Copper bar chain cleaning machine

Abstract

The utility model relates to the technical field of equipment cleaning, in particular to a copper bar chain cleaning machine which comprises a moving trolley, a lifting mechanism, a fixed base, a movable base, a flexible supporting assembly, a self-adaption transverse moving mechanism, a reciprocating type movement mechanism and a cleaning assembly. The two ends of the movable base are installed at the two ends of the fixed base in a hinged mode, the flexible supporting assembly is used for adjusting the inclination angle in a self-adaptive mode, the self-adaptive transverse moving structure is used for horizontally and adaptively moving in the transverse direction, and the reciprocating motion mechanism is used for driving the cleaning assembly to do reciprocating motion. The cleaning assembly cleans the copper bar chain through fixed bristles and a hard scraper, and the copper bar chain cleaning machine has the advantage of being high in self-adaption and can meet the cleaning requirement of most copper bar chain equipment.

Description

Technical Field

[0001] The utility model relates to the technical field of equipment cleaning, and more specifically, to a copper row chain cleaning machine. Background Art

[0002] As the production of the wire cutter proceeds, soot on the lower copper chain is constantly accumulating. When the proportion of soot covering the groove reaches a certain level, slippage may occur when conveying materials, resulting in uneven wire cutting width and affecting the quality of wire cutting. Continuous slippage of the copper chain will cause the chain to overload and shut down. According to the manufacturer's experimental results, when the proportion of soot covering the groove of the lower copper chain reaches 30%, the soot covered in the copper chain reduces the friction generated by the operation of the copper chain, causing the copper chain to slip in the process of conveying materials. The material conveying speed changes, but the cutting speed of the knife roller remains unchanged. Therefore, the width of the cut tobacco is uneven when cutting at the knife gate, affecting the quality of the cut tobacco. The cutting width process indicators of 30 batches of tobacco from January to March are statistically analyzed, with a maximum value of 1.01, a minimum value of 0.81, and an average standard deviation of 0.039%. Due to the continuous slipping of the copper chain, the material in the silo cannot be delivered in time and continues to accumulate in the silo. It is over-compacted under the action of the compaction plate and continuously rubs against the copper chain. The chain load rises rapidly, causing the chain to overload and shut down. If the production standby machine cannot be replaced in time, production will be interrupted, which will have a serious impact on the silk production process. At the same time, small fragments and cigarette dust on the surface, grooves and gaps of the copper chain are not cleaned in time. When the copper chain is running, the material leaks into the interior from the gap of the copper chain, wearing the bottom of the copper chain and the copper connecting shaft. Some small cigarette pieces and cigarette dust are brought to the copper sprocket by the constantly moving copper chain. The irregularly attached materials change the diameter of the copper sprocket, increase the tension of the copper chain, and cause left and right imbalance. Under the action of irregular forces, the chains will be irregularly displaced and elongated relative to each other, causing damage to the copper chain.

[0003] There are currently two types of maintenance for copper bar chains: one is the cleaning of different brands before changing batches; the other is that after each shift, the operator blows and scrapes the dirt on the surface and grooves of the copper bar chain. The cleaning time is long, the labor intensity is high, and there are certain safety hazards. In summary, there is an urgent need for a device that can assist in cleaning copper bar chains, which can replace manual work on the one hand and improve cleaning efficiency on the other. Utility Model Content

[0004] The utility model provides a copper chain cleaning machine to overcome the problems in the prior art described above that during the maintenance of the copper chain, when the operator performs blowing and scraping operations, the cleaning time is too long, the labor intensity is too high, and there are certain safety hazards.

[0005] The utility model aims to solve the above technical problems at least to a certain extent.

[0006] In order to solve the above technical problems, the technical solution of the utility model is as follows:

[0007] A copper bar chain cleaning machine comprises a cleaning component, a reciprocating motion mechanism, a flexible support component, a lifting mechanism and a movable base, one side of the movable base is mounted on the driving end of the lifting mechanism, the other side of the movable base is mounted on the flexible support component, the reciprocating motion mechanism is mounted on the movable base, the cleaning component is mounted on the reciprocating motion mechanism, and the movable base changes its horizontality through the flexible support component.

