Rubber material production batching device
By introducing a dosing mechanism and agitating components into the rubber material dosing device, the problem of quantitative feeding and mixing uniformity of raw materials is solved, and a more efficient rubber material dosing process is achieved.
Patent Information
- Application Number
- CN202420884501.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing rubber material batching device cannot achieve quantitative delivery of raw materials and effectively remove materials adhered to the inner wall of the mixing tank, affecting the uniformity of the batching.
A device including a mixing tank, a batching assembly and a mixing assembly is designed. The batching assembly realizes quantitative delivery of raw materials through a quantitative mechanism. The mixing assembly ensures uniform scraping of the materials in the inner wall of the mixing tank through a mixing motor and a U-shaped stirring plate to avoid clogging.
It realizes the precise quantitative delivery and mixing uniformity of raw materials, improves the precision and efficiency of ingredients, avoids raw material blockage, and is more superior than traditional methods.
Smart Images
Figure CN222135520U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber material production, in particular to a rubber material production batching device. Background Art
[0002] Rubber is a highly elastic polymer compound. It is divided into two types: natural rubber and synthetic rubber. Natural rubber is made by extracting gum from rubber trees, rubber grass and other plants; synthetic rubber is made by polymerization of various monomers. Rubber needs to be mixed with other additives to form a synthetic rubber sheet;
[0003] Therefore, it is necessary to batch the raw materials. For example, a Chinese patent discloses a rubber material batching device (authorization announcement number CN206465298U). The patented technology calls a rotating motor with a ring-shaped calling rack connected around it. The calling rack is provided with a ring-shaped storage barrel, which makes the calling and taking of materials convenient and quick, greatly improves the production efficiency, and is suitable for production;
[0004] However, the above disclosed batching equipment still has some defects when in use: when in use, the device cannot quantitatively put the raw materials into the mixing tank for batching, and cannot scrape off the materials adhering to the inner wall of the mixing tank for mixing, which affects the uniformity of batching. Therefore, those skilled in the art provide a rubber material production batching device to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of the utility model is to provide a rubber material production batching device to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A rubber material production batching device comprises a mixing tank, a batching component is installed on the upper part of the mixing tank, and a mixing component is arranged inside the mixing tank;
[0008] The batching assembly comprises a tank cover installed at the top end surface of the mixing tank, the top of the tank cover is arranged around and installed on a fixing frame, a batching box is fixedly installed on the inner top of each fixing frame, a box cover is arranged on the top of each batching box, and a quantitative mechanism is arranged between the batching box and the mixing tank;
[0009] The mixing assembly includes a stirring motor installed in the middle of the top of the tank cover, the output shaft of the stirring motor is fixedly installed with a stirring shaft, the bottom of the stirring shaft is fixedly installed with a support rod, a U-shaped stirring plate is fixedly installed between the two sides of the outer end of the support rod, and the U-shaped stirring plate is fitted to the inner wall of the mixing tank.
[0010] As a further solution of the utility model: the quantitative mechanism includes a lower hopper installed at the bottom discharge end of the batching box, a distribution box is fixedly installed at the bottom of the lower hopper, and a servo motor is fixedly installed at the position of the distribution box corresponding to the outer wall of the fixed frame.
[0011] As a further solution of the utility model: the output shaft of each servo motor is fixedly mounted with a connecting shaft, and the connecting shaft is arranged inside the material distribution box, and the outside of the connecting shaft is equidistantly mounted with a material distribution plate.
[0012] As a further solution of the utility model: a feed pipe is fixedly installed at the discharge end of the dispensing box, and a matching feed port is opened at the position of the feed pipe inside the tank cover.
[0013] As a further solution of the utility model: an adjusting motor is fixedly installed in the middle of the top of the box cover, a rotating shaft is fixedly installed on the output shaft of the adjusting motor, stirring wheels are equidistantly installed outside the rotating shaft, and the stirring wheels are arranged on the inner side of the batching box.
[0014] As a further solution of the utility model: a support frame is fixedly installed on the bottom of the mixing tank, and a control box is fixedly installed on the outer wall of the mixing tank.
[0015] As a further solution of the utility model: a discharge port is provided at the inner bottom of the mixing tank, and a matching discharge valve pipe is installed at the position of the bottom of the mixing tank corresponding to the discharge port.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. A rubber material production batching device, when in use, by placing the production raw materials in a batching box, pouring the raw materials into the distribution box through the lower hopper, quantitatively taking and placing through the distribution plate, and cooperating with the servo motor to drive the connecting shaft to rotate, the quantitative raw materials in the distribution plate can be put into the feed port from the lower pipe, thereby realizing quantitative feeding of raw materials for mixing and batching, and improving the precision of batching, which is better than the traditional method.
