Clamp switching and quick-inserting mechanism

By designing a fast plug support and locking mechanism, the fast switching and detection of fixtures are achieved, which solves the problems of high labor intensity and low efficiency during fixture switching, and improves production efficiency and customer satisfaction.

CN222133940UActive Publication Date: 2024-12-10QINGDAO WULING SPECIAL PURPOSE VEHICLE CO LTD
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Patent Information

Application Number
CN202420804760.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-10
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

During the automobile production process, when multiple models are produced in a co-line manner, the fixture switching method has problems such as high labor intensity, large area, low utilization rate and high switching time cost, resulting in low production efficiency and inability to meet customer needs.

Method used

A fast plug mechanism for switching fixtures is designed, using fast plug support, locking hook pin, spring, reference pin and standard joint structures. Through the coordination of the movable shaft and spring, the fixtures can be quickly disassembled and replaced, and through the sensor Detect the installation location and simplify operation.

Benefits of technology

It realizes rapid replacement of fixtures, reduces replacement costs, improves production efficiency, and meets customer usage needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of clamps, and discloses a clamp switching quick-insertion mechanism which comprises a rack, a locking mechanism is arranged on the outer surface of the rack and comprises a quick-insertion support, an inner cavity of the quick-insertion support is rotationally connected with a locking hook pin through a movable shaft, one side of the locking hook pin is fixedly connected with a spring, and the other side of the locking hook pin is fixedly connected with a clamping mechanism. According to the quick-change clamp disclosed by the utility model, by arranging the quick-insertion support, the locking hook pin, the spring, the first quick-insertion reference pin, the cover plate, the second quick-insertion reference pin, the first clamp standard joint, the second clamp standard joint and the pin hole, the upper clamp and the lower clamp can be conveniently and quickly replaced; by arranging the inductor, the mounting positions of the upper clamp and the lower clamp can be detected, and by arranging the structure, the clamps can be conveniently replaced, so that the replacement cost is reduced, the production efficiency is effectively improved, and meanwhile, the use requirements of customers can be met.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamps, in particular to a clamp switching quick-insertion mechanism. Background Art

[0002] In the automobile production process, when multiple models are produced on the same line, it is often necessary to switch welding fixtures of different models to achieve this. There are two main ways to switch fixtures: full set switching and partial switching. When switching a full set of fixtures, the labor intensity of employees is high, and a site is required to store the switched welding fixtures. The factory occupies a large area and has a low utilization rate. When switching partial fixtures, it is necessary to manually disassemble the fastening bolts. After repeated disassembly, the fixture wears quickly, and the time cost required for switching is high, which reduces production efficiency. Therefore, there is a defect of inconvenience in replacing the fixture, which cannot meet the customer's usage needs.

[0003] Therefore, those skilled in the art provide a clamp switching quick-insertion mechanism to solve the problems raised in the above background technology. Utility Model Content

[0004] In order to improve the problem of inconvenience in replacing a clamp, the utility model provides a clamp switching quick-insertion mechanism.

[0005] The utility model provides a fixture switching quick-insertion mechanism, which adopts the following technical solutions:

[0006] The cam is an angular channel that is fixedly connected to the locking cam of the locking cam, and a second cam is connected to the locking cam of the locking cam by a spring, and a first cam is connected to the locking cam of the locking cam by a spring.

[0007] By adopting the above technical solution, when it is necessary to switch the upper clamp and the lower clamp, the staff unplugs the first quick-plug reference pin and the second quick-plug reference pin in turn, thereby releasing the first limit of the first clamp standard joint and the second clamp standard joint, then, the staff presses the locking hook pin, so that the locking hook pin rotates around the movable axis to squeeze the spring, so that the locking hook pin moves away from the first clamp standard joint and the second clamp standard joint, thereby releasing the second limit of the first clamp standard joint and the second clamp standard joint, then, the staff takes the upper clamp and the lower clamp in turn, so that the upper clamp and the lower clamp drive the first clamp standard joint and the second clamp standard joint to move out of the inner cavity of the quick-plug support, and at the same time, the staff releases the locking hook pin, and at the same time, the spring, under the reaction force, pushes the locking hook pin to rotate in the opposite direction to restore to the initial state, thereby realizing the disassembly of the upper clamp and the lower clamp;

