Chip removal and chip recovery device of machine tool

Through the combination of chain plate conveying debris recovery machine and debris recovery box truck, stable and fast debris transportation is achieved using the transmission belt and drive motor, solving the problems of manual operation and pollution in the existing technology, and improving debris recovery efficiency and safety.

CN222134296UActive Publication Date: 2024-12-10KUNSHAN JINGYUE PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202420236207.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2024-12-10
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The existing machine tool metal debris recovery device is more laborious to operate manually after being full, which increases labor intensity and risk of injury, and can easily cause metal debris to fall and contaminate the working area.

Method used

The chain plate conveying debris recycling machine is used to transmit metal waste debris to the debris recycling box truck through electric transmission belt, and the drive motor and controller are used to achieve stable and fast debris transportation, and is equipped with a debris recycling box truck. Reduce cleaning frequency and improve transportation efficiency.

Benefits of technology

It effectively reduces the physical burden and labor intensity of staff, reduces the risk of injury, avoids metal debris contaminated work areas, and improves the efficiency and flexibility of debris recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chip removal and chip recovery device of a machine tool. A chip removal and chip recovery device of a machine tool comprises a chain plate conveying chip recovery machine, the chain plate conveying chip recovery machine is provided with a conveying stand, rolling bearings are arranged on the two sides of the conveying stand, a rotating rod is arranged at one end of each rolling bearing, a rolling wheel is arranged at one end of each rotating rod, a transmission belt is arranged on the outer side of each rolling wheel, and the chain plate conveying chip recovery machine is provided with a chain plate conveying chip recovery machine. And a rotating roller is fixedly installed at one end of the rolling wheel, a chain plate conveying belt is arranged on the outer side of the rotating roller, chippings on the machine tool can be effectively and continuously conveyed to a recycling area to be treated, the situation that metal chippings fall into the ground of a working area to cause pollution is avoided, the body burden and labor intensity of workers are effectively reduced, and the injury risk is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of chip removal and debris recovery devices for machine tools, in particular to a chip removal and debris recovery device for machine tools. Background Art

[0002] The chip removal and debris recovery device of the machine tool involves the waste chips and waste materials generated by cutting, grinding, welding and other processes in the metal processing production process. It can reduce resource waste and reduce environmental pollution by recycling the waste chips.

[0003] The Chinese utility model patent with application number 201921374446.5 discloses a technical solution for a machine tool metal debris recovery device, in which a movable recovery box is transferred to the bottom of a fixed recovery box, and waste debris is transmitted from the outlet to the inside of the fixed recovery box, and then flows into the movable recovery box. When the movable recovery box is full of waste debris, the movable recovery box is pulled out by a telescopic cylinder, and then the staff manually turns the handle to place another empty movable recovery box at the bottom of the fixed recovery box. The movable recovery box passes directly under the fixed recovery box in turn to receive the metal debris falling from the fixed recovery box.

[0004] In this technology, the movable recycling bin is heavy when filled with scrap metal debris. Manual operation to turn the handle will consume more physical strength, labor and time. It may require the cooperation of multiple people to complete the operation, which increases the difficulty of coordination and organization and may increase the risk of injury to workers. When the movable recycling bin receives the metal debris falling from the fixed recycling bin, there is a gap to rotate the movable recycling bin. During this gap, the metal debris falling from the fixed recycling bin will fall to the ground, causing contamination of the ground in the work area.

[0005] Therefore, it is necessary to provide a chip removal and debris recovery device for a machine tool to solve the above technical problems. Utility Model Content

[0006] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a chip removal and debris recovery device for a machine tool, which electrically transfers metal waste debris to the debris recovery device through a conveyor belt.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0008] The chip removal and debris recovery device of the machine tool includes: a chain plate conveyor chip recovery machine, the chain plate conveyor chip recovery machine is provided with a conveying frame, rolling bearings are provided on both sides of the conveying frame, a rotating rod is provided at one end of the rolling bearing, a roller is provided at one end of the rotating rod, a transmission belt is provided on the outer side of the roller, a rotating roller is fixedly installed at one end of the roller, a chain plate conveyor belt is provided on the outer side of the rotating roller, and a driving motor is fixedly installed on the upper end of the conveying frame.