[0008] Furthermore, the copper chain cleaning machine also includes an adaptive transverse movement mechanism, a fixed base and a mobile trolley, the adaptive transverse movement mechanism is installed on the flexible support assembly, the fixed base is installed on the top of the lifting mechanism, the lifting mechanism is installed on the mobile trolley, the fixed base is installed on the flexible support assembly, and the movable base is connected to the fixed base through the flexible support assembly.

[0009] Furthermore, the flexible support assembly includes a column, a support spring, a support wheel and a rotating shaft, the lower end of the column passes through the fixed base and the top plate of the lifting mechanism in sequence, the support spring is sleeved on the column and supported on the fixed base, the support wheel is installed on the top of the column and abuts against one end of the movable base, one end of the support spring abuts against the wheel frame of the support wheel, and the movable base rotates around the rotating shaft.

[0010] Furthermore, the adaptive transverse movement structure includes a transverse movement track, a transverse movement guide rod, an adaptive spring and a transverse movement slider, the adaptive spring is sleeved on the transverse movement guide rod, the transverse movement guide rod is installed on a fixed base, the bottom end of the reciprocating motion mechanism is connected to the adaptive spring, and the transverse movement slider moves along the transverse movement track.

[0011] Furthermore, the reciprocating motion mechanism includes a motion bracket, a slide plate, a longitudinal track, a rack, a driving motor and a longitudinal slider. The motion bracket constitutes the bottom end of the reciprocating motion mechanism. The longitudinal track and the rack are arranged in parallel at the upper end of the motion bracket. The longitudinal slider moves along the longitudinal track. The motion bracket is installed on the transverse track through the transverse slider. The bottom end of the motion bracket is installed with a slide plate. A sliding hole is arranged at the center of the slide plate, and the adaptive spring is fixed to the sliding hole.

[0012] Furthermore, the cleaning assembly is installed on the longitudinal movement track through a longitudinal movement slider, the driving motor is installed in the cleaning assembly, and the driving motor is meshed with the rack.

[0013] Furthermore, the cleaning component comprises a cleaning chamber, a plurality of high-pressure air holes, a plurality of fixed bristles and a plurality of hard scrapers, wherein the high-pressure air holes are arranged in the cleaning chamber, and the fixed bristles and the hard scrapers (14) are both arranged at the edge of the cleaning chamber.

[0014] Furthermore, a boss structure is provided in the cleaning chamber, and the boss structure has a plurality of inclined surfaces inclined outwards.

[0015] Furthermore, the high-pressure air holes are arranged on the inclined surface, and the air outlet direction of the high-pressure air holes is set to be inclined outward from the center.

[0016] Furthermore, the cleaning chamber is provided with fixed bristles and a hard scraper, the upper end of the hard scraper is a tooth-like structure, and the fixed bristles are arranged in rows.

[0017] Compared with the prior art, the beneficial effects of the technical solution of the utility model are:

[0018] The adaptive transverse movement mechanism, reciprocating motion mechanism and cleaning components can clean the copper busbars in different positions and spaces with the greatest degree of freedom through the lifting function and adaptive angle adjustment function, and have strong adaptability.

[0019] The angle adjustment between the fixed base and the movable base relies on the flexible support assembly to achieve stable support. Since the spring is used as the main support structure, stepless adjustment can be achieved with high flexibility.

