Oil brushing device for gear ring of roller granulator
By designing an oil brushing device for drum granulators, the problem of manual filling of gears and ring gear lubricants is solved, and automatic oil brushing is realized, which improves safety and convenience and reduces lubricant waste.
Patent Information
- Application Number
- CN202420810761.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-17
AI Technical Summary
In existing drum granulators, the lubricating oil of gears and ring gears needs to be manually filled, which is both dangerous and troublesome, and lacks an automated filling mechanism.
An oil brushing device including an oil storage mechanism, an oil brushing mechanism and a driving mechanism is designed. The brush moves back and forth between the oil storage tank and the gear/ringe to automatically dip and brush oil, avoiding manual manual operation.
The self-brushing function of gears and ring gears is realized, reducing the risk of manual operation and labor intensity, and improving the utilization rate of lubricating oil by collecting dripping lubricating oil.
Smart Images

Figure CN222132396U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer granulation equipment, in particular to an oil brushing device for a gear ring of a roller granulator. Background Art
[0002] In the production process of fertilizer, it is necessary to make powdered raw materials into granules through the rolling of a rotary drum granulator. The powdered raw materials are placed in a drum, and slurry, steam or water is sprayed into the drum through a spray pipe to increase the liquid phase of the granulated material so that it can be agglomerated into granules in the drum. In the granulation process, the existing drum granulator (such as a drum for producing fertilizer disclosed in application number 201220443506.6) drives the gear to rotate through a motor. Since the gear is engaged with the gear ring fixedly sleeved on the drum, when the gear rotates, the drum can be driven to rotate through the gear ring to achieve granulation. In order to ensure the smoothness of the gear and gear ring meshing transmission, it is necessary to regularly add lubricating oil to the gear and gear ring. Due to the lack of a corresponding filling mechanism, the method of manually adding lubricating oil is generally adopted. On the one hand, when the drum needs to add lubricating oil to the gear and gear ring during rotation, it is more dangerous. On the other hand, manually adding lubricating oil is also more troublesome. Utility Model Content
[0003] The utility model aims to overcome the above technical deficiencies and proposes an oil brushing device for the gear ring of a drum granulator to solve the technical problem that the manual method of adding lubricating oil to the gears and gear rings in the prior art is both dangerous and troublesome.
[0004] In order to achieve the above technical purpose, the technical solution of the utility model provides an oil brushing device for the gear ring of a drum granulator, comprising:
[0005] An oil storage mechanism, comprising an oil storage tank for storing lubricating oil;
[0006] An oil brushing mechanism, comprising a first brush corresponding to the gear or the gear ring;
[0007] A driving mechanism is connected to the first brush and is used to drive the first brush to reciprocate between a first position and a second position. When the first brush is at the first position, it contacts the lubricating oil in the oil storage tank. When the first brush is at the second position, it contacts one of the gears or the gear ring.
[0008] Furthermore, the oil brushing mechanism also includes a second brush corresponding to the ring gear, and the driving mechanism is also connected to the second brush for driving the second brush to reciprocate between a third position and a fourth position. When the second brush is located at the third position, it contacts the lubricating oil in the oil storage tank, and when the second brush is located at the fourth position, it contacts the other one of the gear or the ring gear.
[0009] Furthermore, the oil storage tank is arranged directly below the gear and the gear ring to receive the oil dripping from the gear and the gear ring.
[0010] Furthermore, the length of the oil storage tank is greater than the diameter of the gear ring, and the width of the oil storage tank is greater than the thickness of the gear and the gear ring.
[0011] Furthermore, the oil brushing mechanism also includes two rotating shafts, which are both parallel and rotatably arranged in the oil storage tank and are fixedly connected to the first brush and the second brush in a one-to-one correspondence respectively.
[0012] Furthermore, the driving mechanism includes two transmission gears, two racks, a connecting frame and a telescopic driving member. The two transmission gears are coaxially rotatably sleeved on one end of the corresponding rotating shaft. The two racks are slidably set on the side walls of the oil storage tank and are respectively meshed with the corresponding transmission gears. The two ends of the connecting frame are respectively fixedly connected to the two racks, and the output end of the telescopic driving member is fixedly connected to one of the racks for driving the corresponding rack to move radially along the rotating shaft.
