Metal part surface sand cleaning device

By designing a surface sand cleaning device for metal parts with jet units and drive motors, the problem of sand cleaning blind spots caused by complex structure and shape of metal parts is solved, and more efficient sand cleaning treatment is achieved and sand material waste is reduced.

CN222134667UActive Publication Date: 2024-12-10SHANXI DINGYE MASCH MFG CO LTD
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Patent Information

Application Number
CN202420906174.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-10
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The structure and shape of metal parts are different. When a single compressed air cleans the surface of metal parts, there are many blind spots for sand cleaning, which increases the difficulty of subsequent processing and may cause waste of sand material.

Method used

A surface sand cleaning device for metal parts including sand cleaning boxes, jet units, support springs, support inclined plates, positioning sleeves, sand cleaning rollers, screen holes, drive racks, positioning blocks, positioning gears and drive motors is designed. By driving the motor to drive the sand cleaning drum to rotate, combined with the function of the jet unit, it reduces the blind spots of sand cleaning and achieves effective sand cleaning for metal parts.

Benefits of technology

It effectively reduces the blind spots of sand cleaning of metal parts, reduces the difficulty of subsequent processing, avoids waste of sand material, and improves the efficiency of sand cleaning operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal processing devices, and discloses a metal part surface sand cleaning device which comprises a sand cleaning box, the two ends of the sand cleaning box are communicated with a feeding port and a discharging port respectively, an air injection unit is arranged on the sand cleaning box, a supporting spring is arranged on the sand cleaning box, a supporting inclined plate is arranged on the supporting spring, and a positioning sleeve is arranged on the supporting inclined plate. A sand cleaning roller is rotationally arranged on the positioning sleeve, sieve pores are formed in the sand cleaning roller, a driving rack is arranged on the sand cleaning roller, a positioning block is arranged on the positioning sleeve, a positioning gear is rotationally arranged on the positioning block, a driving motor is arranged on the positioning sleeve, and the output end of the driving motor is connected with the positioning gear; compared with the prior art, the sand cleaning device has the advantages that sand cleaning dead angles of metal parts with different structures and shapes are reduced, accumulation of sand on the metal parts is avoided, the difficulty of subsequent treatment of the metal parts is reduced, and waste of the sand is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal processing devices, in particular to a device for cleaning sand from the surface of metal parts. Background Art

[0002] Sandblasting is widely used in the surface treatment of metal parts. It is a mechanical surface treatment technology for metal parts. The sandblasting process mainly uses compressed air to spray metal sandblasting materials such as ceramic sand and iron sand onto the metal surface. The high-speed abrasive is used to remove rust, oxide layer and other contaminants on the surface of the workpiece. The sandblasting process can improve the appearance and smoothness of metal parts, and also increase the adhesion of coating, chrome plating or other surface treatment, and extend the service life of parts. After the sandblasting is completed, the sand cleaning device is needed to remove the residual sand on the metal parts.

[0003] Most of the existing metal parts surface sand cleaning operations are performed by closing the sand blasting machine sand valve after the sand blasting is completed, and only allowing compressed air to enter the sand blasting tube, so as to use compressed air to perform sand cleaning on the metal parts. However, due to the different structures and shapes of metal parts, there are many dead corners for sand cleaning when the metal parts surface is sand cleaned by compressed air alone, resulting in the accumulation of sand on the metal parts. When the metal parts are taken out for subsequent processing, the difficulty of subsequent processing of the metal parts is increased, and at the same time, it is easy to cause waste of sand. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] The technical problem to be solved by the utility model is that the structures and shapes of metal parts are different, and a single compressed air is used to perform sand cleaning on the surface of metal parts, which has many sand cleaning dead corners, increases the difficulty of subsequent processing of metal parts, and easily causes waste of sand materials.