[0018] 2. A batching device for rubber material production, which drives the stirring wheel at the rotating shaft to stir through the adjusting motor on the top of the box cover, can effectively avoid the blockage of raw materials in the batching box and improve the precision of material discharge. The stirring motor on the top of the tank cover drives the stirring shaft to rotate, and the support rod is used for mixing and stirring. The U-shaped stirring plate is used to scrape off the material adhering to the inner wall of the mixing tank, which can improve the uniformity and effect of mixing and stirring, which is better than the traditional method. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1It is a structural schematic diagram of a rubber material production batching device;
[0020] Figure 2 It is a structural schematic diagram of a batching box in a batching device for rubber material production;
[0021] Figure 3 It is a structural schematic diagram of a batching box in a batching device for rubber material production;
[0022] Figure 4 The present invention is a schematic diagram of the structure of a batching box in a batching device for producing rubber materials.
[0023] In the figure: 1. mixing tank; 2. tank cover; 3. fixing frame; 4. batching box; 5. discharge hopper; 6. discharge pipe; 7. support frame; 8. control box; 9. discharge valve pipe; 10. box cover; 11. feed inlet; 12. stirring motor; 13. stirring shaft; 14. U-shaped stirring plate; 15. support rod; 16. discharge port; 17. adjustment motor; 18. rotating shaft; 19. stirring wheel; 20. distribution box; 21. servo motor; 22. connecting shaft; 23. distribution plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 4 In the embodiment of the utility model, a rubber material production batching device includes a mixing tank 1, a batching component is installed on the upper part of the mixing tank 1, a mixing component is arranged inside the mixing tank 1, and the mixing component includes a stirring motor 12 installed at the middle of the top of the tank cover 2, a stirring shaft 13 is fixedly installed on the output shaft of the stirring motor 12, a supporting rod 15 is fixedly installed on the bottom of the stirring shaft 13, a U-shaped stirring plate 14 is fixedly installed between the two sides of the outer end of the supporting rod 15, and the U-shaped stirring plate 14 is arranged on the inner wall of the mixing tank 1, the stirring motor 12 on the top of the tank cover 2 drives the stirring shaft 13 to rotate, and the supporting rod 15 is cooperated to mix and stir, and the material adhering to the inner wall of the mixing tank 1 is scraped off by the U-shaped stirring plate 14, so that the uniformity and effect of mixing and stirring can be improved;
[0026] The batching assembly includes a tank cover 2 installed at the top end surface of the mixing tank 1, the top of the tank cover 2 is arranged around and installed on a fixing frame 3, a batching box 4 is fixedly installed on the inner top of each fixing frame 3, a box cover 10 is provided on the top of the batching box 4, and a quantitative mechanism is provided between the batching box 4 and the mixing tank 1;
[0027] The quantitative mechanism includes a lower hopper 5 installed at the bottom discharge end of the batching box 4, a material distribution box 20 is fixedly installed at the bottom of the lower hopper 5, a servo motor 21 is fixedly installed at the position of the material distribution box 20 on the outer wall of the fixed frame 3, a connecting shaft 22 is fixedly installed on the output shaft of each servo motor 21, and the connecting shaft 22 is arranged inside the material distribution box 20, and a material distribution plate 23 is equidistantly installed outside the connecting shaft 22, a material distribution pipe 6 is fixedly installed at the discharge end of the material distribution box 20, and a matching inlet is opened at the position corresponding to the material distribution pipe 6 inside the tank cover 2 A material inlet 11 and a discharge port 16 are provided at the inner bottom of the mixing tank 1. A matching discharge valve tube 9 is installed at the bottom of the mixing tank 1 at a position corresponding to the discharge port 16. The production raw materials are placed in the batching box 4, and the raw materials are poured into the dividing box 20 through the lower hopper 5. The quantitative taking and placing is carried out through the dividing plate 23. The servo motor 21 drives the connecting shaft 22 to rotate, and the quantitative raw materials in the dividing plate 23 can be put into the feed inlet 11 from the lower pipe 6, thereby realizing the quantitative addition of raw materials for mixing and batching, and improving the precision of batching.