[0013] Furthermore, the oil storage mechanism also includes two slide rails, and the two slide rails are fixed on the side walls of the oil storage tank, and the two racks are respectively slidably arranged on the corresponding slide rails.
[0014] Furthermore, the first brush and the second brush are both located in the oil storage tank, the first brush is located directly below the gear, and the second brush is located directly below the gear ring.
[0015] Furthermore, the distance from the rotating shaft fixed to the first brush to the liquid level of the lubricating oil in the oil storage tank is smaller than the distance from the rotating shaft fixed to the second brush to the liquid level of the lubricating oil in the oil storage tank, and the distance from the first brush to the rotating shaft fixed thereto is smaller than the distance from the second brush to the rotating shaft fixed thereto.
[0016] Furthermore, the oil brushing mechanism also includes a first connecting shaft and a second connecting shaft, one end of the first connecting shaft is fixedly connected to the first brush, the other end of the first connecting shaft is fixedly connected to the corresponding side wall of the rotating shaft, one end of the second connecting shaft is fixedly connected to the second brush, the other end of the second connecting shaft is fixedly connected to the corresponding side wall of the rotating shaft, and the length of the first connecting shaft is smaller than the length of the second connecting shaft.
[0017] Compared with the prior art, the beneficial effects of the utility model include: when in use, by manipulating the driving mechanism, the driving mechanism can drive the first brush to reciprocate between the first position and the second position; when the first brush reaches the first position, it can dip into the lubricating oil stored in the oil storage tank; when the first brush reaches the second position, it can brush oil onto the corresponding gear or gear ring; since the gear and gear ring are meshing for transmission, when the gear or gear ring is brushed with oil, as the gear gear ring rotates, the oil will be all over the tooth grooves of the gear and gear ring, thereby realizing self-brushing of the gear and gear ring; there is no need to manually brush oil on the gear and gear ring, thereby avoiding the problem of easy injury to people when manually brushing oil on the gear and gear ring during the rotation of the drum; in addition, it is more convenient to brush oil on the gear and gear ring using the oil brushing device, thereby reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of an oil brushing device for a gear ring of a drum granulator provided by the utility model;
[0019] Figure 2 yes Figure 1 A cross-sectional view of an oil brushing device for a gear ring of a drum granulator;
[0020] Figure 3 yes Figure 2 A schematic diagram of the three-dimensional structure of an oil brushing device for a gear ring of a drum granulator when the first brush and the second brush are both in an oil-dipping state;
[0021] Figure 4 yes Figure 2 A schematic diagram of the three-dimensional structure of an oil brushing device for a gear ring of a drum granulator when it is installed under the drum;
[0022] In the figure: 100 - oil storage mechanism, 110 - oil storage tank, 120 - slide rail, 200 - oil brushing mechanism, 210 - first brush, 220 - second brush, 230 - rotating shaft, 240 - first connecting shaft, 250 - second connecting shaft, 300 - driving mechanism, 310 - transmission gear, 320 - rack, 330 - connecting frame, 340 - telescopic driving member. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0024] The utility model provides an oil brushing device for the gear ring of a drum granulator, and its structure is as follows: Figure 1 - Figure 4 As shown, it includes an oil storage mechanism 100, an oil brushing mechanism 200 and a driving mechanism 300, the oil storage mechanism 100 includes an oil storage tank 110 for storing lubricating oil; the oil brushing mechanism 200 includes a first brush 210 corresponding to a gear or a gear ring; the driving mechanism 300 is connected to the first brush 210, and is used to drive the first brush 210 to reciprocate between a first position and a second position, when the first brush 210 is located at the first position, it contacts the lubricating oil in the oil storage tank 110, and when the first brush 210 is located at the second position, it contacts one of the gears or the gear ring.
[0025] When in use, by manipulating the driving mechanism 300, the driving mechanism 300 can drive the first brush 210 to reciprocate between the first position and the second position. When the first brush 210 reaches the first position, it can dip into the lubricating oil stored in the oil storage tank 110. When the first brush 210 reaches the second position, it can brush oil to the corresponding gear or gear ring. Since the gear and the gear ring are meshing for transmission, when the gear or gear ring is brushed with oil, as the gear and gear ring rotate, the oil will be all over the tooth grooves of the gear and gear ring, thereby realizing self-brushing of the gear and gear ring. It is no longer necessary to manually brush the gear and gear ring with oil, thus avoiding the problem of manual injury to people when brushing the gear and gear ring with oil during the rotation of the drum. In addition, it is more convenient to use the present oil brushing device to brush the gear and gear ring with oil, thereby reducing the labor intensity of workers.
