Iron remover magnetic separator convenient for internal cleaning
By introducing the iron removal mechanism of the magnetic conductor plate, magnetic conductor grid, vibration motor and material guide plate in the iron decoder, combined with the cleaning mechanism driven by the electric push rod and reset motor, the dust accumulation problem is solved and the internal equipment is realized Automatic cleaning and efficient material screening.
Patent Information
- Application Number
- CN202420193130.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-25
AI Technical Summary
During the material separation process of existing iron separators, dust is prone to adhere to the inner wall of the machine, resulting in the inability to keep the interior clean, affecting the normal operation of the equipment.
An iron removal mechanism including magnetic permeable plate, magnetic permeable grid, vibration motor and material guide plate is designed, and a cleaning mechanism is equipped with an electric push rod and reset motor to drive the scraper and traction wire assembly to realize automatic dust scraping. and clean up.
Effectively prevent long-term accumulation of dust, keep the equipment clean, and improve the magnetic separation efficiency and normal operation of the equipment.
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Figure CN222132195U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic separators, in particular to an iron remover magnetic separator which is convenient for internal cleaning. Background Art
[0002] Magnetic separator is one of the most widely used and versatile machines in the industry. It is suitable for separating materials with different magnetic properties. Magnetic separator is widely used in mining, wood, kiln, chemical, food and other industries. As for mining, magnetic separator is suitable for wet or dry magnetic separation of manganese ore, magnetite, pyrrhotite, roasted ore, ilmenite, hematite and other materials with a particle size of less than 50mm. It is also used for iron removal of coal, non-metallic minerals, building materials and other materials.
[0003] According to patent No. ZL 202223285603.X, a magnetic separator with an emergency cooling structure includes a base, a magnetic separator and a collection box, a magnetic separator is docked at the middle of the top of the base, and a feed port is docked at the top of the magnetic separator, a discharge port is docked at the bottom of the magnetic separator, and a magnetic conductive net is installed in the middle of the inner wall of the magnetic separator; when in use, the material is first poured into the magnetic separator at the top of the base through the feed port, and then a strong magnetic field is generated through the mutual cooperation of the coil and the magnetic conductive net, so that the magnetic material is adsorbed by the magnetic conductive net, and then the non-magnetic material is discharged through the discharge port, and then the coil is closed to cancel the magnetic field, and then the adsorption of the magnetic material by the magnetic conductive net is canceled, and then the magnetic material is discharged through the iron discharge port, so that the material is separated; but in the process of material separation by the magnetic separator, the material will carry dust into the body, and the dust will adhere to the inner wall of the body when the material is screened. The dust accumulates on the inner wall of the body for a long time, and the inside of the body cannot be kept clean, which affects the work of the magnetic separator. Utility Model Content
[0004] The purpose of the utility model is to provide an iron remover magnetic separator that is easy to clean internally, so as to solve the problem raised in the above-mentioned background technology that dust accumulates on the inner wall of the machine body for a long time, the inside of the machine body cannot be kept clean, and the operation of the iron remover magnetic separator is affected.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a magnetic separator for iron remover that is easy to clean internally, comprising a body, a feed inlet and a discharge outlet,
[0006] The top of the machine body is connected with a feed port, the bottom of the machine body is connected with a discharge port, a coil is installed inside the machine body, one side of the coil is provided with an iron removal mechanism, the iron removal mechanism is composed of a magnetic conductive plate, a magnetic conductive net, a vibration motor and a material guide plate, one end of the magnetic conductive plate is connected to the coil, the other side of the magnetic conductive plate is connected to the magnetic conductive net, a vibration motor is installed at the bottom of the magnetic conductive plate, and material guide plates are provided on the upper sides of the magnetic conductive net and the magnetic conductive plate;
[0007] A cleaning mechanism is arranged inside the machine body, and the cleaning mechanism consists of a first scraper, a second scraper, an electric push rod, an extension plate, a first traction line, a guide ring, a second traction line, a wire groove, a winding drum and a rotating shaft.
[0008] Preferably, two groups of the coils and the iron removal mechanisms are arranged in the machine body, both ends of the guide plate are connected to the inner wall of the machine body, and the guide plate is arranged in an inverted "V" shape.
[0009] Preferably, a first scraper is provided on the upper side of the magnetic conductive plate, a second scraper is provided on the upper side of the magnetic conductive net, one side of the first scraper is connected to an electric push rod, and the electric push rod is threadedly connected to a groove inside the body through a thread.
[0010] Preferably, an extension plate is connected to the top of the first scraper, the outer side of the extension plate is plugged into a groove inside the body, and the side of the first scraper away from the electric push rod is connected to one side of the second scraper through a first traction line passing through a guide ring.
