Polishing equipment for screen shaft machining
By using a combination of a bidirectional lead screw and a support matte roller in the polishing equipment, combining the limit ring and compression screw, the problem of poor linkage between the screen shaft and the polishing machine is solved, and the stability and polishing efficiency of the screen shaft are improved, ensuring that High precision polishing effect.
Patent Information
- Application Number
- CN202323349585.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-08
AI Technical Summary
In the processing of screen shafts in existing polishing equipment, the linkage between the screen shaft and the polishing machine is poor, which makes it impossible to move the switching position after the screen shaft is fixed, which is cumbersome to operate, which reduces work efficiency and affects polishing accuracy.
A polishing device including a frame, bracket, cylinder, polishing roller, bidirectional lead screw and limit ring is designed. The transverse limit and stable support of the screen shaft is achieved through the bidirectional lead screw and the support matte roller, and the compression screw is used to achieve the The screen shaft is allowed to rotate or fix when needed, which improves linkage and working efficiency.
It realizes stable support and precise polishing of screen shafts of different specifications, reduces fixing and unfixed operations, improves work efficiency and polishing accuracy, and can achieve all-round or fixed-point polishing.
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Figure CN222134548U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of screen shaft processing, and in particular relates to a polishing device used for screen shaft processing. Background Art
[0002] The screen shaft is a component used for screening on the roller screen. Multiple processes are required in the processing of the screen shaft, including cutting, grinding, polishing and other steps, among which polishing is a common processing step.
[0003] When polishing the screen shaft, the existing polishing equipment first fixes the screen shaft workpiece, and then starts the polishing machine to perform the polishing operation. During the polishing process, the linkage between the screen shaft and the polishing machine is poor. After the screen shaft is fixed, it cannot be moved to switch the position toward the polishing machine. Therefore, after polishing a position, it is necessary to adjust and unlock the screen shaft to switch the screen shaft position, and then re-fix and polish. The back-and-forth operation is cumbersome and reduces work efficiency. The back-and-forth operation and adjustment are likely to cause inconsistent polishing accuracy. Utility Model Content
[0004] The utility model aims to provide a polishing device for screen shaft processing, so as to solve the problem that the existing polishing device proposed in the above background technology is to first fix the screen shaft workpiece, and then start the polishing machine to perform the polishing operation. During the polishing process, the linkage between the screen shaft and the polishing machine is poor, and the screen shaft cannot be moved and switched to the position of the polishing machine after being fixed. Therefore, after polishing a position, it is necessary to adjust and unlock the screen shaft to switch the screen shaft position, and then re-fix and polish. The back and forth operation is cumbersome and reduces work efficiency. The back and forth operation adjustment is likely to lead to the problem of inconsistent polishing accuracy.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polishing device for screen shaft processing, comprising a frame, a bracket is welded and installed on the side of the frame, a cylinder is fixedly installed on the upper surface of the bracket, a mounting seat is fixedly installed on the end of the piston rod of the cylinder, a polishing roller is rotatably installed in the mounting seat, a polishing motor is fixedly installed on the side of the mounting seat, the output shaft of the polishing motor is fixedly connected to one end of the polishing roller, a channel is opened on the frame, and grooves are opened on the left and right sides of the inner wall of the channel, and rotating shafts are rotatably installed on the front and back sides of the inner wall of the groove, and there is a gap between the two rotating shafts. A bidirectional lead screw is fixedly installed, a driving motor is fixedly installed on the side of the frame, the output shaft of the driving motor is fixedly connected to the end of the rotating shaft at the corresponding position, pulleys are fixed on the outer surfaces of the two rotating shafts on the same side, and a belt is connected for transmission between the two pulleys, and sliding blocks 1 are threadedly installed on the outer surfaces of the two sections of the bidirectional lead screw, and the sliding block 1 slides on the inner wall of the groove, and a supporting grinding roller is rotatably installed between the two sliding blocks on the same side and a connecting shell is fixedly installed, the outer surface of the supporting grinding roller is sleeved with two limiting rings, and an adjustment unit for adjusting the position of the limiting ring is provided on the connecting shell.