[0008] Then, the staff takes the replaced upper clamp and lower clamp, so that the upper clamp and the lower clamp drive the first clamp standard joint and the second clamp standard joint to be inserted into the inner cavity of the corresponding quick-insert support in turn. While the first clamp standard joint and the second clamp standard joint are inserted into the inner cavity of the corresponding quick-insert support, the first clamp standard joint and the second clamp standard joint push the locking hook pin to rotate obliquely upward to move the extrusion spring. When the first clamp standard joint and the second clamp standard joint are inserted into the specified position, the spring pushes the locking hook pin to rotate in the opposite direction under the reaction force and fits tightly with the connection between the first clamp standard joint and the second clamp standard joint, thereby realizing the rapid clamping of the first clamp standard joint and the second clamp standard joint, and realizing the first limit of the first clamp standard joint and the second clamp standard joint. Then, the staff inserts the first quick-insert reference pin and the second quick-insert reference pin in turn, so that the first quick-insert reference pin and the second quick-insert reference pin are inserted into the inner cavity of the pin hole, thereby realizing the second limit of the first clamp standard joint and the second clamp standard joint, thereby completing the rapid switching of the clamps.

[0009] Optionally, there are two sets of locking mechanisms, and the two sets of locking mechanisms are respectively located at the top and the right side of the front of the frame.

[0010] Optionally, the upper clamp is located on the right side of the top of the frame, the lower clamp is located below the upper clamp, and both the upper clamp and the lower clamp are clamped with the quick-insert support.

[0011] Optionally, the first clamp standard joint is fixedly connected to the left side of the upper clamp, and the second clamp standard joint is fixedly connected to the bottom of the lower clamp.

[0012] Optionally, the sensor is located on the right side of the front right quick-insertion support, and the sensor is fixedly connected to the connection between the bracket and the front right quick-insertion support.

[0013] Optionally, the number of the pin holes is four, and the pin holes are respectively arranged on both sides of the first clamp standard joint and the second clamp standard joint.

[0014] Optionally, the quick-insert support is fixedly connected to a frame, and a cylinder is fixedly connected to the left side of the frame.

[0015] By adopting the above technical solution and the arrangement of the cylinder, the frame can be driven conveniently.

[0016] Optionally, a mounting bracket is fixedly connected to the back of the rack, and the mounting bracket is L-shaped.

[0017] By adopting the above technical solution and setting up the mounting frame, it is possible to facilitate the installation and positioning of the device.

[0018] In summary, the utility model has the following beneficial effects:

[0019] 1. The utility model can facilitate the rapid replacement of the upper clamp and the lower clamp by arranging a quick-insert support, a locking hook pin, a spring, a first quick-insert reference pin, a cover plate, a second quick-insert reference pin, a first clamp standard joint, a second clamp standard joint and a pin hole. By arranging a sensor, the installation positions of the upper clamp and the lower clamp can be detected. By arranging the above structure, the clamp can be easily replaced, thereby reducing the replacement cost, effectively improving the production efficiency, and at the same time, it can meet the usage needs of customers.

[0020] 2. The utility model can conveniently drive the frame by arranging the cylinder, and the arrangement of the mounting frame can facilitate the installation and positioning of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model.

[0022] Figure 2 It is the front view of the frame structure of the utility model.

[0023] Figure 3 It is a side view of the frame structure of the utility model.

[0024] Figure 4 This is the front view of the standard joint structure of the first clamp of the utility model.

[0025] Figure 5 It is a structural stereogram of the locking mechanism of the utility model.

[0026] Figure 6 It is a three-dimensional diagram of the connection between the locking hook pin and the spring structure of the utility model.

[0027] Figure 7 It is a three-dimensional diagram of the structure of the quick-insert support of the utility model.

[0028] Description of reference numerals:

[0029] 1. Frame; 2. Locking mechanism; 201. Quick-insert support; 202. Locking hook pin; 203. Spring; 204. First quick-insert reference pin; 205. Cover plate; 206. Second quick-insert reference pin; 3. Upper clamp; 4. Lower clamp; 5. First clamp standard joint; 6. Second clamp standard joint; 7. Pin hole; 8. Sensor; 9. Cylinder; 10. Mounting frame. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-7 This application is described in further detail.