[0006] (II) Technical solution

[0007] In order to solve the above technical problems, the technical solution provided by the utility model is: a metal part surface sand cleaning device, comprising a sand cleaning box, wherein two ends of the sand cleaning box are respectively connected to provide a feed inlet and a discharge outlet, the sand cleaning box is provided with an injection unit, the sand cleaning box is provided with a support spring, and the support spring is provided with a plurality of groups, and the support spring is provided with a support inclined plate, and the support inclined plate is provided with a positioning sleeve, and a sand cleaning drum is rotatably provided on the positioning sleeve, and the sand cleaning drum is provided with sieve holes, and the sieve holes are provided with a plurality of groups, and the sieve holes are evenly distributed on the sand cleaning drum, and a driving rack is provided on the sand cleaning drum, and a positioning block is provided on the positioning sleeve, and a positioning gear is rotatably provided on the positioning block, and a driving motor is provided on the positioning sleeve, and the output end of the driving motor is connected to the positioning gear.

[0008] As an improvement, the feed port extends into the sand cleaning drum, and the positioning sleeve is communicated with the discharge port.

[0009] As an improvement, the positioning sleeve is provided with a material discharge trough, which penetrates the supporting inclined plate, and a plurality of groups of material discharge troughs are equidistantly arranged along the linear direction of the positioning sleeve.

[0010] As an improvement, the positioning sleeve is provided with positioning plates, which are symmetrically arranged at both ends of the positioning sleeve, and two groups of positioning plates are provided with connecting rods, and the connecting rods are provided with sand cleaning brushes.

[0011] As an improvement, the sand cleaning box is provided with a collecting hopper, the collecting hopper is connected with a sand outlet pipe, and the sand outlet pipe is provided with a sand outlet valve.

[0012] As an improvement, the jet unit includes an air storage box arranged on the sand cleaning box, an air intake pump is provided on the air storage box, an air intake pipe is connected to the air storage box, multiple groups of air intake pipes are arranged, and jet pipes are connected to the air intake pipes, which are connected to the positioning sleeve.

[0013] As an improvement, an observation window is provided on the sand cleaning box, and the observation window is a transparent structure.

[0014] (III) Beneficial effects

[0015] The advantages of the utility model compared with the prior art are:

[0016] The driving motor drives the sand cleaning drum to rotate through the positioning gear and the driving rack, and the sand cleaning drum drives the metal parts to rotate. With the cooperation of the jet unit, the rotating metal parts contact the jet unit, thereby reducing the dead corners of sand cleaning for metal parts of different structures and shapes, avoiding the accumulation of sand on metal parts, reducing the difficulty of subsequent processing of metal parts, and avoiding waste of sand. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of a metal parts surface sand cleaning device of the utility model. Figure 1 .

[0018] Figure 2 This is a schematic diagram of the structure of a metal parts surface sand cleaning device of the utility model. Figure 2 .

[0019] Figure 3 This is a schematic diagram of the structure of a metal parts surface sand cleaning device of the utility model. Figure 3 .

[0020] Figure 4 This is a schematic diagram of the structure of a metal parts surface sand cleaning device of the utility model. Figure 4 .

[0021] Figure 5It is an enlarged view of part A of a metal parts surface sand cleaning device of the utility model.

[0022] As shown in the figure: 1. Sand cleaning box; 2. Feed inlet; 3. Discharge outlet; 4. Sand discharge pipe; 5. Sand discharge valve; 6. Observation window; 7. Support spring; 8. Support inclined plate; 9. Positioning sleeve; 10. Feed chute; 11. Sand cleaning drum; 12. Sieve hole; 13. Positioning plate; 14. Sand cleaning brush; 15. Drive rack; 16. Positioning block; 17. Positioning gear; 18. Drive motor; 19. Jet pipe; 20. Intake pipe; 21. Air storage box; 22. Intake pump; 23. Collecting hopper; 24. Connecting rod. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] Embodiment 1