[0011] Preferably, the other side of the second scraper is wound around a wire drum through a second traction wire passing through a wire groove, the middle portion of the wire drum is connected to a rotating shaft, and four groups of the wire drums are symmetrically arranged at both ends of the rotating shaft.
[0012] Preferably, the outer sides of the two rotating shafts are rotatably connected to the machine body, a driven gear disc is installed on the side of the rotating shaft close to the feed port, the outer side of the driven gear disc is meshed with the driven gear disc, and the middle part of the driven gear disc is connected to the output shaft on one side of the reset motor.
[0013] Preferably, a transmission roller is installed on one adjacent side of the two rotating shafts, and a transmission belt is sleeved on the outer side of the transmission roller.
[0014] Compared with the prior art, the beneficial effects of the utility model are: the iron remover magnetic separator is easy to clean internally, and the two rotating shafts rotate synchronously. When the rotating shaft rotates, it drives the winding drum installed on the outside to unwind, and the electric push rod pushes the first scraper along the magnetic conductive plate. The first scraper drives the second scraper to move downward through the first traction line and the guide ring, which solves the problem of dust accumulation on the inner wall of the machine body for a long time, the interior of the machine body cannot be kept clean, and the operation of the iron remover magnetic separator is affected.
[0015] 1. The iron remover magnetic separator that is easy to clean internally, in order to facilitate the iron remover magnetic separator to better remove magnetic materials, after the material is put into the body from the feed port on the top of the body, the material will be diverted and guided by the guide plate in the iron removal mechanism, and the material is guided by the guide plate to the end of the magnetic plate, and slides downward through the end. At this time, the magnetic material in the material is magnetically adsorbed by the magnetic plate installed and connected with the coil, and at the same time, the non-magnetic material passes through the magnetic net and enters the iron removal mechanism on the lower side for secondary screening and then flows out through the discharge port. The iron remover magnetic separator that is easy to clean internally is provided with an iron removal mechanism, and the magnetic plate, the magnetic net, the vibration motor and the guide plate cooperate with each other to complete the thorough screening of the material, and the screening effect is good;
[0016] 2. The iron remover magnetic separator which is easy to clean internally, in order to prevent dust from accumulating on the inner wall of the machine body for a long time and affecting the magnetic attraction effect of the magnetic conductive plate, before material screening, the electric push rod and the reset motor are started, and the reset motor drives the active gear plate, the driven gear plate, the transmission roller and the transmission belt to rotate synchronously through the output shaft. At this time, the two rotating shafts rotate synchronously, and the rotation of the rotating shaft drives the winding drum installed on the outside to unwind, and the electric push rod pushes the first scraper along the magnetic conductive plate. During the downward movement of the first scraper, the second scraper is driven to move downward through the first traction line and the guide ring, and the dust on the upper side of the magnetic conductive plate and the material guide plate is scraped and cleaned synchronously. The iron remover magnetic separator which is easy to clean internally is provided with a cleaning mechanism, which can clean the dust attached to the magnetic conductive plate and the material guide plate in time, thereby improving the magnetic separation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main cross-sectional structure of the machine body of the utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the machine body of the utility model from top view;
[0019] Figure 3 This is a schematic diagram of the main cross-sectional structure of the cleaning mechanism of the utility model;
[0020] Figure 4 This is a rear view structural diagram of the active gear disc of the utility model;
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the magnetic conductive plate of the utility model.
[0022] In the figure: 1. machine body; 2. feed inlet; 3. discharge outlet; 4. coil; 5. iron removal mechanism; 51. magnetic conductive plate; 52. magnetic conductive net; 53. vibration motor; 54. guide plate; 6. cleaning mechanism; 61. first scraper; 62. second scraper; 63. electric push rod; 64. extension plate; 65. first traction line; 651. guide ring; 66. second traction line; 67. wire groove; 68. winding drum; 69. rotating shaft; 7. driven gear disc; 71. driving gear disc; 72. reset motor; 73. transmission roller; 74. transmission belt. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 , Figure 2 and Figure 5 The utility model provides a technical solution: a magnetic separator for iron remover which is convenient for internal cleaning, comprising a body 1, a feed port 2 and a discharge port 3.
