blades two are arranged with intervals between every two.
[0013] Preferably, the diameter of the bevel gear one is larger than the diameters of the three bevel gears two.
[0014] Preferably, the upper and lower ends of the three rotating plates are symmetrically arranged with protrusions.
[0015] Preferably, each of the three vibration plates is provided with a plurality of evenly distributed mesh holes, and each of the vibration plates is arranged at an angle.
[0016] Preferably, the discharge plate is composed of a U-shaped frame and an inclined plate, and the inclined plate is obliquely arranged below the U-shaped frame.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The residue enters the crushing bin, and the driving motor 1 drives the rotating rod and drives the circular shaft and blade 1 to rotate. The rotating drum drives blade 2 to rotate through the driving structure to crush the residue. The residue goes from the discharge port 1 to the vibration plate. The rotating rod drives bevel gear 1 and bevel gear 2 to mesh. Bevel gear 2 drives the rotating plate to rotate while abutting against the vibration plate. The spring force of the spring plate moves the vibration plate. The moisture is removed when the residue passes through the vibration plate, and then it enters the air drying bin for air drying and pressing before discharge. The crushing, dehydration and pressing processes of the slag discharger can be carried out simultaneously, which reduces production and labor costs and improves work efficiency.
[0019] 2. Driving motor 2 drives spur gear 3 to mesh with the gear cylinder, and the gear cylinder drives the disc to rotate to discharge material at discharge port 2. The disc is provided with multiple die holes, which is convenient for the rotating rod to drive multiple pressure rollers to perform pressing with high discharge efficiency. The discharge port is provided with a discharge plate to facilitate collection and processing, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a front perspective view of an environmentally friendly dry slag discharger for a biomass power plant proposed by the utility model;
[0021] Figure 2 This is a front view half-section diagram of an environmentally friendly dry slag discharger for a biomass power plant proposed by the utility model;
[0022] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0023] Figure 4 This is a schematic diagram of the structure of a mounting frame in a dry-type slag discharger for environmental protection in a biomass power plant proposed by the utility model;
[0024] Figure 5 The utility model is a schematic structural diagram of a disc in a dry slag discharger for environmental protection of a biomass power plant.
[0025] In the figure: 1 air drying bin, 2 crushing bin, 3 driving motor 1, 4 rotating rod, 5 circular shaft, 6 blade 1, 7 spur gear 1, 8 spur gear 2, 9 internal gear, 10 connecting plate, 11 rotating drum, 12 discharge port 1, 13 bevel gear 1, 14 bevel gear 2, 15 mounting frame, 16 vibration plate, 17 rotating plate, 18 spring plate, 19 water collecting trough, 20 pressure roller, 21 fan, 22 driving motor 2, 23 spur gear 3, 24 gear drum, 25 disc, 26 discharge plate. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] Reference Figures 1 to 5 A dry slag discharger for environmental protection of a biomass power plant comprises an air-drying bin 1 and a crushing bin 2. A plurality of fans 21 are installed on the circumference of the air-drying bin 1. A discharge port 2 is provided at the lower end of the air-drying bin 1. A discharge plate 26 is fixedly connected to the discharge port 2. The discharge plate 26 is composed of a U-shaped frame and an inclined plate. The inclined plate is obliquely arranged below the U-shaped frame to facilitate the discharge of slag blocks. The crushing bin 2 is fixed at the upper end of the air-drying bin 1. Three discharge ports 12 are provided at the bottom of the crushing bin 2. A feed hopper is connected to the upper end of the crushing bin 2. Four supporting feet are evenly distributed at the lower end of the air-drying bin 1.
[0028] The upper and lower ends of the air-drying bin 1 are connected with a rotating rod 4 for rotation. The rotating rod 4 passes through the air-drying bin 1 and is installed with a driving motor 3. The rotating rod 4 passes through the bottom of the crushing bin 2 and is fixedly connected with a circular shaft 5. A plurality of blades 6 are evenly distributed on the circumference of the circular shaft 5. A driving structure is provided at the bottom of the rotating rod 4 and the crushing bin 2. Two symmetrical connecting plates 10 are provided at the left and right ends of the driving structure. The ends of the two connecting plates 10 away from the circular shaft 5 are commonly fixedly connected with a rotating drum 11. The rotating drum 11 is arranged on the wall of the crushing bin 2. Blades 2 are evenly distributed on the inner wall of the rotating drum 11. Multiple blades 6 are arranged at intervals between every two blades 6 to prevent motion interference between the blades. When the residue enters the crushing bin 2, the driving motor 3 drives the rotating rod 4 and drives the circular shaft 5 and the blade 6 to rotate. The rotating drum 11 drives the blade 2 to rotate through the driving structure to crush the residue.
