Clamping device convenient to position and used for gear machining

By introducing an annular support frame, rotating mechanism and clamping mechanism into the gear clamping device, combined with the design of worm gear and wedge sleeve, the problems of poor positioning error and adaptability in the prior art are solved, and high precision and variety of styles are achieved Stable fixation and efficient machining of gears.

CN222133706UInactive Publication Date: 2024-12-10LUZHOU HAONENG DRIVETECH CO LTD
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Patent Information

Application Number
CN202420831578.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing gear clamping device is prone to positioning errors due to wear and looseness after long-term use, and is single in functionality, making it difficult to adapt to the processing of gears of different specifications, affecting processing efficiency and accuracy.

Method used

A clamping device including an annular support frame, a rotating mechanism and a clamping mechanism is designed to drive the worm gear and worm system and the wedge sleeve through the rotating mechanism to achieve high-precision fixation of the gear, and adapt to the removable base claw design. Gears of different sizes and styles.

Benefits of technology

High-precision gear fixation is achieved, which avoids the accumulation of positioning errors, improves machining efficiency and accuracy, adapts to the processing needs of gears of different specifications, and extends the service life of the clamping device.

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Abstract

The utility model discloses a gear machining clamping device convenient to position, and relates to the technical field of gear machining, the gear machining clamping device comprises an annular support frame and a disc body, and the top of the disc body is provided with a clamping mechanism used for clamping a gear. Through the clamping mechanism, the gear is placed on the dustproof cover, the wrench is screwed to drive the four-corner cylindrical head screw and the worm to rotate, the worm drives the worm gear to rotate when the worm rotates, the threaded rod moves up and down in the worm gear when the worm gear rotates, and the connecting groove moves upwards and the connecting block matched with the connecting groove slides backwards when the wedge center sleeve moves upwards. Axial movement of the sliding block piston is converted into radial movement of the sliding block, the sliding block slides in the sliding groove in the disc body to achieve clamping of the base claw, the gear is fixed to the base claw, through the clamping and loosening process of the base claw, the purpose that gears of different sizes are fixed is achieved, the machining precision is high, manual clamping is achieved, and the machining efficiency is improved. And the effect of accumulation of positioning errors caused by abrasion and looseness of the clamp after long-time use is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a clamping device for gear processing which is convenient for positioning. Background Art

[0002] Gears refer to mechanical components with gears on the wheel rim that continuously mesh to transmit motion and power. Gears are often used as transmission accessories, so strict requirements are placed on the accuracy of gears. The rough gear blanks need to be finely ground. When the gears are ground, they need to be fixed and then ground. However, most gear clamping devices on the market are too simple in fixing the gears. After long-term use, wear and looseness may lead to the accumulation of positioning errors, affecting the overall quality of gear processing. At the same time, most gear clamping devices have a single functionality and can only clamp gears of the same style. They have poor adaptability to gears of different specifications, resulting in low processing efficiency and increased time consumption.

[0003] Based on this, a clamping device for gear processing that is easy to position is now provided, which can eliminate the disadvantages of the existing devices. Utility Model Content

[0004] The utility model aims to provide a clamping device for gear processing which is easy to position, so as to solve the problems in the background art that a carton may bulge during the clamping process and a rubber hose needs to be replaced at any time.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A clamping device for gear processing that is easy to position includes an annular support frame and a disk body. A connecting plate is arranged inside the annular support frame through a rotating mechanism, and the top of the connecting plate is fixedly connected to the disk body. A rotating mechanism for rotating the disk body is arranged inside the annular support frame, and a clamping mechanism for clamping the gear is arranged on the top of the disk body.

[0007] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0008] In an optional scheme: the rotating mechanism includes a groove, an annular connecting sleeve, a roller, a driving motor, a first gear, a second gear and a connecting rod, the inside of the annular support frame is provided with a groove, the inner wall of the groove is slidably connected to the annular connecting sleeve, one side of the annular connecting sleeve is provided with multiple groups of rollers, the inside of the annular support frame is fixedly connected to the driving motor, the top of the driving motor is fixedly connected to the first gear, the surface of the first gear is meshingly connected to the second gear, the bottom of the connecting rod is fixedly connected to the second gear, and the top of the connecting rod is fixedly connected to the connecting plate.