[0028] exist Figure 1 and 3 Middle: An adjusting motor 17 is fixedly installed in the middle of the top of the box cover 10, and a rotating shaft 18 is fixedly installed on the output shaft of the adjusting motor 17. Stirring wheels 19 are evenly installed outside the rotating shaft 18, and the stirring wheel 19 is arranged on the inner side of the batching box 4. The adjusting motor 17 on the top of the box cover 10 drives the stirring wheel 19 at the rotating shaft 18 for stirring, which can effectively avoid the blockage of the raw materials in the batching box 4 and improve the precision of the material discharge.
[0029] exist Figure 1 Middle: A support frame 7 is fixedly installed on the bottom of the mixing tank 1, and a control box 8 is fixedly installed on the outer wall of the mixing tank 1. The mixing tank 1 is supported and placed by the support frame 7.
[0030] The working principle of the utility model is as follows: when in use, the production raw materials are placed in the batching box 4 (the number of batching boxes 4 is increased as needed), the raw materials are poured into the distribution box 20 through the discharge hopper 5, and the quantitative taking and placing is carried out through the distribution plate 23, and the servo motor 21 drives the connecting shaft 22 to rotate, so that the quantitative raw materials in the distribution plate 23 can be put into the feed port 11 from the discharge pipe 6, so as to realize the quantitative feeding of raw materials for mixing and batching, and improve the precision of batching, and drive the stirring wheel 19 at the rotating shaft 18 to stir through the adjusting motor 17 on the top of the box cover 10, so as to effectively avoid the blockage of raw materials in the batching box 4 and improve the precision of material discharge, and drive the stirring shaft 13 to rotate through the stirring motor 12 on the top of the tank cover 2, and cooperate with the support rod 15 to mix and stir, and scrape the material adhering to the inner wall of the mixing tank 1 through the U-shaped stirring plate 14, so as to improve the uniformity and effect of mixing and stirring, which is convenient for users to use and more practical.
Claims
1. A rubber material production batching device, comprising a mixing tank (1), characterized in that: A batching assembly is installed on the upper part of the mixing tank (1), and a mixing assembly is arranged inside the mixing tank (1); The batching assembly comprises a tank cover (2) mounted on the top end surface of the mixing tank (1), the top of the tank cover (2) is mounted on a fixed frame (3) in a circle, a batching box (4) is fixedly mounted on the inner top of each fixed frame (3), a box cover (10) is arranged on the top of each batching box (4), and a quantitative mechanism is arranged between the batching box (4) and the mixing tank (1); The mixing assembly comprises a stirring motor (12) installed at the middle of the top of the tank cover (2), the output shaft of the stirring motor (12) is fixedly mounted with a stirring shaft (13), the bottom of the stirring shaft (13) is fixedly mounted with a support rod (15), a U-shaped stirring plate (14) is fixedly mounted between the two sides of the outer end of the support rod (15), and the U-shaped stirring plate (14) is arranged in close contact with the inner wall of the mixing tank (1).
2. A rubber material production batching device according to claim 1, characterized in that: The quantitative mechanism comprises a lower hopper (5) installed at the bottom discharge end of the batching box (4), a material distribution box (20) is fixedly installed at the bottom of the lower hopper (5), and a servo motor (21) is fixedly installed at the position of the outer wall of the fixed frame (3) corresponding to the material distribution box (20).
3. A rubber material production batching device according to claim 2, characterized in that: The output shaft of each servo motor (21) is fixedly mounted with a connecting shaft (22), and the connecting shaft (22) is arranged inside the material distribution box (20), and a material distribution plate (23) is equidistantly mounted outside the connecting shaft (22).
4. A rubber material production batching device according to claim 2, characterized in that: A discharge pipe (6) is fixedly mounted on the discharge end of the material distribution box (20), and a matching feed port (11) is provided inside the tank cover (2) at a position corresponding to the discharge pipe (6).
5. A rubber material production batching device according to claim 1, characterized in that: An adjusting motor (17) is fixedly mounted at the middle of the top of the box cover (10), a rotating shaft (18) is fixedly mounted on the output shaft of the adjusting motor (17), stirring wheels (19) are equidistantly mounted outside the rotating shaft (18), and the stirring wheels (19) are arranged on the inner side of the batching box (4).
6. A rubber material production batching device according to claim 1, characterized in that: A support frame (7) is fixedly mounted on the bottom of the mixing tank (1), and a control box (8) is fixedly mounted on the outer wall of the mixing tank (1).
7. A rubber material production batching device according to claim 1, characterized in that: The inner bottom of the mixing tank (1) is provided with a discharge port (16), and a matching discharge valve pipe (9) is installed at a position of the bottom of the mixing tank (1) corresponding to the discharge port (16).