[0009] Preferably, a rotating shaft is fixedly installed at one end of the driving motor, a first gear is provided at one end of the rotating shaft, the first gear is provided with a transmission chain and is installed on the outside of the second gear, and a rotating rod is provided at one end of the second gear and is installed at one end of the rotating roller.

[0010] Preferably, a controller is provided at the upper end of the conveying frame, and the controller is used to control the rotation speed of the driving motor.

[0011] Preferably, a discharge port is fixedly installed at the lower end of the conveying frame, and a support column is provided at the lower end of the conveying frame and a first bracket and a second bracket are installed.

[0012] Preferably, cover plates are provided on both sides of the upper end of the conveying frame platform, and the cover plates are installed to close the upper end notch of the conveying frame platform.

[0013] Preferably, a debris recovery box trolley is provided at the lower end of the discharge port, a push rod is fixedly installed at one end of the debris recovery box trolley, and a rotating handle is provided at one end of the push rod.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] (1) The utility model can achieve the effect of transferring waste debris from the chain plate conveyor belt to the debris recovery box for processing by setting up a chain plate conveyor debris recovery machine. Compared with the existing machine tool metal debris recovery device, it can effectively and continuously transfer the debris on the machine tool to the recovery area for processing, avoiding metal debris from falling onto the ground of the working area and causing pollution, effectively reducing the physical burden and labor intensity of the staff and reducing the risk of injury.

[0016] (2) The utility model can accurately control the speed through the controller during the setting process to ensure the rapid and stable transportation of debris, avoid more uniform and stable transportation, reduce the occurrence of accumulation and blockage, monitor the operating status of the chain conveyor debris recovery machine, and promptly detect and prompt faults for troubleshooting.

[0017] (3) The utility model sets up a debris recovery box cart, which usually has a large storage capacity and can accommodate a large amount of debris, thereby reducing the frequency of debris cleaning and saving time and labor costs. The debris recovery box cart can be easily transported and unloaded, and is convenient to move and position within the production site, which can be completed quickly, thereby improving the flexibility and efficiency of the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the structure of a chip removal and debris recovery device for a machine tool provided by the utility model;

[0019] Figure 2 A schematic diagram of the structure of a chip removal and debris recovery device for a machine tool provided by the utility model;

[0020] Figure 3 A schematic diagram of the structure of a chip removal and debris recovery device for a machine tool provided by the utility model;

[0021] Figure 4 A sectional view of a chip removal and debris recovery device for a machine tool provided by the utility model;

[0022] Figure 5 A sectional view of a chip removal and debris recovery device for a machine tool provided by the utility model;

[0023] Among them, the names corresponding to the figure numbers are: 100, chain conveyor debris recovery machine; 101, conveying frame; 102, driving motor; 103, housing; 104, rolling bearing; 105, chain conveyor belt; 106, first gear; 107, transmission chain; 108, second gear; 109, transmission belt; 110, roller; 111, rotating roller; 112, rotating rod; 113, rotating shaft; 114, discharge port; 115, cover plate; 116, controller; 117, first bracket; 118, second bracket; 119, support column; 200, debris recovery box car; 201, push rod; 202, rotating handle. DETAILED DESCRIPTION

[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments. The present invention includes but is not limited to the following embodiments.

[0025] First embodiment:

[0026] like Figure 1 , Figure 2 , Figure 3 , Figure 4, as shown, is a chip removal and debris recovery device for a machine tool provided by the utility model, comprising: a chain plate conveyor chip recovery machine 100 to transport the debris from the processing machine tool or the working area to a centralized recovery container, when the chain plate moves, the metal plate connected to the chain transports the debris from the working area to the centralized recovery container, the chain plate conveyor chip recovery machine 100 is provided with a conveying frame 101, the chain plate conveyor chip recovery machine 100 is installed with the conveying frame 101, and the two sides of the conveying frame 101 are provided with rolling The rolling bearing 104 is connected to both sides of the conveying frame 101 by bolts, a rotating rod 112 is provided at one end of the rolling bearing 104, the rotating rod 112 is connected to the inside of one end of the rolling bearing 104 by screws, a roller 110 is provided at one end of the rotating rod 112, the roller 110 is connected to one end of the rotating rod 112 by screws, a transmission belt 109 is provided on the outside of the roller 110, and the transmission belt 109 is laid and installed on the surface of the roller 110 to increase the friction between the contact, The transmission belt 109 can drive multiple rollers 110 and a rotating roller 111 to rotate simultaneously. The rotating roller 111 is fixedly installed at one end of the roller 110. The rotating roller 111 is connected to the rotating roller 111 by bolts. A chain plate conveyor belt 105 is arranged on the outer side of the rotating roller 111. The chain plate conveyor belt 105 is laid on the surface of the rotating roller 111. A driving motor 102 is fixedly installed on the upper end of the conveying frame 101. The driving motor 102 is connected to the conveying frame 101 by screws. At the upper end, the power of the driving motor 102 is transmitted to the rotating roller 111 for rolling, so that the chain conveyor belt 105 will circulate on the surface of the rotating roller 111. The staff docks one end of the chain conveyor chip recovery machine 100 at the waste chip outlet of the processing machine tool, and the waste chips will be transported to the chain conveyor belt 105, which is driven by the driving motor 102 to move, and finally the waste chips are transferred from the chain conveyor belt 105 to the chip recovery box car 200 for processing.

[0027] By setting up a chain conveyor debris recovery machine 100, it is possible to transfer waste debris from the chain conveyor belt 105 to the debris recovery box car 200 for processing. Compared with the existing machine tool metal debris recovery device, it can effectively and continuously transfer the debris on the machine tool to the recovery area for processing, avoiding metal debris falling into the ground of the working area to cause pollution, effectively reducing the physical burden and labor intensity of the staff, and reducing the risk of injury.

[0028] Second embodiment:

[0029] like Figure 1 , Figure 3 , Figure 5As shown, a rotating shaft 113 is fixedly installed at one end of the driving motor 102, and the rotating shaft 113 is connected to one end of the driving motor 102 by screws. A first gear 106 is provided at one end of the rotating shaft 113, and the first gear 106 is connected to one end of the rotating shaft 113 by bolts. The driving motor 102 can drive the first gear 106 to rotate. The first gear 106 is provided with a transmission chain 107 and is installed on the outside of the second gear 108. The transmission chain 107 is laid and installed on the surface of the first gear 106 and the second gear 108. The rotation of the first gear 106 will transmit and drive the transmission chain 107, and the transmission chain 107 will drive the second gear 108 to rotate. A rotating rod 112 is provided at one end of the second gear 108 and is installed at one end of a rotating roller 111. The rotating rod 112 is connected to the second gear 108 by bolts. The rotating rod 112 is connected to one end of the roller 110 by bolts, and the rotation of the second gear 108 is transmitted to the roller 110 for rotation.

[0030] Third embodiment:

[0031] like Figure 1 As shown, a controller 116 is provided at the upper end of the conveying frame 101 , and the controller 116 is connected to the upper end of the conveying frame 101 by bolts. The controller 116 is for the chain conveyor debris recovery machine 100 to rotate speed and detect faults.

[0032] By setting the controller 116, the speed is accurately controlled by the controller 116 to ensure fast and stable transportation of the debris, avoid more uniformity and stability during the transportation process, reduce the occurrence of accumulation and blockage, monitor the operating status of the chain conveyor debris recovery machine 100, and detect and prompt faults in time for troubleshooting.

[0033] Fourth embodiment:

[0034] like Figure 1 , Figure 2 As shown, a discharge port 114 is fixedly installed at the lower end of the conveying frame 101, and the discharge port 114 is connected to the lower end of the conveying frame 101 by welding. A support column 119 is provided at the lower end of the conveying frame 101 and a first bracket 117 and a second bracket 118 are installed. The support column 119 is welded and connected to the lower end of the conveying frame 101, and the first bracket 117 and the second bracket 118 are connected to the lower end of the conveying frame 101 by bolts. Cover plates 115 are provided on both sides of the upper end of the conveying frame 101, and the cover plates 115 are connected to both sides of the upper end of the conveying frame 101 by bolts, so that they can be disassembled for convenient maintenance of the chain conveyor debris recovery machine 100, and the cover plate 115 is installed to close the slot on the upper end of the conveying frame 101.