[0020] In addition to reciprocating motion, the cleaning component can also adaptively move laterally to meet the needs of copper bus chain cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of a copper chain cleaning machine described in the utility model;

[0022] Figure 2 It is a schematic diagram of the overall structure of a copper bar chain cleaning machine described in this embodiment;

[0023] Figure 3 It is a partial schematic diagram of a copper chain cleaning machine described in the utility model;

[0024] Figure 4 It is a partial schematic diagram from another perspective of a copper chain cleaning machine described in the utility model;

[0025] In the figure: 1. Cleaning component; 2. Reciprocating motion mechanism; 3. Adaptive transverse movement mechanism; 4. Flexible support component; 5. Movable base; 6. Fixed base; 7. Lifting mechanism; 8. Moving trolley; 11. Cleaning chamber; 12. High-pressure air hole; 13. Fixed bristles; 14. Hard scraper; 15. Boss structure; 21. Motion bracket; 22. Slide plate; 23. Longitudinal movement track; 24. Rack; 25. Driving motor; 26. Longitudinal movement slider; 31. Transverse movement track; 32. Transverse movement guide rod; 33. Adaptive spring; 34. Transverse movement slider; 41. Column; 42. Support spring; 43. Support wheel; 44. Rotating shaft. DETAILED DESCRIPTION

[0026] The drawings are for illustrative purposes only and should not be construed as limiting the present patent;

[0027] In order to better illustrate the present embodiment, some parts in the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product;

[0028] It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0029] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0030] Example 1

[0031] A copper chain cleaning machine, such as Figure 1 As shown, it includes a cleaning component 1, a reciprocating motion mechanism 2, a flexible support component 4, a lifting mechanism 7 and a movable base 5, one side of the movable base 5 is installed on the driving end of the lifting mechanism 7, and the other side of the movable base 5 is installed on the flexible support component 4, the reciprocating motion mechanism 2 is installed on the movable base 5, the cleaning component 1 is installed on the reciprocating motion mechanism 2, and the movable base 5 changes its horizontality through the flexible support component 4.

[0032] During the specific implementation process, the copper chain cleaning machine is installed on a mobile trolley and moved to the area below the copper chain. The mobile trolley is placed according to the orientation of the copper chain, and then the lifting mechanism 7 is controlled to rise and fall to an appropriate height. As the rise progresses, the movable base 5 tilts with the copper chain, and the flexible support component 4 plays a supporting role at this time. Then, the lateral displacement difference between the copper chain and the cleaning position is observed, and the reciprocating motion mechanism 2 is manually pushed to slightly adjust the overall offset to the place that needs to be cleaned. After the entire cleaning component 1 is moved into place, the entire copper chain surface is cleaned through reciprocating motion. The lifting mechanism 7 adopts a mast-type lifting mechanism or a scissors-type lifting structure.

[0033] Under the joint action of the reciprocating motion mechanism 2 and the cleaning component 1, the copper chain cleaning machine has the function of adaptive angle adjustment, and can clean the copper chain in different position spaces with the greatest degree of freedom.

[0034] The flexible support assembly 4 serves as the main support structure, achieving stable support and high flexibility.

[0035] Example 2

[0036] This embodiment further discloses the following contents based on the embodiment 1:

[0037] In the specific implementation process, Figure 2 As shown, the copper chain cleaning machine also includes an adaptive transverse movement mechanism 3, a fixed base 6 and a mobile trolley 8, the adaptive transverse movement mechanism 3 is installed on the flexible support assembly 4, the fixed base 6 is installed on the top of the lifting mechanism 7, the lifting mechanism 7 is installed on the mobile trolley 8, the fixed base 6 is installed on the flexible support assembly 4, the movable base 5 is connected to the fixed base 6 through the flexible support assembly 4, and the lifting mechanism 7 adopts the form of a hydraulic cylinder in this embodiment.

[0038] The two ends of the fixed base 6 are hingedly connected to the two ends of the movable base 5. The movable base 5 can swing around the fixed base 6 to cope with different angles. The front and rear ends of the hinge position of the fixed base 6 are provided with a pair of flexible support components 4. The flexible support components 4 are placed under the front and rear ends of the movable base 5. In this embodiment, a total of 4 flexible support components 4 are provided, which are placed in groups of two at the front and rear ends of the two hinge positions.