[0026] As a preferred embodiment, please refer to Figure 2 and Figure 4 The oil brushing mechanism 200 also includes a second brush 220 corresponding to the gear ring. The driving mechanism 300 is also connected to the second brush 220, and is used to drive the second brush 220 to reciprocate between the third position and the fourth position. When the second brush 220 is located at the third position, it contacts the lubricating oil in the oil storage tank 110. When the second brush 220 is located at the fourth position, it contacts the other of the gear or the gear ring. The gear can be oiled by the first brush 210, and the gear ring can be oiled by the second brush 220, which can improve the oil brushing effect on the gear and gear ring.
[0027] As a preferred embodiment, please refer to Figure 2 and Figure 4 The oil storage tank 110 is arranged directly below the gears and the gear rings to receive the oil dripping from the gears and the gear rings. It can collect the lubricating oil dripping from the gears and the gear rings so that the lubricating oil can be reused, avoiding the oil on the gears and the gear rings from dripping to the ground and causing waste of lubricating oil.
[0028] As a preferred embodiment, please refer to Figure 4The gear is rotatably arranged in the oil storage tank 110 so that the first brush 210 can brush the gear with oil.
[0029] As a preferred embodiment, please refer to Figure 2 and Figure 4 The length of the oil storage tank 110 is greater than the diameter of the gear ring, and the width of the oil storage tank 110 is greater than the thickness of the gear and the gear ring, so that the oil storage tank 110 can collect the lubricating oil dripping from the gear and the gear ring.
[0030] As a preferred embodiment, please refer to Figure 2 and Figure 3 The oil brushing mechanism 200 also includes two rotating shafts 230, which are parallel and rotatably arranged in the oil storage tank 110, and are respectively fixedly connected to the first brush 210 and the second brush 220 in a one-to-one manner, so that the driving mechanism 300 can drive the two rotating shafts 230 to rotate forward or reversely through the connection with the two rotating shafts 230, so that the first brush 210 and the second brush 220 can reciprocate around the corresponding rotating shafts 230 within a certain angle range, so that the distal end of the first brush 210 reciprocates between the first position and the second position, and the distal end of the second brush 220 reciprocates between the third position and the fourth position, thereby realizing the process of dipping and brushing oil.
[0031] As a preferred embodiment, please refer to Figure 2 and Figure 4 The two rotating shafts 230 are arranged along the axial direction or radial direction of the drum. At this time, both the first brush 210 and the second brush 220 have a good oil brushing effect.
[0032] As a preferred embodiment, please refer to Figure 2 and Figure 3The driving mechanism 300 includes two transmission gears 310, two racks 320, a connecting frame 330 and a telescopic driving member 340. The two transmission gears 310 are respectively coaxially rotatably sleeved on one end of the corresponding rotating shaft 230. The two racks 320 are slidably arranged on the side walls of the oil storage tank 110 and are respectively meshed with the corresponding transmission gears 310. The two ends of the connecting frame 330 are respectively fixedly connected to the two racks 320. The output end of the telescopic driving member 340 is fixedly connected to one of the racks 320, and is used to drive the corresponding rack 320 to move along the oil storage tank 110. The radial movement of the rotating shaft 230 is achieved by manipulating the telescopic driving member 340, so that the telescopic driving member 340 can drive the corresponding rack 320 to move radially along the rotating shaft 230. Since the two racks 320 are connected by the connecting frame 330, the movement of the two racks 320 is synchronized, so that the two transmission gears 310 can rotate in the same direction and at the same speed, and drive the first brush 210 and the second brush 220 to rotate in the same direction and at the same speed, so as to realize the synchronous dipping and brushing of the first brush 210 and the second brush 220 in oil.
[0033] As a preferred embodiment, please refer to Figure 2 and Figure 3 The oil storage mechanism 100 also includes two slide rails 120, and the two slide rails 120 are fixed on the side walls of the oil storage tank 110. The two racks 320 are respectively slidably set on the corresponding slide rails 120. The movement of the racks 320 can be guided by the slide rails 120, so that the movement of the racks 320 is more stable.