[0025] A feed port 2 is connected to the top of the machine body 1, a discharge port 3 is connected to the bottom of the machine body 1, a coil 4 is installed inside the machine body 1, an iron removal mechanism 5 is arranged on one side of the coil 4, the iron removal mechanism 5 is composed of a magnetic conductive plate 51, a magnetic conductive net 52, a vibration motor 53 and a guide plate 54, one end of the magnetic conductive plate 51 is connected to the coil 4, the other side of the magnetic conductive plate 51 is connected to the magnetic conductive net 52, a vibration motor 53 is installed at the bottom of the magnetic conductive plate 51, guide plates 54 are arranged on the upper sides of the magnetic conductive net 52 and the magnetic conductive plate 51, two groups of the coil 4 and the iron removal mechanism 5 are arranged in the machine body 1, both ends of the guide plate 54 are connected to the inner wall of the machine body 1, and the guide plate 54 is arranged in an inverted "V" shape.
[0026] During specific implementation, in order to facilitate the iron remover magnetic separator to better remove magnetic materials, after the material is put into the body 1 from the feed port 2 at the top of the body 1, the material will be diverted and guided by the guide plate 54 in the iron removal mechanism 5, and the material will be guided by the guide plate 54 to the end of the magnetic plate 51 and slide downward through the end. At this time, the magnetic material in the material is magnetically adsorbed by the magnetic plate 51 installed and connected with the coil 4, and at the same time, the non-magnetic material enters the iron removal mechanism 5 on the lower side through the magnetic net 52 for secondary screening and then flows out through the discharge port 3. The vibration motor 53 at the bottom of the magnetic plate 51 drives the magnetic plate 51 and the magnetic net 52 to vibrate, and the intercepted non-magnetic material is shaken off, so that the screening of magnetic materials and non-magnetic materials is successfully completed. The guide plate 54 is set in an inverted "V" shape, and the material guiding effect is good. The iron remover magnetic separator that is easy to clean internally is provided with an iron removal mechanism 5, and the material is thoroughly screened through the cooperation of the magnetic plate 51, the magnetic net 52, the vibration motor 53 and the guide plate 54, and the screening effect is good.
[0027] See also Figure 1-Figure 4 It can be seen that a cleaning mechanism 6 is arranged inside the body 1, and the cleaning mechanism 6 is composed of a first scraper 61, a second scraper 62, an electric push rod 63, an extension plate 64, a first traction line 65, a guide ring 651, a second traction line 66, a wire groove 67, a winding drum 68 and a rotating shaft 69. The first scraper 61 is arranged on the upper side of the magnetic conductive plate 51, and the second scraper 62 is arranged on the upper side of the magnetic conductive net 52. One side of the first scraper 61 is connected to the electric push rod 63, and the electric push rod 63 is threadedly connected to the groove inside the body 1 through a thread. The top of the first scraper 61 is connected to an extension plate 64, and the outer side of the extension plate 64 is plugged into the groove inside the body 1. The side of the first scraper 61 away from the electric push rod 63 is connected to one side of the second scraper 62 through the first traction line 65 through the guide ring 651.
[0028] The other side of the second scraper 62 is wound with the winding drum 68 through the wire groove 67 through the second traction line 66. The middle part of the winding drum 68 is connected to the rotating shaft 69. The four groups of winding drums 68 are symmetrically arranged at both ends of the rotating shaft 69. The outer sides of the two rotating shafts 69 are both rotatably connected to the machine body 1. A driven gear plate 7 is installed on the side of the rotating shaft 69 close to the feed port 2. The outer side of the driven gear plate 7 is meshed with the driven gear plate 7. The middle part of the driven gear plate 7 is connected to the output shaft of one side of the reset motor 72. A transmission roller 73 is installed on the adjacent side of the two rotating shafts 69. The outer side of the transmission roller 73 is sleeved with a transmission belt 74.
[0029] During specific implementation, in order to prevent dust from accumulating on the inner wall of the body 1 for a long time and affecting the magnetic attraction effect of the magnetic plate 51, before material screening, the electric push rod 63 and the reset motor 72 are started. The reset motor 72 drives the active gear plate 71 to rotate through the output shaft to engage with the driven gear plate 7. The driven gear plate 7 drives the transmission roller 73 on the adjacent side to rotate, and drives the bottom transmission roller 73 to rotate synchronously through the transmission belt 74. At this time, the two rotating shafts 69 rotate synchronously. When the rotating shaft 69 rotates, it drives the winding drum 68 installed on the outside to unwind. The electric push rod 63 pushes the first scraper 61 along the magnetic plate 51. During the downward movement of the first scraper 61, the second scraper 62 is driven downward by the first traction line 65 and the guide ring 651, and the dust on the upper side of the magnetic plate 51 and the material guide plate 54 is scraped and cleaned synchronously.
