Energy-saving crest welder

By introducing suction pipes, filter components and centrifugal fans into the wave solder, the problem of inconvenient movement of the wave solder and unfiltered solder particles is solved, achieving higher convenience and safety, and protecting the flue gas by purifying the smoke Operator health.

CN222133731UActive Publication Date: 2024-12-10SHENZHEN FUSEN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420032432.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-08
Publication Date
2024-12-10
Estimated Expiration
2034-01-08

AI Technical Summary

Technical Problem

The existing wave soldering machine for computer motherboard processing is inconvenient to move and the solder particles entrained in the welding flue gas are not effectively filtered, resulting in damage to the health of the operator.

Method used

An energy-saving wave soldering machine including a suction pipe, a filter assembly and a centrifugal fan is designed to extract flue gas through the suction pipe, the filter plate intercepts solder particles, and the filter plate is cleaned through the impeller and scraper to avoid clogging. The discharged flue gas is purified through the liquid storage box.

Benefits of technology

It improves the movement convenience and safety of the wave soldering machine, ensures that the solder particles are effectively filtered and collected, purifies the exhausted flue gas, and protects the health of the operators.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222133731U_ABST
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Abstract

The utility model relates to the technical field of crest welders, and discloses an energy-saving crest welder which comprises a crest welder body, the left side of the top of the crest welder body is fixedly connected with an air suction pipe, the air suction pipe is communicated with the interior of the crest welder body, and a filtering assembly is arranged at the end, away from the crest welder body, of the air suction pipe. A centrifugal fan is started for pressurization, smoke in a crest welder body is extracted through an air suction pipe, soldering tin particles carried in smoke are intercepted and filtered through a filter plate, and an impeller is driven to rotate through entering smoke airflow; and the connected rotating rod drives the scraping plate to rotate to clean the filtering plate, the situation that the filtering plate is blocked to affect air circulation is avoided, the drawing box is arranged so that the scraped soldering tin particles can be conveniently collected, and centralized treatment can be conveniently conducted.
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Description

Technical Field

[0001] The utility model relates to the technical field of wave soldering machines, in particular to an energy-saving wave soldering machine. Background Art

[0002] Wave soldering machine is to make molten solder (lead-tin alloy) spray into solder wave crest as required by design through electric pump or electromagnetic pump, or by injecting nitrogen into solder pool, so that printed circuit board with components pre-installed can pass through solder wave crest, and realize mechanical and electrical connection between component soldering end or pin and printed circuit board pad. When using wave soldering machine to solder computer motherboard or other plates, it can effectively ensure the soldering effect. At present, there are still some shortcomings in the existing wave soldering machine for computer motherboard processing. First of all, the existing computer motherboard processing The wave soldering machine is not convenient to move. When the wave soldering machine needs to be moved due to work needs or changes in the processing flow, it needs multiple people to carry it, and the operation is cumbersome, which reduces the convenience of using the wave soldering machine for computer motherboard processing. Secondly, during the operation of the existing wave soldering machine for computer motherboard processing, the welding fume generated is mostly directly discharged. Since the welding fume contains solder particles, it is easy to be absorbed by the operator when it is directly discharged, thereby damaging the operator's health, thereby reducing the safety of using the wave soldering machine for computer motherboard processing.

[0003] Prior art publication number: CN212191612U, provides a technical solution: a wave soldering machine for computer motherboard processing, including a wave soldering machine body and an exhaust port, a base is fixedly installed at the bottom of the wave soldering machine body, and a roller is fixedly installed at the bottom of the base, and a support seat is horizontally penetrated at the vertical end of the base. In the utility model, when the wave soldering machine body is operating normally, the support seat cooperates with the spring to support the wave soldering machine as a whole, and the spring can also perform shock-absorbing support for the wave soldering machine body through its own elastic potential energy. When the device needs to move, the hydraulic cylinder is controlled to work, the hydraulic cylinder pushes the support seat upward, the spring is deformed, and the roller at the bottom of the base abuts the ground. At this time, the overall movement of the wave soldering machine can be achieved through the roller, and after moving to the specified position, the hydraulic cylinder pulls back the support seat to reset it, thereby ensuring the overall stability of the wave soldering machine while improving its convenience of movement.

