Impurity removing machine for tea processing

By combining rotary and oscillation removal devices in the tea processing and decomposition removal machine, using electrostatic adsorption and vibration removal, the problems of incomplete and low efficiency of tea removal in the existing technology are solved, and more efficient tea cleaning is achieved and productivity.

CN222132652UActive Publication Date: 2024-12-10FUDING CHEN YUANTAI TEA CO LTD
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Patent Information

Application Number
CN202420794967.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-10
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The existing tea debris removal device cannot effectively stir the tea when it is shaken and removed, resulting in incomplete removal of impurities and inability to achieve continuous processing, and low efficiency.

Method used

A tea processing and decomposition machine including a rotary impurity removal device and a vibration and decomposition device is designed. The rotary impurity removal device stirs and adsorbs impurities through an electrostatic adsorption rod. The oscillation and decomposition device causes impurities to fall through vibration, combining electrostatic adsorption and vibration removal. Miscellaneous, achieve continuous removal of miscellaneous materials.

Benefits of technology

The quality of impurity removal is improved, the labor intensity of workers is reduced, the production efficiency is significantly improved, and the impurity removal effect is further improved through the combination of electrostatic adsorption and vibration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tea leaf impurity removal, and discloses an impurity removal machine for tea leaf processing, which comprises a box body device and further comprises a rotary impurity removal device arranged in the box body device and used for continuously stirring tea leaves and electrostatically adsorbing impurities, and a vibration impurity removal device arranged at the bottom of the box body device and used for vibrating the tea leaves to enable the impurities to fall off. The box device comprises a shell, a feeding sliding groove is formed in one side of the upper portion of the shell, a discharging sliding groove is formed in one side of the lower portion of the shell, a second motor is installed on the discharging sliding groove, a shifting rod is installed at the output end of the second motor, and a supporting frame is arranged at the bottom of the shell. According to the impurity removing machine for tea processing, the impurity removing quality is guaranteed through the arrangement of turning and stirring tea leaves to remove impurities, the processed tea leaves are cleaner and more sanitary, the labor intensity of workers is reduced through the arrangement of continuously removing impurities and processing the tea leaves, the production efficiency is effectively improved, the electrostatic adsorption impurity removing is matched with the vibration impurity removing arrangement, and the production efficiency is improved. And the impurity removal quality is further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tea impurity removal, in particular to an impurity removal machine for tea processing. Background Art

[0002] Tea refers to the leaves and buds of the tea tree. Tea processing, also known as "tea making", is the process of making various semi-finished or finished teas from fresh tea leaves through various processing procedures. During the tea production process, it is necessary to use a cleaning device to remove impurities. If this process is not done, a large amount of impurities will remain in the tea leaves, which will not only affect the final taste of the tea, but also bring health hazards to the drinker.

[0003] In contrast, a Chinese patent with announcement number CN218108391U discloses an impurity removal device for processing white tea leaves, comprising a box body, a feed hopper is installed in the middle of the top of the box body, vibration components are symmetrically installed on the top of the box body, installation boxes are installed on opposite sides of the two vibration components, and an impurity removal hopper is installed between the two installation boxes.

[0004] However, the above patent can only remove impurities from tea leaves by shaking, and the accumulated tea leaves cannot be effectively stirred, which may lead to the problem of incomplete impurity removal, and the tea leaves cannot be processed by continuous impurity removal, and the efficiency is low. Therefore, a new device needs to be designed. Utility Model Content

[0005] The purpose of the utility model is to provide a tea processing impurity remover to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A tea processing impurity remover comprises a box device and a rotating impurity remover arranged inside the box device for continuously stirring tea leaves and electrostatically absorbing impurities. A vibrating impurity remover is arranged at the bottom of the box device for vibrating the tea leaves to make impurities fall.

[0008] The rotary impurity removal device comprises a top cover, a first motor is arranged on the top cover, an impurity box is arranged on one side of the first motor, an exhaust fan is arranged on the top of the impurity box, a connecting pipe is arranged between the impurity box and the top cover, a rotating disk is installed at the output end of the first motor, four electrostatic adsorption rods are evenly arranged at the bottom of the rotating disk, the electrostatic adsorption rods are hollow structures, and impurity adsorption grooves are evenly opened on the electrostatic adsorption rods;

[0009] The vibration impurity removal device comprises a vibration seat, a vibrator is installed on the vibration seat, a vibration plate is installed on the top of the vibrator, and a plurality of through holes are opened on the vibration plate.

