Pushing clamp for machining and manufacturing generator end cover
By using slide rods, telescopic springs and buffer mechanisms in the pushing fixture, the problems of clamping and adjustment difficulties and impact force in the end cover processing of the generator are solved, and higher processing accuracy and safety are achieved.
Patent Information
- Application Number
- CN202420223069.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-30
AI Technical Summary
During the processing process, the generator end cover is difficult to clamp and adjust due to irregular shape and large size, which is easy to loosen, which reduces processing accuracy, and may cause wear of the clamp and fall off the cover, affecting the processing effect and equipment safety.
A pushing fixture including a slide rod, a telescopic spring, a transverse plate and a buffer mechanism is designed. The slide rod and a telescopic spring are used for clamping and resetting. The buffer mechanism reduces impact force when contacting the cover and avoids damage to the fixture and cover. .
It improves the clamping stability of the clamp to irregularly shaped end caps, avoids fixture wear and cover drop, reduces processing difficulty and cost, and enhances processing accuracy and safety.
Smart Images

Figure CN222134173U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamps, in particular to a pushing clamp for machining and manufacturing a generator end cover. Background Art
[0002] During the motor manufacturing process, the motor end cover needs to be machined. First, the bearing chamber positioning core is installed on the side of the workbench, and the end cover bearing chamber is placed on the bearing chamber positioning core. Then, the pressure plate is pre-tightened to the end cover through the clamping nut. A level is placed on the bottom foot plane of the end cover, and the angle of the end cover is adjusted to ensure that the level reading is in the middle position. Finally, the clamping nut is tightened with a wrench, and the bottom foot plane of the end cover is started to be planed and milled. Before processing, it needs to be clamped with a fixture. The generator end cover is an irregular shape, and the processing amount is relatively large. Therefore, the clamping adjustment is performed during the subsequent clamping. However, it is not easy to adjust the clamping position when the end cover is clamped, which makes it difficult to adjust the clamping position. End covers of the same shape are prone to loosening when clamped, which increases the difficulty of subsequent end cover processing. After the clamp and the end cover are clamped, the wear is likely to increase as the processing progresses, resulting in loose clamping, causing the end cover to rotate on the clamp, reducing the accuracy of end cover processing, making it difficult to install some end covers, resulting in insufficient contact when the subsequent end cover is clamped, and the contact surface of the end cover is damaged by the pressure generated during processing. At the same time, there is a possibility that the clamped generator cover may fall off and fall into the machine tool to damage the equipment. At the same time, when the clamp is installed on the equipment, pushing the cover will generate impact force, which will affect the shape of the cover or cause damage to the clamp head over time. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a pushing fixture for processing and manufacturing a generator end cover.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pushing clamp for processing and manufacturing a generator end cover, comprising a base, an upper end face of the base is fixedly connected to a mounting tube, a clamping arm is slidably connected to the upper surface of the mounting tube at a circumference evenly distributed, a booster plate is rotatably connected to the side edges evenly distributed around the mounting tube, a positioning plate is fixedly connected to the sides of the base, a sliding rod is slidably connected to the positioning plate, a telescopic spring is fixedly connected to the bottom end area of the sliding rod, a cross plate is fixedly connected to the top end of the sliding rod, a square pad is fixedly connected to the lower end face of the base, a buffer mechanism is fixedly connected to the surface of the square pad, anti-collision pads are fixedly connected to the four corners of the base, and telescopic rods are fixedly connected to the four corners of the bottom surface of the base.
[0005] As a further improvement of the above scheme, the buffer mechanism includes a positioning block, the positioning block is rotatably connected to a first rotating rod, the first rotating rod is fixedly connected to a first rotating arm at one end away from the positioning block, the first rotating arm is rotatably connected to a second rotating arm at one end, the second rotating arm is fixedly connected to a second rotating rod at one end, the second rotating rod is fixedly connected to a support platform, a telescopic arm is fixedly connected to the center of the connection between the first rotating rod and the second rotating rod, a limiting ring is fixedly connected to the telescopic arm, a reset spring is fixedly connected to the telescopic arm, and the telescopic arm is sleeved on a hollow tube.
[0006] As a further improvement of the above solution, annular protrusions are provided at both ends of the hollow tube, and the annular protrusions are fixedly connected to the other end of the reset spring.
[0007] As a further improvement of the above scheme, the telescopic arms are symmetrically arranged at both ends of the hollow tube, the telescopic arms can slide freely in the hollow tube, and the connections between the telescopic arms and the first rotating arm and the second rotating arm are sleeved by hollow thin-walled circular rings.