[0035] Fifth embodiment:

[0036] like Figure 1 , Figure 2 As shown, a debris recovery box trolley 200 is provided at the lower end of the discharge port 114, and the debris recovery box trolley 200 is placed at the lower end of the discharge port 114. The debris recovery box trolley 200 is an electrically controlled driving recovery vehicle, and a push rod 201 is fixedly installed at one end of the debris recovery box trolley 200, and the push rod 201 is connected to one end of the debris recovery box trolley 200 by bolts. A rotating handle 202 is provided at one end of the push rod 201, and the rotating handle 202 is connected to one end of the push rod 201 by bolts. When the chain plate conveyor debris recovery machine 100 conveys metal debris to the discharge port 114, the staff drives the debris recovery box trolley 200 to a position below the discharge port 114 in advance, and controls the motor to automatically drive the debris recovery box trolley 200 to travel by rotating the handle 202.

[0037] By setting up the debris recovery box cart 200, the debris recovery box cart 200 usually has a large storage capacity, can accommodate a large amount of debris, reduces the frequency of debris cleaning, saves time and labor costs, and the debris recovery box cart 200 can be easily transported and unloaded, convenient to move and position within the production site, can be completed quickly, and improves the flexibility and efficiency of the operation.

[0038] When in use, the staff first connects one end of the chain conveyor debris recovery machine 100 to the waste debris outlet of the processing machine tool, and the waste debris will be transported to the chain conveyor belt 105, and the chain conveyor belt 105 is driven to move by the driving motor 102. After that, the staff drives the debris recovery box cart 200 to the position below the discharge port 114 in advance, and controls the motor to automatically push the debris recovery box cart 200 by turning the handle 202, and finally the waste debris is transferred from the chain conveyor belt 105 to the debris recovery box cart 200 for processing.

[0039] The above embodiment is only one of the preferred implementation modes of the present utility model and should not be used to limit the protection scope of the present utility model. Any changes or modifications that are made to the main design concept and spirit of the present utility model without any substantive significance, as long as the technical problems solved are still consistent with the present utility model, should be included in the protection scope of the present utility model.

Claims

1. A chip removal and debris recovery device for a machine tool, characterized in that: include: A chain conveyor debris recycling machine (100), the chain conveyor debris recycling machine (100) is provided with a conveying frame (101), rolling bearings (104) are provided on both sides of the conveying frame (101), a rotating rod (112) is provided at one end of the rolling bearing (104), a roller (110) is provided at one end of the rotating rod (112), a transmission belt (109) is provided on the outer side of the roller (110), a rotating roller (111) is fixedly installed at one end of the roller (110), a chain conveyor belt (105) is provided on the outer side of the rotating roller (111), and a driving motor (102) is fixedly installed on the upper end of the conveying frame (101).

2. The chip removal and debris recovery device for a machine tool according to claim 1, characterized in that: A rotating shaft (113) is fixedly mounted on one end of the driving motor (102); a first gear (106) is provided at one end of the rotating shaft (113); the first gear (106) is provided with a transmission chain (107) and is mounted on the outside of a second gear (108); a rotating rod (112) is provided at one end of the second gear (108) and is mounted on one end of a rotating roller (111).

3. The chip removal and debris recovery device for a machine tool according to claim 1, characterized in that: A controller (116) is provided at the upper end of the conveying frame (101), and the controller (116) is used to control the rotation speed of the driving motor (102).

4. The chip removal and debris recovery device for a machine tool according to claim 1, characterized in that: A discharge port (114) is fixedly mounted at the lower end of the conveying frame (101), and a support column (119) is provided at the lower end of the conveying frame (101) and a first bracket (117) and a second bracket (118) are mounted thereon.

5. The chip removal and debris recovery device for a machine tool according to claim 1, characterized in that: Cover plates (115) are provided on both sides of the upper end of the conveying frame (101), and the cover plates (115) are used to install and seal the upper end notch of the conveying frame (101).

6. The chip removal and debris recovery device for a machine tool according to claim 4, characterized in that: A debris recovery box trolley (200) is provided at the lower end of the discharge port (114), a push rod (201) is fixedly mounted at one end of the debris recovery box trolley (200), and a rotating handle (202) is provided at one end of the push rod (201).