[0025] Combined with Figure 1 To Attachment Figure 5 , a device for cleaning the surface of a metal part comprises a cleaning box 1, wherein two ends of the cleaning box 1 are respectively connected with a feed port 2 and a discharge port 3, wherein the feed port 2 and the discharge port 3 are both inclinedly arranged, and an air jet unit is arranged on the cleaning box 1, and a supporting spring 7 is arranged on the cleaning box 1, wherein the supporting spring 7 is provided with a plurality of groups, and a supporting inclined plate 8 is arranged on the supporting spring 7, and a positioning sleeve 9 is arranged on the supporting inclined plate 8, wherein the feed port 2 extends into a cleaning drum 11, and the positioning sleeve 9 is connected with the discharge port 3, and a cleaning drum 11 is rotatably arranged on the positioning sleeve 9, and a sieve hole 12 is arranged on the cleaning drum 11, and the sieve hole 12 is provided with a plurality of groups, and the sieve holes 12 are evenly distributed on the cleaning drum 11, and a driving rack 15 is arranged on the cleaning drum 11, and a positioning block 16 is arranged on the positioning sleeve 9, and a positioning gear 17 is rotatably arranged on the positioning block 16, and the positioning gear 17 is meshed with the driving rack 15, and a driving motor 18 is arranged on the positioning sleeve 9, and an output end of the driving motor 18 is connected with the positioning gear 17.

[0026] Through the above structure, the metal parts to be cleaned enter the sand cleaning drum 11 through the feed port 2, and the driving motor 18 drives the positioning gear 17 to rotate. Since the positioning gear 17 and the driving rack 15 are meshed with each other, the driving motor 18 can drive the sand cleaning drum 11 to rotate through the cooperation of the positioning gear 17 and the driving rack 15. The rotating sand cleaning drum 11 drives the metal parts to rotate, thereby reducing the dead angle of sand cleaning. Under the joint action of the jet unit, the sand cleaning operation of the metal parts is realized. Since the positioning sleeve 9 is arranged on the supporting inclined plate 8, and the sand cleaning drum 11 is rotatably connected to the positioning sleeve 9, the sand cleaning drum 11 is inclined, so that the metal parts can be driven to move toward the discharge port 3 while rotating, which is convenient for discharging after the sand cleaning is completed.

[0027] Combined with Figure 1 To Attachment Figure 4 The positioning sleeve 9 is provided with a material discharge trough 10, which penetrates the supporting inclined plate 8. A plurality of material discharge troughs 10 are equidistantly arranged in a linear direction of the positioning sleeve 9. The sand cleaning box 1 is provided with a collecting hopper 23, and the collecting hopper 23 is connected to a sand outlet pipe 4, and the sand outlet pipe 4 is provided with a sand outlet valve 5. The sand cleaning box 1 is provided with an observation window 6, and the observation window 6 is a transparent structure.

[0028] Through the above structure, the cleared sand enters the collecting hopper 23 through the discharge chute 10 under the action of gravity and is collected. The collection of the sand can be observed through the observation window 6. When a large amount of sand is collected, the sand outlet valve 5 is opened to discharge the sand through the sand outlet pipe 4.

[0029] Embodiment 2

[0030] Combined with Figure 1 The positioning sleeve 9 is provided with positioning plates 13 symmetrically arranged at both ends of the positioning sleeve 9 , and two groups of positioning plates 13 are provided with connecting rods 24 , and the connecting rods 24 are provided with sand cleaning brushes 14 .

[0031] Through the above structure, when the rotating metal parts come into contact with the sand cleaning brush 14, the sand cleaning brush 14 performs additional sand cleaning operations on the metal parts, thereby improving the completion of the sand cleaning operations.

[0032] Embodiment 3

[0033] Combined with Figure 1 To Attachment Figure 4 The jet unit includes an air storage box 21 arranged on the sand cleaning box 1, an air intake pump 22 is provided on the air storage box 21, an air intake pipe 20 is connected to the air storage box 21, and multiple groups of air intake pipes 20 are arranged. The air intake pipe 20 is connected to the air intake pipe 20 and an jet pipe 19 is connected to the positioning sleeve 9.

[0034] Through the above structure, the air intake pump 22 introduces ambient air into the air storage box 21, and sprays the gas to the sand cleaning drum 11 through the air intake pipe 20 and the air injection pipe 19. The gas contacts the surface of the metal parts to achieve sand cleaning operation on the surface of the metal parts.