[0009] In an optional scheme: the clamping mechanism includes a slide groove, a slider, a connecting block, a limit groove, a limit block, a base claw, a threaded hole and a screw. Multiple groups of slide grooves are opened inside the disk body. The inner wall of the slide groove is slidably connected to the slider, one side of the slider is fixedly connected to the connecting block, the top of the slider is opened with a limit groove, the inner wall of the limit groove is slidably connected to the limit block, the top of the limit block is fixedly connected with the base claw, the top of the base claw is opened with a threaded hole, the inner wall of the threaded hole is threadedly connected to the screw, and one end of the screw cooperates with the slider.

[0010] In an optional solution, the inner wall size of the limiting groove matches the outer wall size of the limiting block.

[0011] In an optional solution: one end of the base claw is convex.

[0012] In an optional solution: a wedge-shaped sleeve is provided on one side of the connecting block, a connecting groove is provided on the surface of the wedge-shaped sleeve, the interior of the connecting groove is oblique, the connecting groove cooperates with the connecting block, and a threaded rod is fixedly connected to the bottom of the wedge-shaped sleeve.

[0013] In an optional solution: a worm wheel is threadedly connected to the surface of the threaded rod, a worm is meshingly connected to the surface of the worm wheel, one end of the worm is rotatably connected to a disk body and the other end is fixedly connected to a four-corner cylindrical head screw.

[0014] In an optional solution: a dust cover is provided on the top of the tray body.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] The utility model uses a clamping mechanism to insert a base claw into a limiting groove through a limiting block, and twists a screw, so that the screw penetrates a threaded hole and is threadedly connected to a slider, so that the base claw can be fixed on the slider. When processing the gear, it is placed on a dust cover, and a wrench is twisted to drive the four-corner cylindrical head screw to rotate the worm, and the rotation of the worm drives the worm wheel to rotate. When the worm wheel rotates, the threaded rod moves up and down inside it, and when the wedge core sleeve moves upward, the connecting groove also moves upward, and the connecting block matched with it slides backward, converting the axial movement of the slider piston into the radial movement of the slider, so that the slider slides in the sliding groove on the disc body to clamp the base claw, so that the gear is fixed thereon. Through the process of clamping and loosening the base claw, gears of different sizes can be fixed, so that the processing accuracy is high, and manual clamping can avoid the wear and loosening of the fixture after long-term use, which leads to the accumulation of positioning errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] Figure 2 It is a schematic diagram of the rotating mechanism structure of the utility model.

[0019] Figure 3 The utility model is a schematic diagram of the matching structure of the worm wheel and the worm.

[0020] Figure 4 This is a schematic diagram of the matching structure of the connection block and the connection groove of the utility model

[0021] Figure 5 This is a schematic diagram of the clamping mechanism structure of the utility model

[0022] Figure 6 It is a schematic diagram of the matching structure of the disk body and the dust cover of the utility model.

[0023] Notes on the figure markings: 1. annular support frame; 2. rotating mechanism; 201. groove; 202. annular connecting sleeve; 203. roller; 204. driving motor; 205. first gear; 206. second gear; 207. connecting rod; 3. connecting plate; 4. disk body; 5. clamping mechanism; 501. slide groove; 502. slider; 503. connecting block; 504. limiting groove; 505. limiting block; 506. base claw; 507. threaded hole; 508. screw; 6. wedge core sleeve; 7. connecting groove; 8. threaded rod; 9. worm wheel; 10. worm; 11. four-corner cylindrical head screw; 12. dust cover. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0025] In one embodiment, Figure 1-Figure 6 As shown, a clamping device for gear processing that is easy to position includes an annular support frame 1 and a disk body 4. A connecting plate 3 is provided inside the annular support frame 1 through a rotating mechanism 2. The top of the connecting plate 3 is fixedly connected to the disk body 4. A rotating mechanism 2 for rotating the disk body 4 is provided inside the annular support frame 1, so that the disk body 4 can be rotated, thereby facilitating the processing of the clamped gear. A clamping mechanism 5 for clamping the gear is provided on the top of the disk body 4, so that it can clamp gears of different sizes and styles.