[0031] Please refer to Figure 1-7 A clamp switching quick-insertion mechanism comprises a frame 1, the frame 1 comprises a positioning frame and a rotating frame, the positioning frame and the rotating frame are rotatably connected by a movable shaft, the coordinated use of the cylinder 9, the positioning frame and the rotating frame can realize the normal clamping and use of the upper clamp 3 and the lower clamp 4, the outer surface of the frame 1 is provided with a locking mechanism 2, the locking mechanism 2 comprises a quick-insertion support 201, the inner cavity of the quick-insertion support 201 is rotatably connected with a locking hook pin 202 through a movable shaft, one side of the locking hook pin 202 is provided with an inclined surface for use with a first clamp standard joint 5 and a second clamp standard joint 6, which can facilitate the first clamp standard joint 5 and the second clamp standard joint 6 to push the locking hook pin 202 to rotate obliquely upward, one side of the locking hook pin 202 is fixedly connected with a spring 203, and one end of the spring 203 away from the locking hook pin 202 is connected to the quick-insertion The connection of the support 201 is fixedly connected, a first quick-insert reference pin 204 is inserted on one side of the quick-insert support 201, a cover plate 205 is fixedly installed on the other side of the quick-insert support 201 by screws, and a second quick-insert reference pin 206 is inserted in the inner cavity of the cover plate 205. The outer surface of the frame 1 is provided with an upper clamp 3 and a lower clamp 4, and one side of the upper clamp 3 and the lower clamp 4 are fixedly connected with a first clamp standard joint 5 and a second clamp standard joint 6. One end of the first clamp standard joint 5 and the second clamp standard joint 6 respectively extends to the inner cavity of the quick-insert support 201 and is clamped with the connection of the locking hook pin 202. The outer surfaces of the first clamp standard joint 5 and the second clamp standard joint 6 are provided with pin holes 7 for use with the first quick-insert reference pin 204 and the second quick-insert reference pin 206, and the outer surface of the frame 1 is provided with a sensor 8.

[0032] In this embodiment: The utility model can facilitate the rapid replacement of the upper clamp 3 and the lower clamp 4 by setting a quick-insert support 201, a locking hook pin 202, a spring 203, a first quick-insert reference pin 204, a cover plate 205, a second quick-insert reference pin 206, a first clamp standard joint 5, a second clamp standard joint 6 and a pin hole 7. By setting a sensor 8, the installation position of the upper clamp 3 and the lower clamp 4 can be detected. By setting the above structure, the clamp can be easily replaced, thereby reducing the replacement cost, effectively improving the production efficiency, and at the same time, it can meet the customer's usage needs.

[0033] There are two groups of locking mechanisms 2, and the two groups of locking mechanisms 2 are respectively located at the top and the right side of the front of the frame 1, the upper clamp 3 is located at the right side of the top of the frame 1, the lower clamp 4 is located below the upper clamp 3, and the upper clamp 3 and the lower clamp 4 are both clamped with the quick-insert support 201, the first clamp standard joint 5 is fixedly connected to the left side of the upper clamp 3, the second clamp standard joint 6 is fixedly connected to the bottom of the lower clamp 4, the sensor 8 is located on the right side of the quick-insert support 201 on the right side of the front, and the sensor 8 is fixedly connected to the connection between the quick-insert support 201 on the right side of the front through the bracket, the number of pin holes 7 is four, and the pin holes 7 are respectively arranged on both sides of the first clamp standard joint 5 and the second clamp standard joint 6, the quick-insert support 201 is fixedly connected to the frame 1, the left side of the frame 1 is fixedly connected with a cylinder 9, the top of the cylinder 9 is rotatably connected to the connection of the rotating frame through a movable shaft, the right side of the cylinder 9 is fixedly connected to the connection of the positioning frame, and the back of the frame 1 is fixedly connected with a mounting frame 10, and the mounting frame 10 is L-shaped.

[0034] The implementation principle of the utility model is as follows: when the upper clamp 3 and the lower clamp 4 need to be switched and replaced, the staff unplugs the first quick-insert reference pin 204 and the second quick-insert reference pin 206 in sequence, thereby releasing the first limit of the first clamp standard joint 5 and the second clamp standard joint 6, and then presses the locking hook pin 202, so that the locking hook pin 202 rotates around the movable axis as the center of the circle to squeeze the spring 203, so that the locking hook pin 202 is away from the first clamp standard joint 5 and the second clamp standard joint The head 6 is pressed, thereby releasing the second limit of the first clamp standard joint 5 and the second clamp standard joint 6. Then, the staff takes the upper clamp 3 and the lower clamp 4 in turn, so that the upper clamp 3 and the lower clamp 4 drive the first clamp standard joint 5 and the second clamp standard joint 6 to move out of the inner cavity of the quick-insert support 201. At the same time, the staff releases the locking hook pin 202. At the same time, the spring 203 pushes the locking hook pin 202 to rotate in the opposite direction to restore to the initial state under the reaction force, thereby realizing the disassembly of the upper clamp 3 and the lower clamp 4.