[0010] Furthermore: the box device includes a shell, a feed chute is provided on one side of the upper part of the shell, a discharge chute is opened on one side of the lower part of the shell, a second motor is installed on the discharge chute, a material pusher rod is installed on the output end of the second motor, and a support frame is provided at the bottom of the shell.

[0011] Furthermore: the material removing rod is arranged through the material discharging chute.

[0012] Furthermore: the top of the shell is connected to the top cover by bolts, and the bottom of the shell is connected to the support frame by bolts.

[0013] Furthermore: the rotating disk is connected to the top cover bearing, and a chamber is left between the rotating disk and the top cover.

[0014] Furthermore: the connecting pipe is arranged through the top cover.

[0015] Furthermore: the vibration seat is connected to the support frame by bolts, and the vibration seat is connected to the vibrator by bolts.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The setting of stirring tea leaves to remove impurities ensures the quality of impurity removal, and the processed tea leaves are cleaner and more hygienic;

[0018] 2. Through the setting of continuous impurity removal and tea processing, the labor intensity of workers is reduced and the production efficiency is effectively improved;

[0019] 3. The quality of impurity removal is further improved by combining electrostatic adsorption and vibration impurity removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a tea processing impurity remover according to the utility model;

[0021] Figure 2 This is an axonometric diagram of a box device of a tea processing impurity removal machine described in the utility model;

[0022] Figure 3 It is a structural schematic diagram of a rotary impurity removing device of a tea processing impurity removing machine described in the utility model;

[0023] Figure 4 The utility model is a schematic diagram of the structure of an oscillating impurity removing device of an impurity removing machine for tea processing.

[0024] In the accompanying drawings, 101, housing; 102, feed chute; 103, discharge chute; 104, second motor; 105, material removal rod; 106, support frame; 201, top cover; 202, first motor; 203, impurity box; 204, exhaust fan; 205, connecting pipe; 206, rotating disk; 207, electrostatic adsorption rod; 208, impurity adsorption groove; 301, vibration seat; 302, vibrator; 303, vibration plate; 304, through hole. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 A tea processing impurity remover includes a box device, a rotating impurity remover arranged inside the box device for continuously stirring the tea leaves and electrostatically absorbing impurities, and a vibrating impurity remover arranged at the bottom of the box device for vibrating the tea leaves to make impurities fall.

[0027] In this embodiment: the box device includes a shell 101, a feeding chute 102 is provided on one side of the upper part of the shell 101, a discharging chute 103 is provided on one side of the lower part of the shell 101, a second motor 104 is installed on the discharging chute 103, a material-pickling rod 105 is installed on the output end of the second motor 104, a support frame 106 is provided at the bottom of the shell 101, the material-pickling rod 105 penetrates the discharging chute 103, the top of the shell 101 is bolted to the top cover 201, and the bottom of the shell 101 is bolted to the support frame 106, tea leaves enter the shell 101 through the feeding chute 102, the second motor 104 rotates under the support of the discharging chute 103 to drive the material-pickling rod 105 to rotate, and the material-pickling rod 105 moves the tea leaves that have been cleaned to be discharged through the discharging chute 103;

[0028] In this embodiment, the rotary impurity removal device includes a top cover 201, a first motor 202 is arranged on the top cover 201, an impurity box 203 is arranged on one side of the first motor 202, an exhaust fan 204 is arranged on the top of the impurity box 203, a connecting pipe 205 is arranged between the impurity box 203 and the top cover 201, a rotating disk 206 is installed at the output end of the first motor 202, four electrostatic adsorption rods 207 are evenly arranged at the bottom of the rotating disk 206, the electrostatic adsorption rods 207 are hollow structures, and impurity adsorption grooves 208 are evenly opened on the electrostatic adsorption rods 207, and the rotating disk 206 and the top cover 201 are connected. 01 bearing connection, a chamber is left between the rotating disk 206 and the top cover 201, and the connecting pipe 205 is set through the top cover 201. The top cover 201 supports the first motor 202 to rotate and drive the rotating disk 206 to rotate. The rotating disk 206 drives the electrostatic adsorption rod 207 to rotate and stir the tea leaves and adsorb light impurities such as woven bags and hair in the tea leaves. The light impurities are first sucked into the chamber between the top cover 201 and the rotating disk 206 by the exhaust fan 204 through the impurity adsorption groove 208 on the electrostatic adsorption rod 207, and then uniformly sucked into the impurity box 203 through the connecting pipe 205 that runs through the top cover 201;