[0034] As a preferred embodiment, please refer to Figure 2 and Figure 4 The first brush 210 and the second brush 220 are both located in the oil storage tank 110, the first brush 210 is located directly below the gear, and the second brush 220 is located directly below the ring gear, which can improve the oil brushing effect of the first brush 210 on the gear and the oil brushing effect of the second brush 220 on the ring gear.
[0035] As a preferred embodiment, please refer to Figure 2 and Figure 3The distance between the rotating shaft 230 fixedly connected to the first brush 210 and the liquid level of the lubricating oil in the oil storage tank 110 is smaller than the distance between the rotating shaft 230 fixedly connected to the second brush 220 and the liquid level of the lubricating oil in the oil storage tank 110, and the distance between the first brush 210 and the rotating shaft 230 fixedly connected thereto is smaller than the distance between the second brush 220 and the rotating shaft 230 fixed thereto. Since the lowest point of the gear in the drum granulator is lower than the lowest point of the gear ring, and the rotation angle of the first brush 210 and the second brush 220 are The rotation angle is the same, the distance from the rotating shaft 230 fixedly connected to the first brush 210 to the liquid level of the lubricating oil in the oil storage tank 110 is set to be smaller than the distance from the rotating shaft 230 fixedly connected to the second brush 220 to the liquid level of the lubricating oil in the oil storage tank 110, and at the same time, the distance from the first brush 210 to the rotating shaft 230 fixedly connected thereto is set to be smaller than the distance from the second brush 220 to the rotating shaft 230 fixed thereto, which can ensure that the first brush 210 and the second brush 220 can be dipped in oil and brushed with oil at the same time.
[0036] As a preferred embodiment, please refer to Figure 2 and Figure 3 The oil brushing mechanism 200 also includes a first connecting shaft 240 and a second connecting shaft 250, one end of the first connecting shaft 240 is fixedly connected to the first brush 210, and the other end of the first connecting shaft 240 is fixedly connected to the side wall of the corresponding rotating shaft 230, one end of the second connecting shaft 250 is fixedly connected to the second brush 220, and the other end of the second connecting shaft 250 is fixedly connected to the side wall of the corresponding rotating shaft 230, and the length of the first connecting shaft 240 is smaller than the length of the second connecting shaft 250, so that the distance from the first brush 210 to the rotating shaft 230 fixedly connected thereto can be smaller than the distance from the second brush 220 to the rotating shaft 230 fixed thereto.
[0037] In order to better understand the present invention, the following Figure 1 - Figure 4 The working principle of the technical solution of the utility model is described in detail:
[0038] When in use, the oil storage tank 110 is set directly below the gear and the gear ring, and the gear is rotated and set in the oil storage tank 110. By manipulating the telescopic driving member 340, the telescopic driving member 340 can drive the corresponding rack 320 to move radially along the rotating shaft 230. Since the two racks 320 are connected by the connecting frame 330, the movement of the two racks 320 is synchronized, so that the two transmission gears 310 can rotate in the same direction and at the same speed, and the first brush 210 and the second brush 220 are driven to rotate in the same direction and at the same speed via the corresponding first connecting shaft 240 and the second connecting shaft 250, so as to achieve synchronization of the first brush 210 and the second brush 220. Dipping in oil and brushing in oil, when the first brush 210 reaches the first position and the second brush 220 reaches the third position, both the first brush 210 and the second brush 220 can dip in the lubricating oil stored in the oil storage tank 110, and when the first brush 210 reaches the second position and the second brush 220 reaches the fourth position, the first brush 210 can brush oil on the gears and the second brush 220 can brush oil on the gear rings, thereby realizing self-brushing of the gears and gear rings, and no longer requiring manual oiling of the gears and gear rings, thereby avoiding the problem of manual injury to people when oiling the gears and gear rings during the rotation of the drum. In addition, it is more convenient to use the present oil brushing device to brush oil on the gears and gear rings, thereby reducing the labor intensity of workers.