[0035] Next, the staff member takes the replaced upper clamp 3 and lower clamp 4, so that the upper clamp 3 and the lower clamp 4 drive the first clamp standard joint 5 and the second clamp standard joint 6 to be inserted into the inner cavity of the corresponding quick-insertion support 201 in turn. When the first clamp standard joint 5 and the second clamp standard joint 6 are inserted into the inner cavity of the corresponding quick-insertion support 201, the first clamp standard joint 5 and the second clamp standard joint 6 push the locking hook pin 202 to rotate upward obliquely to squeeze the spring 203. When the first clamp standard joint 5 and the second clamp standard joint 6 are inserted into the specified position, the spring 203 pushes the locking hook pin 202 to rotate in the opposite direction under the reaction force to fit tightly with the connection between the first clamp standard joint 5 and the second clamp standard joint 6, thereby achieving the first clamp standard joint 5 and the second clamp standard joint. 6 is quickly connected to realize the first limit of the first clamp standard joint 5 and the second clamp standard joint 6. Then, the staff inserts the first quick-insert reference pin 204 and the second quick-insert reference pin 206 in sequence, so that the first quick-insert reference pin 204 and the second quick-insert reference pin 206 are inserted into the inner cavity of the pin hole 7, thereby realizing the second limit of the first clamp standard joint 5 and the second clamp standard joint 6, thereby completing the rapid switching of the clamp. At the same time, the setting of the sensor 8 can detect the installation position of the clamp, and then transmit the detection signal to the external industrial computer, so that the staff can check whether the clamp switching installation is in place. The device is simple to operate and convenient for rapid switching and use, thereby reducing the replacement cost, effectively improving the production efficiency, and at the same time, it can meet the customer's usage needs.

[0036] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A fixture switching quick-insertion mechanism, comprising a frame (1), characterized in that: The outer surface of the frame (1) is provided with a locking mechanism (2), the locking mechanism (2) comprising a quick-insert support (201), the inner cavity of the quick-insert support (201) being rotatably connected to a locking hook pin (202) via a movable shaft, one side of the locking hook pin (202) being fixedly connected to a spring (203), one end of the spring (203) away from the locking hook pin (202) being fixedly connected to a connection point of the quick-insert support (201), one side of the quick-insert support (201) being plugged with a first quick-insert reference pin (204), the other side of the quick-insert support (201) being fixedly mounted with a cover plate (205) via screws, the inner cavity of the cover plate (205) being plugged with a second quick-insert reference pin (204). 6), the outer surface of the frame (1) is provided with an upper clamp (3) and a lower clamp (4), one side of the upper clamp (3) and the lower clamp (4) are fixedly connected with a first clamp standard joint (5) and a second clamp standard joint (6), one end of the first clamp standard joint (5) and the second clamp standard joint (6) respectively extend to the inner cavity of the quick-insert support (201) and are clamped with the connection of the locking hook pin (202), the outer surface of the first clamp standard joint (5) and the second clamp standard joint (6) are provided with a pin hole (7) for use with a first quick-insert reference pin (204) and a second quick-insert reference pin (206), and the outer surface of the frame (1) is provided with a sensor (8).

2. A clamp switching quick-insertion mechanism according to claim 1, characterized in that: The locking mechanisms (2) are in two groups, and the two groups of locking mechanisms (2) are respectively located at the top and the right side of the front of the frame (1).

3. The clamp switching quick-insertion mechanism according to claim 1, characterized in that: The upper clamp (3) is located on the right side of the top of the frame (1), and the lower clamp (4) is located below the upper clamp (3), and both the upper clamp (3) and the lower clamp (4) are clamped with the quick-insert support (201).

4. The clamp switching quick-insertion mechanism according to claim 1, characterized in that: The first clamp standard joint (5) is fixedly connected to the left side of the upper clamp (3), and the second clamp standard joint (6) is fixedly connected to the bottom of the lower clamp (4).

5. The fixture switching quick-insertion mechanism according to claim 1, characterized in that: The sensor (8) is located on the right side of the front right quick-insertion support (201), and the sensor (8) is fixedly connected to the connection between the bracket and the front right quick-insertion support (201).

6. The fixture switching quick-insertion mechanism according to claim 1, characterized in that: The number of the pin holes (7) is four, and the pin holes (7) are respectively arranged on both sides of the first clamp standard joint (5) and the second clamp standard joint (6).

7. The fixture switching quick-insertion mechanism according to claim 1, characterized in that: The quick-insert support (201) is fixedly connected to the frame (1), and a cylinder (9) is fixedly connected to the left side of the frame (1).

8. The fixture switching quick-insertion mechanism according to claim 1, characterized in that: A mounting frame (10) is fixedly connected to the back of the frame (1), and the mounting frame (10) is L-shaped.