[0026] In one embodiment, Figure 2As shown, the rotating mechanism 2 includes a groove 201, an annular connecting sleeve 202, a roller 203, a driving motor 204, a first gear 205, a second gear 206 and a connecting rod 207. The inner part of the annular support frame 1 is provided with a groove 201, and the inner wall of the groove 201 is slidably connected with the annular connecting sleeve 202. One side of the annular connecting sleeve 202 is provided with multiple groups of rollers 203, which can reduce the friction between the annular connecting sleeve 202 and the annular support frame 1, so that the connecting plate 3 can be better rotated in the groove 201 through the annular connecting sleeve 202. The inside of the annular support frame 1 is fixedly connected to a driving motor 204, and the top of the driving motor 204 is fixedly connected to a first gear 205. Starting the driving motor 204 can drive the first gear 205 to rotate, and the surface of the first gear 205 is meshingly connected to the second gear 206. The bottom of the connecting rod 207 is fixedly connected to the second gear 206, and the top is fixedly connected to the connecting plate 3. When the first gear 205 rotates, it can drive the second gear 206 to rotate, and the second gear 206 can drive the connecting plate 3 to rotate through the connecting rod 207.

[0027] In one embodiment, Figure 5 As shown, the clamping mechanism 5 includes a slide groove 501, a slider 502, a connecting block 503, a limiting groove 504, a limiting block 505, a base claw 506, a threaded hole 507 and a screw 508. The inside of the disk body 4 is provided with a plurality of slide grooves 501, and the inner wall of the slide groove 501 is slidably connected with the slider 502 so that the slider 502 can be inserted into the slide groove 501. One side of the slider 502 is fixedly connected with the connecting block 503. The top of the slider 502 is provided with a limiting groove 504, and the inner wall of the limiting groove 504 is slidably connected with the slider 502. A limit block 505 is dynamically connected, and a base claw 506 is fixedly connected to the top of the limit block 505, so that the base claw 506 can be inserted into the limit groove 504 through the limit block 505. A threaded hole 507 is provided on the top of the base claw 506, and a screw 508 is threadedly connected to the inner wall of the threaded hole 507. One end of the screw 508 cooperates with the slider 502. When the screw 508 is turned, the screw 508 passes through the threaded hole 507 and is threadedly connected to the slider 502, so that the base claw 506 can be fixed on the slider 502.

[0028] In one embodiment, Figure 5 As shown, the inner wall size of the limit groove 504 is consistent with the outer wall size of the limit block 505. When the limit block 505 slides inside the limit groove 504, the limit groove 504 can limit the sliding of the limit block 505 to prevent the limit block 505 from shaking inside the limit groove 504.

[0029] In one embodiment, Figure 2 As shown, one end of the base jaw 506 is convex, which can better clamp the gear.

[0030] In one embodiment, Figure 4As shown, a wedge-shaped sleeve 6 is provided on one side of the connecting block 503, and a connecting groove 7 is provided on the surface of the wedge-shaped sleeve 6. The interior of the connecting groove 7 is oblique, and the connecting groove 7 cooperates with the connecting block 503. A threaded rod 8 is fixedly connected to the bottom of the wedge-shaped sleeve 6. When the wedge-shaped sleeve 6 moves upward, the connecting groove 7 also moves upward, and the connecting block 503 matched with it will slide backward, converting the axial movement of the piston of the slider 502 into the radial movement of the slider 502, so that the slider 502 slides in the slide groove 501 on the disk body 4 to realize the clamping of the base claw 506.

[0031] In one embodiment, Figure 3 As shown, the surface of the threaded rod 8 is threadedly connected with a worm wheel 9. When the worm wheel 9 rotates, the threaded rod 8 moves up and down inside it. The surface of the worm wheel 9 is meshingly connected with a worm 10. When the worm 10 rotates, it can drive the worm wheel 9 to rotate. When the worm wheel 9 rotates, one end of the worm 10 is rotatably connected to the disk body 4 and the other end is fixedly connected to a four-corner cylindrical head screw 11. The four-corner cylindrical head screw 11 is driven by turning the wrench to rotate the worm 10.

[0032] In one embodiment, Figure 6 As shown, a dust cover 12 is provided on the top of the disc body 4 to prevent machining debris from entering the inside of the disc body 4 .