[0004] but:

[0005] The wave soldering machine will produce smoke when working, and the welding smoke will contain solder particles, which need to be filtered before discharge. However, during the filtering process, after the filter device has been used for a long time, a large number of small tin particles will remain on the filter net, causing the filter holes to be blocked, the exhaust fan's air suction becomes smaller, and the welding smoke will overflow through the gap between the welding machine and the welding door. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] Aiming at the deficiencies of the prior art, the utility model provides an energy-saving wave soldering machine.

[0008] (II) Technical solution

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving wave soldering machine, comprising a wave soldering machine body, a suction pipe is fixedly connected to the left side of the top of the wave soldering machine body, and the suction pipe is communicated with the interior of the wave soldering machine body, a filter assembly is arranged at one end of the suction pipe away from the wave soldering machine body, and the filter assembly comprises a shell, the shell is fixedly connected to the left side of the top of the wave soldering machine body, the right side of the shell is fixedly connected to and communicated with the suction pipe, a filter plate is fixedly connected to the inner wall of the shell near the right side, and the right side of the filter plate is rotatably connected to the inner wall of the shell through a bearing. A rotating rod is connected, and an impeller is fixedly sleeved on the outer wall of the rotating rod. A scraper is fixedly connected to the outer wall of the rotating rod near the filter plate, and the scraper contacts the surface of the filter plate. The inner wall of the shell is fixedly connected to a centrifugal fan at a position on the left side of the filter plate through a support plate. The centrifugal fan is started to pressurize and extract the smoke inside the wave soldering machine body through the suction pipe, and the solder particles carried in the smoke are intercepted and filtered through the filter plate. The impeller is driven to rotate by the incoming smoke airflow, and the scraper is driven to rotate by the connected rotating rod to clean the filter plate to prevent the filter plate from being blocked and affecting air circulation.

[0010] Preferably, the filter assembly also includes a draw box, which is slidably connected to the inner wall of the shell below the scraper and extends to the outside of the shell. The draw box is provided to facilitate the collection of scraped solder particles for centralized processing.

[0011] Preferably, a pull ring is fixedly connected to one end of the draw box outside the shell.

[0012] Preferably, the filter assembly also includes a liquid storage box, which is fixedly connected to the left side of the bottom inner wall of the shell, and is fixedly connected to the air outlet of the centrifugal fan through an air outlet pipe. The top of the liquid storage box is fixedly connected with an exhaust pipe, and the exhaust pipe is connected to the interior of the liquid storage box. By arranging the air outlet pipe to connect the liquid storage box, the filtered smoke is guided through the air outlet pipe to be injected into the purified liquid inside the liquid storage box and immersed in it, and then discharged through the exhaust pipe, so as to facilitate the purification of harmful substances in the exhausted smoke.

[0013] Preferably, the position where the air outlet pipe is connected to the liquid storage box is at the top of the liquid storage box.

[0014] Preferably, a transparent plate is fixedly mounted on the left side of the outer wall of the liquid storage box.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides an energy-saving wave soldering machine, which has the following beneficial effects:

[0017] 1. This energy-saving wave soldering machine starts a centrifugal fan to pressurize and extract the smoke inside the wave soldering machine body through an air intake pipe, intercepts and filters the solder particles carried in the smoke through a filter plate, and drives the impeller to rotate through the incoming smoke flow, and drives the scraper to rotate through the connected rotating rod to clean the filter plate to avoid clogging of the filter plate and affecting air circulation. A suction box is set to facilitate the collection of scraped solder particles for centralized processing.