[0008] As a further improvement of the above scheme, the slide rod can slide vertically on the positioning plate, and a protrusion is provided on the bottom surface of the lower end of the slide rod for supporting the bottom of the telescopic spring, and the top end of the telescopic spring is fixedly connected to the lower end surface of the positioning plate.
[0009] As a further improvement of the above solution, the clamping arm can slide in the slide groove, a roller is provided at the top of the protruding part of the upper end, and a plurality of serrated grooves are provided on the inner wall in the vertical direction.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] 1. This kind of pushing clamp for processing and manufacturing the generator end cover is provided with a slide bar, a telescopic spring and a cross plate. When the clamp pushes the motor cover, the cross plate can be squeezed and compressed backward, which will not affect the clamping of the machine cover. After clamping the machine cover, the cross plate will be reset to its original position under the action of the telescopic spring, which will not affect the clamping of the machine cover. At the same time, it can be reset after clamping to avoid the possibility of the machine cover falling into the machine tool, which has strong practicality.
[0012] 2. This type of pushing clamp for processing and manufacturing the generator end cover has a buffer mechanism. When the clamp pushes the machine cover, it will not contact the machine cover in the traditional direct extrusion method, but will mitigate the contact by reducing the impact force after contacting the machine cover. On the one hand, it can reduce damage to the clamp, and on the other hand, it also reduces damage to the machine cover, avoiding frequent replacement of the clamp and increasing processing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the upper left front view of the utility model;
[0014] Figure 2 This is the bottom front view of the utility model;
[0015] Figure 3 This is the front view of the buffer mechanism of the utility model;
[0016] Figure 4 It is a front view of the utility model.
[0017] Description of main symbols:
[0018] 1. Base; 2. Mounting tube; 3. Clamping arm; 4. Boosting plate; 5. Positioning plate; 6. Sliding rod; 7. Telescopic spring; 8. Horizontal plate; 9. Buffer mechanism; 901. Positioning block; 902. First rotating rod; 903. First rotating arm; 904. Second rotating arm; 905. Second rotating rod; 906. Support platform; 907. Hollow tube; 908. Telescopic arm; 909. Reset spring; 910. Limiting ring; 10. Anti-collision pad; 11. Square pad; 12. Telescopic rod. DETAILED DESCRIPTION
[0019] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment. Example
[0020] Please combine Figure 1-4 , a pushing fixture for processing and manufacturing a generator end cover of the present embodiment is characterized in that it comprises a base 1, the upper end surface of the base 1 is fixedly connected with a mounting tube 2, the upper surface of the mounting tube 2 is slidably connected with a clamping arm 3 evenly distributed around the circumference, the side edges of the mounting tube 2 are evenly distributed and rotatably connected with a booster plate 4, the sides of the base 1 are fixedly connected with a positioning plate 5, a sliding rod 6 is slidably connected on the positioning plate 5, the bottom end area of the sliding rod 6 is fixedly connected with a telescopic spring 7, the top of the sliding rod 6 is fixedly connected with a cross plate 8, the lower end surface of the base 1 is fixedly connected with a square pad 11, the surface of the square pad 11 is fixedly connected with a buffer mechanism 9, the four corners of the base 1 are fixedly connected with anti-collision pads 10, and the four corners of the bottom surface of the base 1 are fixedly connected with telescopic rods 12.
[0021] A first rotating rod 902 is rotatably connected to the positioning block 901, and one end of the first rotating rod 902 away from the positioning block 901 is fixedly connected to a first rotating arm 903, one end of the first rotating arm 903 is rotatably connected to a second rotating arm 904, one end of the second rotating arm 904 is fixedly connected to a second rotating rod 905, and the second rotating rod 905 is fixedly connected to a support platform 906, and a telescopic arm 908 is fixedly connected to the center of the connection between the first rotating rod 902 and the second rotating rod 905, a limiting ring 910 is fixedly connected to the telescopic arm 908, a reset spring 909 is fixedly connected to the telescopic arm 908, and the telescopic arm 908 is sleeved on a hollow tube 907.
[0022] Circular protrusions are provided at both ends of the hollow tube 907, and the other end of the return spring 909 is fixedly connected to the circular protrusions.
[0023] The telescopic arms 908 are symmetrically arranged at both ends of the hollow tube 907 . The telescopic arms 908 can slide freely in the hollow tube 907 . The connection between the telescopic arms 908 and the first rotating arm 903 and the second rotating arm 904 is sleeved by a hollow thin-walled circular ring.