[0033] Working principle: The above embodiment discloses a clamping device for gear processing that is easy to position. When in use, the base jaw 506 is inserted into the limit groove 504 through the limit block 505, and the screw 508 is turned. The screw 508 passes through the threaded hole 507 and is threadedly connected with the slider 502, so that the base jaw 506 can be fixed on the slider 502. When processing the gear, the gear is placed on the dust cover 12, and the wrench is turned to drive the four-cornered cylindrical head screw 11 to rotate the worm 10. When the worm 10 rotates, it drives the worm wheel 9 to rotate. When the worm wheel 9 rotates, the threaded rod 8 moves up and down inside it. When the wedge core sleeve 6 moves upward, the connecting groove 7 also moves upward, and the connecting block 503 matched with it will slide backward, converting the axial movement of the piston of the slider 502 into the radial movement of the slider 502, so that the slider 502 slides in the slide groove 501 on the disk body 4 to achieve the clamping of the base jaw 506. The gear is fixed on it, and through the process of clamping and loosening the base jaws 506, gears of different sizes can be fixed, so that the processing accuracy is high, and manual clamping can avoid wear and loosening of the fixture after long-term use, resulting in accumulation of positioning errors and affecting the overall quality of gear processing. The driving motor 204 is started to drive the first gear 205 to rotate. When the first gear 205 rotates, it can drive the second gear 206 to rotate. The second gear 206 can drive the connecting plate 3 to rotate through the connecting rod 207, and the disk body 4 can be driven to rotate through the connecting plate 3, so as to facilitate the processing of the clamped gear. At the same time, when it is necessary to clamp gears of different styles, the screws 508 are unscrewed so that the base jaws 506 can be disassembled for replacement. By replacing base jaws 506 of different styles, it can better clamp gears of different styles, making the clamping of the device more stable.

[0034] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A gear processing clamping device that is easy to position, comprising an annular support frame (1) and a disc body (4), wherein a connecting plate (3) is arranged inside the annular support frame (1) through a rotating mechanism (2), and the top of the connecting plate (3) is fixedly connected to the disc body (4), Features: A rotating mechanism (2) for rotating the disc body (4) is provided inside the annular support frame (1), and a clamping mechanism (5) for clamping a gear is provided on the top of the disc body (4).

2. The gear processing clamping device for easy positioning according to claim 1, Features: The rotating mechanism (2) comprises a groove (201), an annular connecting sleeve (202), a roller (203), a driving motor (204), a first gear (205), a second gear (206) and a connecting rod (207); the groove (201) is provided inside the annular support frame (1); the inner wall of the groove (201) is slidably connected to the annular connecting sleeve (202); one side of the annular connecting sleeve (202) is provided with a plurality of groups of rollers (203); the inside of the annular support frame (1) is fixedly connected to the driving motor (204); the top of the driving motor (204) is fixedly connected to the first gear (205); the surface of the first gear (205) is meshingly connected to the second gear (206); the bottom of the connecting rod (207) is fixedly connected to the second gear (206); and the top is fixedly connected to the connecting plate (3).

3. The gear processing clamping device for facilitating positioning according to claim 1, Features: The clamping mechanism (5) comprises a slide groove (501), a slider (502), a connecting block (503), a limiting groove (504), a limiting block (505), a base claw (506), a threaded hole (507) and a screw (508); a plurality of slide grooves (501) are provided inside the disk body (4); the inner wall of the slide groove (501) is slidably connected to the slider (502); one side of the slider (502) is fixedly connected to the connecting block (503). A limiting groove (504) is provided at the top of the slider (502), the inner wall of the limiting groove (504) is slidably connected to a limiting block (505), the top of the limiting block (505) is fixedly connected to a base claw (506), a threaded hole (507) is provided at the top of the base claw (506), the inner wall of the threaded hole (507) is threadedly connected to a screw (508), and one end of the screw (508) is matched with the slider (502).

4. The gear processing clamping device for facilitating positioning according to claim 3, Features: The inner wall size of the limiting groove (504) matches the outer wall size of the limiting block (505).

5. The gear processing clamping device for facilitating positioning according to claim 3, Features: One end of the base claw (506) is convex.

6. The gear processing clamping device for facilitating positioning according to claim 3, Features: A wedge-shaped sleeve (6) is provided on one side of the connecting block (503), a connecting groove (7) is provided on the surface of the wedge-shaped sleeve (6), the interior of the connecting groove (7) is oblique, the connecting groove (7) matches the connecting block (503), and a threaded rod (8) is fixedly connected to the bottom of the wedge-shaped sleeve (6).

7. The gear processing clamping device for facilitating positioning according to claim 6, Features: The surface of the threaded rod (8) is threadedly connected to a worm wheel (9), and the surface of the worm wheel (9) is meshingly connected to a worm (10), one end of the worm (10) is rotatably connected to the disc body (4) and the other end is fixedly connected to a four-cornered cylindrical head screw (11).

8. The gear processing clamping device for facilitating positioning according to claim 1, Features: A dust cover (12) is provided on the top of the disk body (4).