[0039] The utility model provides an oil brushing device for the gear ring of a drum granulator, which has the following features:
[0040] Beneficial effects:
[0041] (1) The oil storage tank 110 can receive the oil dripping from the gears and the gear rings, so that the lubricating oil dripping from the gears and the gear rings can be collected, so that the lubricating oil can be reused, and the oil on the gears and the gear rings can be prevented from dripping onto the ground, causing a waste of lubricating oil;
[0042] (2) The first brush 210 can be used to brush the gears with oil, and the second brush 220 can be used to brush the gear rings with oil, thereby improving the brushing effect on the gear rings;
[0043] (3) The gears and gear rings can be self-oiled, and there is no need to manually oil the gears and gear rings, thus avoiding the problem of manual injury to people when oiling the gears and gear rings during the rotation of the drum. In addition, it is more convenient to use the oiling device to oil the gears and gear rings, thus reducing the labor intensity of workers.
[0044] The specific implementation methods of the utility model described above do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.
Claims
1. An oil brushing device for the gear ring of a drum granulator, characterized in that: include: An oil storage mechanism, comprising an oil storage tank for storing lubricating oil; An oil brushing mechanism, comprising a first brush corresponding to the gear or the gear ring; A driving mechanism is connected to the first brush and is used to drive the first brush to reciprocate between a first position and a second position. When the first brush is at the first position, it contacts the lubricating oil in the oil storage tank. When the first brush is at the second position, it contacts one of the gears or the gear ring.
2. The oil brushing device for the gear ring of the drum granulator according to claim 1 is characterized in that: The oil brushing mechanism also includes a second brush corresponding to the ring gear, and the driving mechanism is also connected to the second brush, and is used to drive the second brush to reciprocate between a third position and a fourth position. When the second brush is located at the third position, it contacts the lubricating oil in the oil storage tank, and when the second brush is located at the fourth position, it contacts the other one of the gear or the ring gear.
3. The oil brushing device for the gear ring of the drum granulator according to claim 1 is characterized in that: The oil storage tank is arranged directly below the gear and the gear ring to receive the oil dripping from the gear and the gear ring.
4. The oil brushing device for the gear ring of the drum granulator according to claim 3 is characterized in that: The length of the oil storage tank is greater than the diameter of the gear ring, and the width of the oil storage tank is greater than the thickness of the gear and the gear ring.
5. The oil brushing device for the gear ring of the drum granulator according to claim 2 is characterized in that: The oil brushing mechanism further comprises two rotating shafts, which are both parallel and rotatably arranged in the oil storage tank and are respectively fixedly connected with the first brush and the second brush in a one-to-one correspondence.
6. The oil brushing device for the gear ring of the drum granulator according to claim 5 is characterized in that: The driving mechanism includes two transmission gears, two racks, a connecting frame and a telescopic driving member. The two transmission gears are respectively coaxially rotatably sleeved on one end of the corresponding rotating shaft. The two racks are slidably set on the side walls of the oil storage tank and are respectively meshed with the corresponding transmission gears. The two ends of the connecting frame are respectively fixedly connected to the two racks. The output end of the telescopic driving member is fixedly connected to one of the racks for driving the corresponding rack to move radially along the rotating shaft.
7. The oil brushing device for the gear ring of the drum granulator according to claim 6 is characterized in that: The oil storage mechanism further comprises two slide rails, both of which are fixedly arranged on the side walls of the oil storage tank, and the two racks are respectively slidably arranged on the corresponding slide rails.
8. The oil brushing device for the gear ring of a drum granulator according to claim 5, characterized in that: The first brush and the second brush are both located in the oil storage tank, the first brush is located directly below the gear, and the second brush is located directly below the gear ring.
9. The oil brushing device for the gear ring of the drum granulator according to claim 8, characterized in that: The distance from the rotating shaft fixedly connected to the first brush to the liquid level of the lubricating oil in the oil storage tank is smaller than the distance from the rotating shaft fixedly connected to the second brush to the liquid level of the lubricating oil in the oil storage tank, and the distance from the first brush to the rotating shaft fixedly connected to it is smaller than the distance from the second brush to the rotating shaft fixedly connected to it.
10. The oil brushing device for the gear ring of the drum granulator according to claim 9, characterized in that: The oil brushing mechanism also includes a first connecting shaft and a second connecting shaft, one end of the first connecting shaft is fixedly connected to the first brush, the other end of the first connecting shaft is fixedly connected to the corresponding side wall of the rotating shaft, one end of the second connecting shaft is fixedly connected to the second brush, the other end of the second connecting shaft is fixedly connected to the corresponding side wall of the rotating shaft, and the length of the first connecting shaft is smaller than the length of the second connecting shaft.