[0024] The slide bar 6 can slide vertically on the positioning plate 5 , and a protrusion is provided on the bottom surface of the lower end of the slide bar 6 for supporting the bottom of the telescopic spring 7 , and the top end of the telescopic spring 7 is fixedly connected to the lower end surface of the positioning plate 5 .
[0025] The clamping arm 3 can slide in the slide groove, a roller is arranged at the top of the protruding part of the upper end, and a plurality of sawtooth grooves are arranged at the inner wall in the vertical direction.
[0026] In the embodiment of the present application, a pushing clamp for processing and manufacturing the end cover of a generator is as follows: when the clamp squeezes the cover to clamp it, the horizontal plate 8 will be compressed backward after contacting any obstacle, and the clamping arm 3 on the mounting cylinder 2 will clamp the cover. When the clamping is completed, the horizontal plate 8 is reset under the action of the telescopic spring 7 during the retraction process of the clamp, which plays a role in preventing the cover from falling off the machine tool, and has strong practicality. When the clamp pushes the cover, it will not contact the cover in the traditional direct squeezing manner, but will ease the contact by reducing the impact force after contacting the cover. At this time, the support platform 906 will be compressed in the direction of the square gasket 11, the telescopic arm 908 will be stretched, and the reset spring 909 will extend together with the telescopic arm 908. When the squeezing process is completed, under the pulling force of the reset spring 909, the telescopic arm 908 is pulled back to the original position, and at the same time drives the first rotating arm 903 and the second rotating arm 905 to rotate in the vertical direction, thereby pushing the support platform 906 to reset.
[0027] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A pressing fixture for processing and manufacturing a generator end cover, characterized in that: The invention comprises a base (1), wherein the upper end surface of the base (1) is fixedly connected to a mounting tube (2), the upper surface of the mounting tube (2) is slidably connected to clamping arms (3) evenly distributed around the circumference, the side edges of the mounting tube (2) are rotatably connected to booster plates (4), the sides of the base (1) are fixedly connected to positioning plates (5), the positioning plates (5) are slidably connected to a slide bar (6), the bottom end area of the slide bar (6) is fixedly connected to a telescopic spring (7), the top of the slide bar (6) is fixedly connected to a cross plate (8), the lower end surface of the base (1) is fixedly connected to a square pad (11), the surface of the square pad (11) is fixedly connected to a buffer mechanism (9), the four corners of the base (1) are fixedly connected to anti-collision pads (10), and the four corners of the bottom surface of the base (1) are fixedly connected to telescopic rods (12).
2. A pressing fixture for processing and manufacturing a generator end cover as claimed in claim 1, characterized in that: The buffer mechanism (9) comprises a positioning block (901), a first rotating rod (902) being rotatably connected to the positioning block (901), a first rotating arm (903) being fixedly connected to one end of the first rotating rod (902) away from the positioning block (901), a second rotating arm (904) being rotatably connected to one end of the first rotating arm (903), a second rotating rod (905) being fixedly connected to one end of the second rotating arm (904), a support platform (906) being fixedly connected to the second rotating rod (905), a telescopic arm (908) being fixedly connected to the center of the connection between the first rotating rod (902) and the second rotating rod (905), a limiting circular ring (910) being fixedly connected to the telescopic arm (908), a return spring (909) being fixedly connected to the telescopic arm (908), and the telescopic arm (908) being sleeved on a hollow tube (907).
3. A pressing fixture for processing and manufacturing a generator end cover as claimed in claim 2, characterized in that: Circular protrusions are provided at both ends of the hollow tube (907), and the circular protrusions are fixedly connected to the other end of the return spring (909).
4. A pressing fixture for processing and manufacturing a generator end cover as claimed in claim 2, characterized in that: The telescopic arms (908) are symmetrically arranged at both ends of the hollow tube (907); the telescopic arms (908) can slide freely in the hollow tube (907); and the connection between the telescopic arms (908) and the first rotating arm (903) and the second rotating arm (904) is sleeved with a hollow thin-walled circular ring.
5. A pressing fixture for processing and manufacturing a generator end cover as claimed in claim 1, characterized in that: The slide bar (6) can slide vertically on the positioning plate (5), and a protrusion is provided on the bottom surface of the lower end of the slide bar (6) for supporting the bottom of the telescopic spring (7). The top end of the telescopic spring (7) is fixedly connected to the lower end surface of the positioning plate (5).
6. A pressing fixture for processing and manufacturing a generator end cover as claimed in claim 1, characterized in that: The clamping arm (3) can slide in the slide groove, a roller is arranged at the top of the protruding portion of the upper end, and a plurality of sawtooth grooves are arranged on the inner wall in the vertical direction.