[0018] 2. This energy-saving wave soldering machine is connected to a liquid storage box by arranging an air outlet pipe. The filtered smoke is guided through the air outlet pipe to be injected into the purified liquid inside the liquid storage box and immersed in it, and then discharged through the exhaust pipe, so as to facilitate the purification of harmful substances in the discharged smoke. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is the front view of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the filter assembly of the utility model;

[0022] Figure 3 It is a cross-sectional view of the filter assembly of the utility model.

[0023] In the figure: 1. wave soldering machine body; 2. air intake pipe; 3. filter assembly; 31. shell; 33. filter plate; 34. rotating rod; 35. impeller; 36. scraper; 37. extraction box; 38. centrifugal fan; 381. air outlet pipe; 39. liquid storage box; 391. exhaust pipe. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Example 1

[0026] like Figure 1-3As shown, the utility model provides an energy-saving wave soldering machine, including a wave soldering machine body 1, a suction pipe 2 is fixedly connected to the left side of the top of the wave soldering machine body 1, and the suction pipe 2 is communicated with the inside of the wave soldering machine body 1, and a filter assembly 3 is arranged at one end of the suction pipe 2 away from the wave soldering machine body 1, and the filter assembly 3 includes a shell 31, the shell 31 is fixedly connected to the left side of the top of the wave soldering machine body 1, and the right side of the shell 31 is fixedly connected to and communicated with the suction pipe 2, and a filter plate 33 is fixedly connected to the inner wall of the shell 31 near the right side, and a rotating rod 34 is rotatably connected to the right side of the filter plate 33 through a bearing, and an impeller 35 is fixedly sleeved on the outer wall of the rotating rod 34, and a scraper 36 is fixedly connected to the outer wall of the rotating rod 34 near the filter plate 33, and the scraper 36 contacts the surface of the filter plate 33, and the inner wall of the shell 31 is fixedly connected to the filter plate 33. A centrifugal fan 38 is fixedly connected to the left side of the filter plate 33 through a support plate. The centrifugal fan 38 is started to pressurize and extract the smoke inside the wave soldering machine body 1 through the suction pipe 2, and the solder particles carried in the smoke are intercepted and filtered by the filter plate 33. The impeller 35 is driven to rotate by the incoming smoke flow, and the scraper 36 is driven to rotate by the connected rotating rod 34 to clean the filter plate 33 to avoid clogging of the filter plate 33 and affecting air circulation. The filter assembly 3 also includes a draw box 37, which is slidably connected to the inner wall of the shell 31 at a position below the scraper 36, and the draw box 37 extends to the outside of the shell 31. The draw box 37 is provided to facilitate the collection of scraped solder particles for centralized processing. A pull ring is fixedly connected to one end of the draw box 37 outside the shell 31.

[0027] In this embodiment, the centrifugal fan 38 is started to pressurize the smoke inside the wave soldering machine body 1 through the suction pipe 2, and the solder particles carried in the smoke are intercepted and filtered by the filter plate 33. The impeller 35 is driven to rotate by the incoming smoke flow, and the scraper 36 is driven to rotate by the connected rotating rod 34 to clean the filter plate 33 to avoid clogging of the filter plate 33 and affecting air circulation. The extraction box 37 is provided to facilitate the collection of the scraped solder particles for centralized processing.

[0028] Example 2

[0029] like Figure 1-3As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the filter assembly 3 also includes a liquid storage box 39, the liquid storage box 39 is fixedly connected to the left position at the bottom of the inner wall of the shell 31, the liquid storage box 39 is fixedly connected to the air outlet of the centrifugal fan 38 through the air outlet pipe 381, the top of the liquid storage box 39 is fixedly connected with an exhaust pipe 391, and the exhaust pipe 391 is connected to the interior of the liquid storage box 39, and the air outlet pipe 381 is provided to connect the liquid storage box 39, so that the filtered smoke is guided by the air outlet pipe 381 to be injected into the purified liquid inside the liquid storage box 39 and immersed in it, and then discharged through the exhaust pipe 391, so as to facilitate the purification of harmful substances in the discharged smoke, the position where the air outlet pipe 381 is connected to the liquid storage box 39 is at the top of the liquid storage box 39, and a transparent plate is fixedly installed on the left side of the outer wall of the liquid storage box 39.