[0006] The above scheme is adopted, by setting a bidirectional lead screw in conjunction with two supporting grinding rollers, the distance between the two supporting grinding rollers can be adjusted, and the lateral limit of the screen shaft workpiece can be achieved in conjunction with the limit ring, so that the screen shaft workpieces of different specifications and sizes can be limited and clamped to support them, thereby improving universality. In addition, the two supporting grinding rollers and the polishing roller are used in conjunction with each other, the two supporting grinding rollers at the bottom provide support, and the upper polishing roller performs polishing while pressing the screen shaft workpiece, thereby ensuring the stability of the screen shaft workpiece during the polishing process, and the fixing and polishing of the screen shaft workpiece are highly linked, and there is no need for repeated The operation of fixing and releasing the fixation can exchange the position of the screen shaft workpiece, improve the working efficiency, and ensure the good polishing operation accuracy. By using the clamping screw in conjunction with the limit ring to limit and clamp the screen shaft workpiece, if the screen shaft workpiece needs to be rotated, unscrew the clamping screw, and the clamping screw will no longer clamp the screen shaft workpiece. At this time, the screen shaft workpiece can be rotated under the action of the polishing roller and the supporting grinding roller to achieve all-round polishing. If the screen shaft workpiece needs to be polished at a fixed point, screw on the clamping screw to achieve the clamping and fixation of the screen shaft workpiece, and fixed-point polishing can be performed.
[0007] In the above scheme, it should be noted that the cylinder, polishing motor, drive motor and motor are all electrically connected to an external power supply.
[0008] As a preferred implementation, a guide rod is fixedly mounted on the upper surface of the mounting seat, and the guide rod is slidably mounted on the bracket.
[0009] By adopting the above scheme, the setting of the guide rod can support the up and down movement of the mounting seat, thereby ensuring that the polishing roller is not prone to shaking and tilting during the up and down movement, thereby improving the movement stability.
[0010] As a preferred embodiment, two storage boxes are fixedly mounted on the upper surface of the frame, the upper surfaces of the storage boxes have openings, and labels are attached to the sides of the storage boxes.
[0011] By adopting the above solution, the storage box is provided and used in conjunction with the label sticker, so that the workpieces before and after polishing can be stored separately, and the workpieces can be easily taken out for use.
[0012] As a preferred embodiment, the adjusting unit includes a motor fixedly mounted on the inner wall of the connecting shell, a bidirectional screw fixed on the end of the motor output shaft, and two sliding blocks 2 threadedly mounted on the outer surfaces of two sections of the bidirectional screw. The sliding block 2 slides on the inner wall of the connecting shell and is fixedly connected to a limiting ring at a corresponding position. A slideway for the sliding block 2 to move is provided on the side of the connecting shell.
[0013] By adopting the above scheme, a motor is used to drive the bidirectional screw to rotate, thereby driving the two sliding blocks to drive the two limit rings to move synchronously relative to each other, thereby being able to laterally limit the screen shaft workpiece to avoid lateral deviation during polishing.
[0014] As a preferred embodiment, a support shaft is fixedly mounted on one end of the bidirectional screw away from the motor, and the support shaft is rotatably mounted on the inner wall of the connecting shell.
[0015] By adopting the above solution, the setting of the support shaft can support the bidirectional screw, avoid the centrifugal shaking during the rotation of the bidirectional screw, and improve the rotation stability.
[0016] As a preferred implementation, a threaded hole is provided on the limiting ring, and a clamping screw is threadedly installed on the inner wall of the threaded hole.