[0029] In this embodiment: the vibration impurity removal device includes a vibration seat 301, a vibrator 302 is installed on the vibration seat 301, a vibration plate 303 is installed on the top of the vibrator 302, a plurality of through holes 304 are opened on the vibration plate 303, the vibration seat 301 is bolted to the support frame 106, the vibration seat 301 is bolted to the vibrator 302, the vibrator 302 drives the vibration plate 303 to vibrate under the fixed support of the vibration seat 301 and the support frame 106, the tea leaves on the vibration plate 303 vibrate accordingly, and the heavy impurities such as dust in the tea leaves are screened out through the through holes 304 on the vibration plate 303.

[0030] Working principle: Tea leaves are introduced into the housing 101 through the feeding chute 102, the top cover 201 supports the first motor 202 to rotate and drive the rotating disk 206 to rotate, the rotating disk 206 drives the electrostatic adsorption rod 207 to rotate and stir the tea leaves and adsorb light impurities such as woven bags and hair in the tea leaves, the light impurities are first sucked into the chamber between the top cover 201 and the rotating disk 206 by the exhaust fan 204 through the impurity adsorption groove 208 on the electrostatic adsorption rod 207, and then uniformly passed through the connecting pipe running through the top cover 201 205 is sucked into the impurity box 203. At the same time, the vibrator 302 at the bottom drives the vibration plate 303 to vibrate under the fixed support of the vibration seat 301 and the support frame 106, and the tea leaves on the vibration plate 303 vibrate accordingly. Heavy impurities such as dust in the tea leaves are screened out through the through holes 304 on the vibration plate 303. The second motor 104 rotates with the support of the discharge chute 103 to drive the material shifting rod 105 to rotate. The material shifting rod 105 shifts the tea leaves that have been cleaned and is discharged through the discharge chute 103.

[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tea processing impurity removal machine, comprising a box device, characterized in that: It also includes a rotating impurity removal device disposed inside the box device for continuously stirring the tea leaves and electrostatically absorbing impurities, and a vibrating impurity removal device disposed at the bottom of the box device for vibrating the tea leaves to cause impurities to fall; The rotary impurity removing device comprises a top cover (201), a first motor (202) is arranged on the top of the top cover (201), an impurity box (203) is arranged on one side of the first motor (202), an exhaust fan (204) is arranged on the top of the impurity box (203), a connecting pipe (205) is arranged between the impurity box (203) and the top cover (201), a rotating disk (206) is installed at the output end of the first motor (202), four electrostatic adsorption rods (207) are evenly arranged at the bottom of the rotating disk (206), the electrostatic adsorption rods (207) are hollow structures, and impurity adsorption grooves (208) are evenly opened on the electrostatic adsorption rods (207); The vibration impurity removal device comprises a vibration seat (301), a vibrator (302) is installed on the vibration seat (301), a vibration plate (303) is installed on the top of the vibrator (302), and a plurality of through holes (304) are opened on the vibration plate (303).

2. A tea processing impurity remover according to claim 1, characterized in that: The box device comprises a shell (101), a feeding chute (102) is arranged on one side of the upper part of the shell (101), a discharging chute (103) is opened on one side of the lower part of the shell (101), a second motor (104) is installed on the discharging chute (103), a material moving rod (105) is installed at the output end of the second motor (104), and a supporting frame (106) is arranged at the bottom of the shell (101).

3. A tea processing impurity remover according to claim 2, characterized in that: The material moving rod (105) is arranged to penetrate the material discharging chute (103).

4. The impurity removing machine for tea processing according to claim 2, characterized in that: The top of the shell (101) is connected to the top cover (201) by bolts, and the bottom of the shell (101) is connected to the support frame (106) by bolts.

5. The impurity removing machine for tea processing according to claim 1, characterized in that: The rotating disk (206) is bearing-connected to the top cover (201), and a chamber is left between the rotating disk (206) and the top cover (201).

6. The impurity removing machine for tea processing according to claim 1, characterized in that: The connecting pipe (205) is arranged to penetrate the top cover (201).

7. The impurity removing machine for tea processing according to claim 2, characterized in that: The vibration seat (301) is connected to the support frame (106) by bolts, and the vibration seat (301) is connected to the vibrator (302) by bolts.