[0030] The extension plate 64 on the upper side of the first scraper 61 is used to provide a guiding effect for the dust falling from the guide plate 54 to prevent it from falling onto the scraped clean surface of the magnetic conductive plate 51. After scraping is completed, the reset motor 72 is started again to reverse, and the reset motor 72 repeats the above operation to drive the rotating shaft 69 and the winding drum 68 to rotate in the opposite direction. The winding drum 68 rotates in the opposite direction to reel in the second traction line 66. At the same time, the electric push rod 63 drives the first scraper 61 to return to its original position, and the second traction line 66 can smoothly drag the second scraper 62 back to its original position. The iron remover magnetic separator which is easy to clean internally is provided with a cleaning mechanism 6, which can timely clean the dust attached to the magnetic conductive plate 51 and the guide plate 54, thereby improving the magnetic separation efficiency.
[0031] To sum up, when using the magnetic separator with an iron remover that is easy to clean internally, the material is poured into the machine body 1 through the feed port 2, and then a strong magnetic field is generated through the cooperation of the coil 4 with the magnetic plate 51, the magnetic net 52, the vibration motor 53 and the guide plate 54, so that the magnetic material is adsorbed by the magnetic plate 51 and the magnetic net 52, and then the non-magnetic material is discharged through the discharge port 3, and then the coil 4 is closed to cancel the magnetic field, thereby canceling the adsorption of the magnetic material by the magnetic plate 51 and the magnetic net 52, and then the magnetic material is discharged through the discharge port 3, so that the material is separated. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A magnetic separator for removing iron that is easy to clean internally, comprising a body (1), a feed inlet (2) and a discharge outlet (3), characterized in that: The top of the machine body (1) is connected to a feed port (2), the bottom of the machine body (1) is connected to a discharge port (3), a coil (4) is installed inside the machine body (1), one side of the coil (4) is provided with an iron removal mechanism (5), the iron removal mechanism (5) is composed of a magnetic conductive plate (51), a magnetic conductive net (52), a vibration motor (53) and a material guide plate (54), one end of the magnetic conductive plate (51) is connected to the coil (4), the other side of the magnetic conductive plate (51) is connected to the magnetic conductive net (52), a vibration motor (53) is installed at the bottom of the magnetic conductive plate (51), and a material guide plate (54) is provided on the upper side of the magnetic conductive net (52) and the magnetic conductive plate (51); A cleaning mechanism (6) is arranged inside the machine body (1), and the cleaning mechanism (6) is composed of a first scraper (61), a second scraper (62), an electric push rod (63), an extension plate (64), a first traction line (65), a guide ring (651), a second traction line (66), a wire groove (67), a winding drum (68) and a rotating shaft (69).
2. The magnetic separator for iron remover that is easy to clean internally according to claim 1, characterized in that: Two groups of the coil (4) and the iron removal mechanism (5) are arranged in the machine body (1); two ends of the guide plate (54) are connected to the inner wall of the machine body (1); and the guide plate (54) is arranged in an inverted "V" shape.
3. The iron remover magnetic separator that is easy to clean internally according to claim 1, characterized in that: A first scraper (61) is arranged on the upper side of the magnetic conductive plate (51), and a second scraper (62) is arranged on the upper side of the magnetic conductive net (52). One side of the first scraper (61) is connected to an electric push rod (63), and the electric push rod (63) is threadedly connected to a groove inside the body (1) via a thread.
4. The iron remover magnetic separator that is easy to clean internally according to claim 3, characterized in that: An extension plate (64) is connected to the top of the first scraper (61), and the outer side of the extension plate (64) is plugged into a groove inside the body (1). The side of the first scraper (61) away from the electric push rod (63) is connected to one side of the second scraper (62) through a first traction line (65) passing through a guide ring (651).
5. The iron remover magnetic separator that is easy to clean internally according to claim 4, characterized in that: The other side of the second scraper (62) is wound around a winding drum (68) through a second traction wire (66) passing through a wire groove (67). The middle of the winding drum (68) is connected to a rotating shaft (69). Four groups of winding drums (68) are symmetrically arranged at both ends of the rotating shaft (69).
6. The iron remover magnetic separator that is easy to clean internally according to claim 5, characterized in that: The outer sides of the two rotating shafts (69) are both rotationally connected to the machine body (1); a driven gear disc (7) is installed on the side of the rotating shaft (69) close to the feed port (2); the outer side of the driven gear disc (7) is meshed with the driven gear disc (7); and the middle part of the driven gear disc (7) is connected to the output shaft of one side of the reset motor (72).
7. The iron remover magnetic separator for easy internal cleaning according to claim 6, characterized in that: A transmission roller (73) is installed on one adjacent side of the two rotating shafts (69), and a transmission belt (74) is sleeved on the outer side of the transmission roller (73).
Citation Information
Patent Citations
Iron separator magnetic separator with emergency cooling structure
CN218902191U