[0017] The above scheme is adopted and used in conjunction with the clamping screw. When the limit ring is used to limit and clamp the screen shaft workpiece, if the screen shaft workpiece needs to be rotated, the clamping screw is unscrewed and the clamping screw no longer clamps the screen shaft workpiece. At this time, the screen shaft workpiece can be rotated under the action of the polishing roller and the supporting grinding roller to achieve all-round polishing. If the screen shaft workpiece needs to be polished at a fixed point, the clamping screw is screwed on to achieve the clamping and fixation of the screen shaft workpiece, so that fixed-point polishing can be performed.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] The polishing equipment used for screen shaft processing is provided with a bidirectional lead screw in conjunction with two supporting grinding rollers to achieve the distance adjustment between the two supporting grinding rollers, and cooperates with a limiting ring to achieve the lateral limitation of the screen shaft workpiece, so that the screen shaft workpieces of different specifications and sizes can be limited and clamped to support them, thereby improving universality. The two supporting grinding rollers and the polishing roller are used in conjunction with each other, the two supporting grinding rollers at the bottom provide support, and the upper polishing roller performs polishing while pressing the screen shaft workpiece, thereby ensuring the stability of the screen shaft workpiece during the polishing process, and the fixing and polishing linkage of the screen shaft workpiece is strong, and there is no need to repeatedly fix and release the fixing to replace the position of the screen shaft workpiece, thereby improving the working efficiency and ensuring good polishing operation accuracy.
[0020] The polishing equipment used for screen shaft processing is used in conjunction with a clamping screw. When a limiting ring clamps the screen shaft workpiece, if the screen shaft workpiece needs to be rotated, the clamping screw is unscrewed, and the clamping screw no longer clamps the screen shaft workpiece. At this time, the screen shaft workpiece can be rotated under the action of the polishing roller and the supporting grinding roller to achieve all-round polishing. If the screen shaft workpiece needs to be polished at a fixed point, the clamping screw is screwed on to achieve clamping and fixing of the screen shaft workpiece, so that fixed-point polishing can be performed. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 It is a structural schematic diagram of the bracket of the utility model;
[0023] Figure 3 It is a structural schematic diagram of the cross section of the frame of the utility model;
[0024] Figure 4 It is a structural schematic diagram of the cross section of the connecting shell of the utility model.
[0025] In the figure: 1. frame; 2. bracket; 3. cylinder; 4. mounting seat; 5. polishing roller; 6. polishing motor; 7. guide rod; 8. storage box; 9. label; 10. rotating shaft; 11. bidirectional screw; 12. driving motor; 13. pulley; 14. belt; 15. sliding block 1; 16. supporting grinding roller; 17. connecting shell; 18. limiting ring; 19. motor; 20. bidirectional screw; 21. supporting shaft; 22. sliding block 2; 23. clamping screw. DETAILED DESCRIPTION
[0026] See also Figure 1-4The utility model provides a polishing device for screen shaft processing, including a frame 1, a bracket 2 is welded and installed on the side of the frame 1, a cylinder 3 is fixedly installed on the upper surface of the bracket 2, a mounting seat 4 is fixedly installed on the piston rod end of the cylinder 3, a polishing roller 5 is rotatably installed in the mounting seat 4, a polishing motor 6 is fixedly installed on the side of the mounting seat 4, and the output shaft of the polishing motor 6 is fixedly connected to one end of the polishing roller 5, a channel is opened on the frame 1, and grooves are opened on the left and right sides of the inner wall of the channel, and a rotating shaft 10 is rotatably installed on the front and back sides of the inner wall of the groove, and a bidirectional lead screw 11 is fixedly installed between the two rotating shafts 10, the frame 1 is fixedly installed with a driving motor 12 on the side, and the output shaft of the driving motor 12 is fixedly connected to the end of the rotating shaft 10 at the corresponding position, and the outer surfaces of the two rotating shafts 10 on the same side are fixed with pulleys 13, and the two pulleys 13 are connected with a belt 14 for transmission, and the two sections of the outer surfaces of the two-way lead screw 11 are threadedly installed with sliding blocks 15, and the sliding blocks 15 slide on the inner wall of the groove, and a supporting grinding roller 16 is rotatably installed between the two sliding blocks on the same side and a connecting shell 17 is fixedly installed, and the outer surface of the supporting grinding roller 16 is sleeved with two limiting rings 18, and the connecting shell 17 is provided with an adjusting unit for adjusting the position of the limiting ring 18.