[0039] Example 3

[0040] This embodiment further discloses the following contents based on Embodiments 1 and 2:

[0041] like Figure 3 and Figure 4 As shown, the flexible support component 4 includes a column 41, a support spring 42, a support wheel 43 and a rotating shaft 44. The lower end of the column 41 passes through the fixed base 6 and the top plate of the lifting mechanism 7 in sequence. The support spring 42 is sleeved on the column 41 and supported on the fixed base 6. The support wheel 43 is installed on the top of the column 41 and abuts against one end of the movable base 5. One end of the support spring 42 abuts against the wheel frame of the support wheel 43. The movable base 5 rotates around the rotating shaft 44. The flexible support component 4 is symmetrically arranged on the front and rear sides of the hinge.

[0042] The adaptive transverse movement structure 3 includes a transverse movement track 31, a transverse movement guide rod 32, an adaptive spring 33 and a transverse movement slider 34. The adaptive spring 33 is sleeved on the transverse movement guide rod 32. The transverse movement guide rod 32 is installed on a fixed base 6. The bottom end of the reciprocating motion mechanism 2 is connected to the adaptive spring 33. The transverse movement slider 34 moves along the transverse movement track 31.

[0043] The reciprocating motion mechanism 2 includes a motion bracket 21, a slide plate 22, a longitudinal movement track 23, a rack 24, a driving motor 25 and a longitudinal movement slider 26. The motion bracket 21 constitutes the bottom end of the reciprocating motion mechanism 2. The longitudinal movement track 23 and the rack 24 are arranged in parallel at the upper end of the motion bracket 21. The longitudinal movement slider 26 moves along the longitudinal movement track 23. The motion bracket 21 is installed on the transverse movement track 31 through the transverse movement slider 34. The bottom end of the motion bracket 21 is equipped with a slide plate 22. The center of the slide plate 22 is provided with a sliding hole. The adaptive spring 33 is fixed with the sliding hole. The bottom end of the motion bracket 21 is equipped with a slide plate 22. The center of the slide plate 22 is provided with a sliding hole. The sliding hole is slidably matched with the transverse movement guide rod. The adaptive spring is fixed with the sliding hole. The driving motor 25 drives the gear to cooperate with the rack 24. The rack 24 is in the same direction as the longitudinal movement track 23, so that the driving motor 25 drives the cleaning bin to reciprocate along the linear track.

[0044] The cleaning component 1 includes a cleaning chamber 11, a plurality of high-pressure air holes 12, a plurality of fixed bristles 13 and a plurality of hard scrapers 14. The high-pressure air holes 12 are arranged in the cleaning chamber 11. The cleaning chamber is divided into a left half and a right half. The left half is equipped with fixed bristles, and the right half is equipped with hard scrapers. The fixed bristles 13 and the hard scrapers 14 are both arranged at the edge of the cleaning chamber side 11, and the upper end of the hard scraper 14 is provided with a toothed structure.

[0045] The cleaning assembly 1 is installed on the longitudinal movement track 23 via a longitudinal movement slider 26 . The driving motor 25 is installed on the cleaning assembly 1 . The driving motor 25 is meshed with the rack 24 .

[0046] A boss structure 15 is disposed in the cleaning chamber 11 , and the boss structure 15 has a plurality of inclined surfaces inclined outwards.

[0047] The high-pressure air holes 12 are arranged on the inclined surface, and the gas outlet direction of the high-pressure air holes 12 is set to be inclined outward from the center.

[0048] The cleaning chamber 11 is provided with fixed bristles 13 and a hard scraper 14 . The upper end of the hard scraper 14 is provided with a tooth structure. The fixed bristles 13 are arranged in rows.

[0049] The same or similar reference numerals correspond to the same or similar components;

[0050] The terms used in the drawings to describe positional relationships are only used for illustrative purposes and should not be construed as limiting this patent;

[0051] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present utility model.

Claims

1. A copper chain cleaning machine, characterized in that: The invention comprises a cleaning component (1), a reciprocating motion mechanism (2), a flexible support component (4), a lifting mechanism (7) and a movable base (5), wherein one side of the movable base (5) is mounted on the driving end of the lifting mechanism (7), and the other side of the movable base (5) is mounted on the flexible support component (4); the reciprocating motion mechanism (2) is mounted on the movable base (5); the cleaning component (1) is mounted on the reciprocating motion mechanism (2); and the movable base (5) changes its horizontality through the flexible support component (4).