[0035] The specific usage is as follows:

[0036] The air intake pump 22 is started, and the air intake pump 22 introduces ambient air into the air storage box 21, and sprays the gas to the sand cleaning drum 11 through the air intake pipe 20 and the air injection pipe 19 in turn, and the drive motor 18 is started. The drive motor 18 drives the sand cleaning drum 11 to rotate through the cooperation of the positioning gear 17 and the drive rack 15, and the metal parts to be sanded are put in through the feed port 2, and the metal parts enter the sand cleaning drum 11. The rotating sand cleaning drum 11 drives the metal parts to rotate, and the gas sprayed through the air injection pipe 19 contacts the surface of the metal parts to realize the sand cleaning operation on the surface of the metal parts. The inclined sand cleaning drum 11 drives the metal parts to move toward the discharge port 3 while rotating and flows out of the sand cleaning box 1 through the discharge port 3;

[0037] The removed sand material enters the collecting hopper 23 through the material discharge chute 10 under the action of gravity and is collected. The collection of sand material in the collecting hopper 23 is observed through the observation window 6. When a large amount of sand material is collected, the sand discharge valve 5 is opened to discharge the sand material through the sand discharge pipe 4.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0040] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A sand cleaning device for a metal part surface, comprising a sand cleaning box (1), wherein the two ends of the sand cleaning box (1) are respectively connected to a feed inlet (2) and a discharge outlet (3), and the sand cleaning box (1) is provided with an air jet unit, characterized in that: The sand cleaning box (1) is provided with a supporting spring (7), the supporting spring (7) is provided with a plurality of groups, the supporting spring (7) is provided with a supporting inclined plate (8), the supporting inclined plate (8) is provided with a positioning sleeve (9), a sand cleaning drum (11) is rotatably provided on the positioning sleeve (9), the sand cleaning drum (11) is provided with sieve holes (12), the sieve holes (12) are provided with a plurality of groups, and the sieve holes (12) are evenly distributed on the sand cleaning drum (11); The sand cleaning drum (11) is provided with a driving rack (15), the positioning sleeve (9) is provided with a positioning block (16), a positioning gear (17) is rotatably provided on the positioning block (16), the positioning sleeve (9) is provided with a driving motor (18), and the output end of the driving motor (18) is connected to the positioning gear (17).

2. A metal parts surface sand cleaning device according to claim 1, characterized in that: The feed port (2) extends into the sand cleaning drum (11), and the positioning sleeve (9) is connected to the discharge port (3).

3. A metal parts surface sand cleaning device according to claim 1, characterized in that: The positioning sleeve (9) is provided with a material discharge trough (10), the material discharge trough (10) penetrates the supporting inclined plate (8), and a plurality of groups of material discharge troughs (10) are arranged at equal distances along the linear direction of the positioning sleeve (9).

4. A metal parts surface sand cleaning device according to claim 1, characterized in that: The positioning sleeve (9) is provided with a positioning plate (13), and the positioning plates (13) are symmetrically arranged at both ends of the positioning sleeve (9). Two groups of the positioning plates (13) are provided with a connecting rod (24), and the connecting rod (24) is provided with a sand cleaning brush (14).

5. A metal parts surface sand cleaning device according to claim 1, characterized in that: The sand cleaning box (1) is provided with a collecting hopper (23), the collecting hopper (23) is connected with a sand outlet pipe (4), and the sand outlet pipe (4) is provided with a sand outlet valve (5).

6. A metal parts surface sand cleaning device according to claim 1, characterized in that: The jet unit comprises an air storage box (21) arranged on the sand cleaning box (1), an air intake pump (22) is arranged on the air storage box (21), an air intake pipe (20) is connected to the air storage box (21), a plurality of air intake pipes (20) are arranged, an air injection pipe (19) is connected to the air intake pipe (20), and the air injection pipe (19) is connected to the positioning sleeve (9).

7. A metal parts surface sand cleaning device according to claim 1, characterized in that: The sand cleaning box (1) is provided with an observation window (6), and the observation window (6) is a transparent structure.