[0027] A guide rod 7 is fixedly mounted on the upper surface of the mounting seat 4, and the guide rod 7 is slidably mounted on the bracket 2. The setting of the guide rod 7 can support the up and down movement of the mounting seat 4, thereby ensuring that the polishing roller 5 is not prone to shaking and tilting during the up and down movement, thereby improving the movement stability.
[0028] Two storage boxes 8 are fixedly mounted on the upper surface of the frame 1. The upper surface of the storage box 8 has an opening. Labels 9 are attached to the sides of the storage box 8. The storage box 8 is set up and used in conjunction with the label 9 to facilitate separate storage of workpieces before and after polishing, and to facilitate operation and use.
[0029] The adjusting unit includes a motor 19 fixedly mounted on the inner wall of a connecting shell 17, a bidirectional screw 20 fixed on the end of an output shaft of the motor 19, and two sliding blocks 22 threadedly mounted on the outer surfaces of two sections of threads of the bidirectional screw 20. The sliding block 22 slides on the inner wall of the connecting shell 17 and is fixedly connected to a limiting ring 18 at a corresponding position. A slideway for the sliding block 22 to move is provided on the side of the connecting shell 17. The motor 19 is used to drive the bidirectional screw 20 to rotate, thereby driving the two sliding blocks 22 to drive the two limiting rings 18 to move synchronously relative to each other, thereby being able to laterally limit the screen shaft workpiece to avoid lateral displacement during polishing.
[0030] A support shaft 21 is fixedly installed at one end of the bidirectional screw 20 away from the motor 19, and the support shaft 21 is rotatably installed on the inner wall of the connecting shell 17. The setting of the support shaft 21 can support the bidirectional screw 20, avoid centrifugal shaking during the rotation of the bidirectional screw 20, and improve the rotation stability.
[0031] A threaded hole is provided on the limiting ring 18, and a clamping screw 23 is threadedly installed on the inner wall of the threaded hole. When the limiting ring 18 is used to limit and clamp the screen shaft workpiece, if the screen shaft workpiece needs to be rotated, the clamping screw 23 is unscrewed, and the clamping screw 23 no longer clamps the screen shaft workpiece. At this time, the screen shaft workpiece can be rotated under the action of the polishing roller 5 and the supporting grinding roller 16 to achieve all-round polishing. If the screen shaft workpiece needs to be polished at a fixed point, the clamping screw 23 is screwed on to achieve the clamping and fixation of the screen shaft workpiece, and fixed-point polishing can be performed.
[0032] When in use, the screen shaft workpieces to be processed are put into a storage box 8 in batches, and the positions of the front and rear two supporting grinding rollers 16 are adjusted according to the specifications of the screen shaft workpieces. When adjusting, the driving motor 12 is started, and the pulley 13 and the belt 14 are cooperated to drive the rotating shaft 10 to drive the bidirectional screw 11 to rotate, and then drive the front and rear sliding blocks 15 to move relative to each other, thereby driving the front and rear supporting grinding rollers to move relative to each other. After adjustment, the driving motor 12 is stopped, and then a screen shaft workpiece is taken out and placed on the surface of the two supporting grinding rollers 16, and the position of the limit ring 18 is adjusted. When adjusting, the motor 19 is started to drive the bidirectional screw 20 to rotate, and then the left and right sliding blocks 22 are driven to drive the limit ring 18 to move, so that the limit ring 18 After it is in contact with the surface of the screen shaft workpiece, stop the motor 19, start the cylinder 3 to drive the mounting seat 4 to drive the polishing roller 5 to move downward, and start the polishing motor 6 to drive the polishing roller 5 to rotate. Polishing is achieved when the polishing roller 5 is in contact with the surface of the screen shaft workpiece. The clamping screw 23 is used in conjunction with the limit ring 18 to limit and clamp the screen shaft workpiece. When the screen shaft workpiece needs to be rotated, the clamping screw 23 is unscrewed, and the clamping screw 23 no longer clamps the screen shaft workpiece. At this time, the screen shaft workpiece can be rotated under the action of the polishing roller 5 and the supporting grinding roller 16 to achieve all-round polishing. If the screen shaft workpiece needs to be polished at a fixed point, the clamping screw 23 is screwed on to achieve the clamping and fixation of the screen shaft workpiece, and fixed-point polishing can be performed.