[0029] Specifically, the driving structure includes a spur gear 1 7 sleeved on a rotating rod 4 below the circular shaft 5, the spur gear 1 7 is meshed with a spur gear 2 8, the spur gear 2 8 is rotatably connected to the bottom of the crushing bin 2, the spur gear 2 8 is meshed with an internal gear 9, and the internal gear 9 is fixed to two connecting plates 10; when the rotating rod 4 rotates, it drives the spur gear 1 7 to mesh with the spur gear 2 8, the spur gear 2 8 to mesh with the internal gear 9, the internal gear 9 drives the two connecting plates 10 and the rotating drum 11 to rotate, and at the same time drives the blade 2 to rotate to cut the residue.
[0030] The crushing bin 2 is located at the lower end of the three discharge ports 12, and is fixedly connected with a mounting frame 15. The three mounting frames 15 are fixedly connected together. One end of each mounting frame 15 close to the rotating rod 4 is rotatably connected with a bevel gear 2 14. Each bevel gear 2 14 is meshed with a bevel gear 13. The diameter of the bevel gear 13 is larger than the diameter of the three bevel gears 2 14, which increases the movement frequency of the three bevel gears 2 14. The bevel gear 13 is sleeved with the rotating rod 4. One end of each mounting frame 15 away from the rotating rod 4 is rotatably connected with a rotating plate 17. A light rod is embedded in the middle of each rotating plate 17. Each light rod passes through the mounting frame 15 and is fixed to the bevel gear 2 14. One end of each mounting frame 15 close to the wall of the air-drying bin 1 is rotatably connected with a vibration plate 16. The three vibration plates 16 are provided with a plurality of evenly distributed mesh holes to facilitate water outflow. Each vibration plate 16 is inclined. The rotating plate 17 and the rotating plate 17 are The vibration plate 16 is in contact with each other, and the upper and lower ends of the three rotating plates 17 are symmetrically protruded to facilitate the movement of the vibration plate 16. Each vibration plate 16 is fixedly connected with a spring plate 18 near the lower end of the rotating rod 4. There are multiple springs between the spring plate 18 and the vibration plate 16. Each spring plate 18 is fixed to the mounting frame 15. The lower ends of the three mounting frames 15 are commonly fixedly connected with a water collecting trough 19. The water collecting trough 19 is sleeved with the rotating rod 4, and the water collecting trough 19 is connected to the air-drying bin 1 with a liquid outlet pipe; the residue is transferred from the discharge port 12 to the vibration plate 16, and the rotating rod 4 drives the bevel gear 13 and the bevel gear 2 14 to engage and move. The bevel gear 2 14 drives the rotating plate 17 to rotate while abutting against the vibration plate 16. The spring elastic force of the spring plate 18 causes the vibration plate 16 to move. When the residue passes through the vibration plate 16, the moisture is removed, and then the residue enters the air-drying bin 1 for air drying, pressing and discharge.
[0031] The rotating rod 4 is located below the water collecting trough 19 and is fixedly connected with a plurality of evenly distributed pressure rollers 20. A disk 25 is commonly provided at the lower ends of the plurality of pressure rollers 20. The disk 25 is evenly distributed with a plurality of die holes. A gear cylinder 24 is embedded in the disk 25. The upper end of the gear cylinder 24 is a smooth surface, and the lower end is a toothed surface. The gear cylinder 24 is sleeved with the rotating rod 4. The gear cylinder 24 passes through the bottom of the air-drying bin 1 and is meshed with a spur gear three 23. The spur gear three 23 is coaxially installed with a driving motor two 22. The driving motor two 22 and the driving motor one 3 are commonly fixedly connected with a fixing plate, and the fixing plate is fixed to the air-drying bin 1; the driving motor two 22 drives the spur gear three 23 to mesh with the gear cylinder 24 for movement, and the gear cylinder 24 drives the disk 25 to rotate to the discharge port two for discharge. The disk 25 is provided with a plurality of die holes, so that the discharge efficiency is high when the rotating rod 4 drives the plurality of pressure rollers 20 for pressing.