2. A copper bar chain cleaning machine according to claim 1, characterized in that: The copper chain cleaning machine also includes an adaptive transverse movement mechanism (3), a fixed base (6) and a movable trolley (8), wherein the adaptive transverse movement mechanism (3) is mounted on the flexible support assembly (4), the fixed base (6) is mounted on the top of the lifting mechanism (7), the lifting mechanism (7) is mounted on the movable trolley (8), the fixed base (6) is mounted on the flexible support assembly (4), and the movable base (5) is connected to the fixed base (6) via the flexible support assembly (4).

3. A copper bar chain cleaning machine according to claim 2, characterized in that: The flexible support assembly (4) comprises a column (41), a support spring (42), a support wheel (43) and a rotating shaft (44); the lower end of the column (41) passes through the fixed base (6) and the top plate of the lifting mechanism (7) in sequence; the support spring (42) is sleeved on the column (41) and supported on the fixed base (6); the support wheel (43) is installed on the top of the column (41) and abuts against one end of the movable base (5); one end of the support spring (42) abuts against the wheel frame of the support wheel (43); and the movable base (5) rotates around the rotating shaft (44).

4. A copper bar chain cleaning machine according to claim 3, characterized in that: The adaptive transverse movement mechanism (3) comprises a transverse movement track (31), a transverse movement guide rod (32), an adaptive spring (33) and a transverse movement slider (34); the adaptive spring (33) is sleeved on the transverse movement guide rod (32); the transverse movement guide rod (32) is mounted on a fixed base (6); the bottom end of the reciprocating motion mechanism (2) is connected to the adaptive spring (33); and the transverse movement slider (34) moves along the transverse movement track (31).

5. A copper bar chain cleaning machine according to claim 4, characterized in that: The reciprocating motion mechanism (2) comprises a motion bracket (21), a slide plate (22), a longitudinal track (23), a rack (24), a driving motor (25) and a longitudinal slider (26); the motion bracket (21) constitutes the bottom end of the reciprocating motion mechanism (2); the longitudinal track (23) and the rack (24) are arranged in parallel at the upper end of the motion bracket (21); the longitudinal slider (26) moves along the longitudinal track (23); the motion bracket (21) is installed on the transverse track (31) through the transverse slider (34); the bottom end of the motion bracket (21) is installed with a slide plate (22); a slide hole is arranged at the center of the slide plate (22); and the adaptive spring (33) is fixed to the slide hole.

6. A copper bar chain cleaning machine according to claim 5, characterized in that: The cleaning component (1) is mounted on the longitudinal movement track (23) via a longitudinal movement slider (26); the drive motor (25) is mounted in the cleaning component (1); and the drive motor (25) is meshed with the rack (24).

7. A copper bar chain cleaning machine according to claim 6, characterized in that: The cleaning component (1) comprises a cleaning chamber (11), a plurality of high-pressure air holes (12), a plurality of fixed bristles (13) and a plurality of hard scrapers (14); the high-pressure air holes (12) are arranged in the cleaning chamber (11); and the fixed bristles (13) and the hard scrapers (14) are both arranged at the edges of the cleaning chamber (11).

8. A copper bar chain cleaning machine according to claim 7, characterized in that: A boss structure (15) is arranged in the cleaning chamber (11), and the boss structure (15) has a plurality of inclined surfaces inclined outwards.

9. A copper bar chain cleaning machine according to claim 8, characterized in that: The high-pressure air holes (12) are arranged on the inclined surface, and the air outlet direction of the high-pressure air holes (12) is set to be inclined outward from the center.

10. A copper bar chain cleaning machine according to claim 8, characterized in that: The cleaning chamber (11) is provided with fixed bristles (13) and a hard scraper (14), the upper end of the hard scraper (14) is a tooth-shaped structure, and the fixed bristles (13) are arranged in rows.

Images