[0030] In this embodiment, by setting an air outlet pipe 381 to connect to the liquid storage box 39, the filtered smoke is guided through the air outlet pipe 381 to be injected into the purified liquid inside the liquid storage box 39 and immersed, and then discharged through the exhaust pipe 391, so as to facilitate the purification of harmful substances in the discharged smoke.

[0031] The following is a detailed description of the working principle of this energy-saving wave soldering machine.

[0032] like Figure 1-3 As shown, when in use, the centrifugal fan 38 is started to pressurize and extract the flue gas inside the wave soldering machine body 1 through the suction pipe 2, and the solder particles carried in the flue gas are intercepted and filtered through the filter plate 33, and the impeller 35 is driven to rotate by the incoming flue gas flow, and the scraper 36 is driven to rotate by the connected rotating rod 34 to clean the filter plate 33 to avoid clogging of the filter plate 33 and affecting air circulation. The extraction box 37 is provided to facilitate the collection of the scraped solder particles for centralized processing, and the air outlet pipe 381 is provided to connect the liquid storage box 39, so that the filtered flue gas is guided through the air outlet pipe 381 to be injected into the purification liquid inside the liquid storage box 39 and immersed in it, and then discharged through the exhaust pipe 391, so as to facilitate the purification of harmful substances in the discharged flue gas.

Claims

1. An energy-saving wave soldering machine, comprising a wave soldering machine body (1), characterized in that: The left side of the top of the wave soldering machine body (1) is fixedly connected with an air intake pipe (2), and the air intake pipe (2) is communicated with the inside of the wave soldering machine body (1); the end of the air intake pipe (2) away from the wave soldering machine body (1) is provided with a filter assembly (3); the filter assembly (3) comprises a shell (31); the shell (31) is fixedly connected to the left side of the top of the wave soldering machine body (1); the right side of the shell (31) is fixedly connected to and communicated with the air intake pipe (2); the inner wall of the shell (31) A filter plate (33) is fixedly connected at a position close to the right side, and a rotating rod (34) is rotatably connected to the right side of the filter plate (33) via a bearing. An impeller (35) is fixedly sleeved on the outer wall of the rotating rod (34). A scraper (36) is fixedly connected to the outer wall of the rotating rod (34) at a position close to the filter plate (33), and the scraper (36) is in contact with the surface of the filter plate (33). A centrifugal fan (38) is fixedly connected to the inner wall of the housing (31) at a position on the left side of the filter plate (33) via a support plate.

2. The energy-saving wave soldering machine according to claim 1, characterized in that: The filter assembly (3) further comprises a draw box (37), wherein the draw box (37) is slidably connected to the inner wall of the shell (31) at a position below the scraper (36), and the draw box (37) extends to the outside of the shell (31).

3. An energy-saving wave soldering machine according to claim 2, characterized in that: One end of the draw box (37) outside the housing (31) is fixedly connected to a pull ring.

4. The energy-saving wave soldering machine according to claim 1, characterized in that: The filter assembly (3) further comprises a liquid storage box (39), the liquid storage box (39) being fixedly connected to the left side of the bottom of the inner wall of the housing (31), the liquid storage box (39) being fixedly connected to the air outlet of the centrifugal fan (38) via an air outlet pipe (381), an exhaust pipe (391) being fixedly connected to the top of the liquid storage box (39), and the exhaust pipe (391) being communicated with the interior of the liquid storage box (39).

5. The energy-saving wave soldering machine according to claim 4, characterized in that: The position where the air outlet pipe (381) is connected to the liquid storage box (39) is located at the top of the liquid storage box (39).

6. The energy-saving wave soldering machine according to claim 4, characterized in that: A transparent plate is fixedly mounted on the left side of the outer wall of the liquid storage box (39).