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A dry slag discharger for environmental protection of a biomass power plant, comprising an air drying bin (1) and a crushing bin (2), characterized in that: A plurality of fans (21) are installed on the circumference of the air-drying bin (1); a discharge port 2 is provided at the lower end of the air-drying bin (1); a discharge plate (26) is fixedly connected to the discharge port 2; the crushing bin (2) is fixed at the upper end of the air-drying bin (1); three discharge ports 1 (12) are provided at the bottom of the crushing bin (2); a feed hopper is connected to the upper end of the crushing bin (2); and four support legs are evenly distributed at the lower end of the air-drying bin (1); The upper and lower ends of the air-drying bin (1) are rotatably connected to a rotating rod (4), the rotating rod (4) passes through the air-drying bin (1) and is equipped with a driving motor (3), the rotating rod (4) passes through the bottom of the crushing bin (2) and is fixedly connected to a circular shaft (5), a plurality of blades (6) are evenly distributed on the circumference of the circular shaft (5), the rotating rod (4) and the bottom of the crushing bin (2) are provided with a driving structure, the left and right ends of the driving structure are provided with two symmetrical connecting plates (10), the ends of the two connecting plates (10) away from the circular shaft (5) are fixedly connected to a rotating drum (11), the rotating drum (11) is arranged on the bin wall of the crushing bin (2), and blades (2) are evenly distributed on the inner wall of the rotating drum (11); The crushing bin (2) is located at the lower end of the three discharge ports (12) and is fixedly connected to a mounting frame (15). One end of each mounting frame (15) close to the rotating rod (4) is rotatably connected to a bevel gear (14). Each bevel gear (14) is meshed with a bevel gear (13). The bevel gear (13) is sleeved with the rotating rod (4). One end of each mounting frame (15) away from the rotating rod (4) is rotatably connected to a rotating plate (17). A light rod is embedded in the middle of each rotating plate (17). Each light rod passes through the mounting frame (15). 15) is fixed to the bevel gear 2 (14), one end of each mounting frame (15) close to the cylinder wall of the air-drying bin (1) is rotatably connected to a vibration plate (16), the lower end of each vibration plate (16) close to the rotating rod (4) is fixedly connected to a spring plate (18), each spring plate (18) is fixed to the mounting frame (15), the lower ends of the three mounting frames (15) are commonly fixedly connected to a water collecting trough (19), the water collecting trough (19) is sleeved with the rotating rod (4), and the water collecting trough (19) and the air-drying bin (1) are commonly connected to a liquid outlet pipe; The rotating rod (4) is located below the water collecting trough (19) and is fixedly connected to a plurality of uniformly distributed pressure rollers (20). A disk (25) is commonly provided at the lower ends of the plurality of pressure rollers (20). The disk (25) is uniformly provided with a plurality of mold holes. A gear cylinder (24) is embedded in the disk (25). The gear cylinder (24) is sleeved with the rotating rod (4). The gear cylinder (24) passes through the bottom of the air-drying bin (1) and is meshed with a spur gear three (23). The spur gear three (23) is coaxially mounted with a drive motor two (22). The drive motor two (22) and the drive motor one (3) are commonly fixedly connected to a fixing plate. The fixing plate is fixed to the air-drying bin (1).
2. The dry slag discharger for environmental protection of a biomass power plant according to claim 1, characterized in that: The driving structure comprises a spur gear 1 (7) sleeved on a rotating rod (4) below a circular shaft (5); the spur gear 1 (7) is meshed with a spur gear 2 (8); the spur gear 2 (8) is rotatably connected to the bottom of the crushing bin (2); the spur gear 2 (8) is meshed with an internal gear (9); and the internal gear (9) is fixed to two connecting plates (10).
3. The dry slag discharger for environmental protection of a biomass power plant according to claim 1, characterized in that: The plurality of blades one (6) and blade two are arranged with intervals between each two.
4. The dry slag discharger for environmental protection of a biomass power plant according to claim 1, characterized in that: The diameter of the bevel gear one (13) is larger than the diameter of the three bevel gears two (14).
5. The dry slag discharger for environmental protection of a biomass power plant according to claim 1, characterized in that: The upper and lower ends of the three rotating plates (17) are symmetrically arranged with protrusions.
6. The dry slag discharger for environmental protection of a biomass power plant according to claim 1, characterized in that: The three vibration plates (16) are each provided with a plurality of evenly distributed mesh holes, and each vibration plate (16) is arranged at an angle.
7. The dry slag discharger for environmental protection of a biomass power plant according to claim 1, characterized in that: The discharge plate (26) is composed of a U-shaped frame and an inclined plate, and the inclined plate is arranged obliquely below the U-shaped frame.