Claims
1. A polishing device for screen shaft processing, characterized in that: The invention comprises a frame (1), a bracket (2) is welded and installed on the side of the frame (1), a cylinder (3) is fixedly installed on the upper surface of the bracket (2), a mounting seat (4) is fixedly installed on the end of the piston rod of the cylinder (3), a polishing roller (5) is rotatably installed in the mounting seat (4), a polishing motor (6) is fixedly installed on the side of the mounting seat (4), the output shaft of the polishing motor (6) is fixedly connected to one end of the polishing roller (5), a channel is opened on the frame (1), and grooves are opened on the left and right sides of the inner wall of the channel, and rotating shafts (10) are rotatably installed on the front and rear sides of the inner wall of the groove, a bidirectional lead screw (11) is fixedly installed between the two rotating shafts (10), and a polishing motor (6) is fixedly installed on the side of the frame (1). A driving motor (12), wherein the output shaft of the driving motor (12) is fixedly connected to the end of the rotating shaft (10) at a corresponding position, a pulley (13) is fixedly provided on the outer surface of the two rotating shafts (10) on the same side, and a belt (14) is connected between the two pulleys (13) for transmission, and a sliding block (15) is threadedly installed on the two outer surfaces of the two sections of the bidirectional lead screw (11), and the sliding block (15) slides on the inner wall of the groove, and a supporting grinding roller (16) is rotatably installed between the two sliding blocks on the same side and a connecting shell (17) is fixedly installed, and the outer surface of the supporting grinding roller (16) is sleeved with two limiting rings (18), and an adjusting unit for adjusting the position of the limiting ring (18) is provided on the connecting shell (17).
2. The polishing device for screen shaft processing according to claim 1 is characterized in that: A guide rod (7) is fixedly mounted on the upper surface of the mounting seat (4), and the guide rod (7) is slidably mounted on the bracket (2).
3. The polishing device for screen shaft processing according to claim 1 is characterized in that: Two storage boxes (8) are fixedly mounted on the upper surface of the frame (1); the upper surface of the storage box (8) has an opening; and labels (9) are pasted on the sides of the storage box (8).
4. The polishing device for screen shaft processing according to claim 1 is characterized in that: The adjustment unit comprises a motor (19) fixedly mounted on the inner wall of a connecting shell (17), a bidirectional screw (20) fixed on the end of an output shaft of the motor (19), and two sliding blocks (22) threadedly mounted on the outer surfaces of two sections of threads of the bidirectional screw (20), wherein the sliding block (22) slides on the inner wall of the connecting shell (17) and is fixedly connected to a limiting ring (18) at a corresponding position, and a slideway for the sliding block (22) to move is provided on the side of the connecting shell (17).
5. The polishing device for screen shaft processing according to claim 4 is characterized in that: A support shaft (21) is fixedly mounted on one end of the bidirectional screw rod (20) away from the motor (19), and the support shaft (21) is rotatably mounted on the inner wall of the connecting shell (17).
6. The polishing device for screen shaft processing according to claim 1, characterized in that: The limiting ring (18) is provided with a threaded hole, and a clamping screw (23) is threadedly installed on the inner wall of the threaded hole.
Citation Information
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