Crushing device for waste rubber processing
The crushing device addresses dust hazards in waste rubber processing by using water mist to suppress dust during crushing and discharge, improving operational safety.
Patent Information
- Application Number
- CN202420450834.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-08
AI Technical Summary
The random discarding of waste rubber products generates harmful dust during crushing, posing health risks to nearby staff due to air diffusion.
A crushing device equipped with top and bottom dust reduction pipes connected to atomizing nozzles that spray water mist to mitigate dust generation during the crushing and discharge processes, utilizing a crushing assembly with active and driven wheels and a conveyor belt system.
Effectively reduces dust dispersion by spraying water mist, enhancing safety in the waste rubber crushing process.
Smart Images

Figure CN222135597U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of waste rubber processing, and in particular relates to a crushing device for waste rubber processing. Background Art
[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce large deformation under a small external force. It can return to its original shape after the external force is removed. Rubber is divided into two types: natural rubber and synthetic rubber. Natural rubber is processed from the gum extracted from plants such as rubber trees and rubber grass; synthetic rubber is obtained by polymerization of various monomers. Rubber products are widely used in industry and life.
[0003] The random discarding of waste rubber products has caused environmental pollution. At present, the market uses rubber crushers to recycle and granulate waste plastics and rubber products. It can crush woven bags, agricultural films, handbags, rubber, sponges and other rubber products into small pieces. However, in the process of crushing the waste rubber by the crusher, harmful dust will be generated. When the harmful dust is diffused in the air, it will cause harm to the health of the staff around the crusher. Based on this, the utility model provides a crushing device for processing waste rubber. Utility Model Content
[0004] In order to solve the above problems existing in the prior art, the utility model provides a crushing device for processing waste rubber, which has the characteristics of good safety in use.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crushing device for processing waste rubber, comprising a support frame, a crushing bin is installed on the top of the support frame, a crushing assembly is arranged inside the crushing bin, an upper hopper is fixedly installed on the top of the crushing bin, a discharge hopper is fixedly installed on the bottom of the crushing bin, a discharge bin is arranged on one side below the discharge hopper, and a transmission assembly is arranged inside the discharge bin;
[0006] A fixing frame is symmetrically welded on the top of one end of the upper hopper, and a top dust reduction pipe is installed on the top of the two fixing frames. A No. 1 connecting pipe is installed on one side of the outer wall of the top dust reduction pipe. A bottom dust reduction pipe is fixed on the top of one side of the discharge bin, and a No. 2 connecting pipe is installed on one side of the outer wall of the bottom dust reduction pipe. The No. 1 connecting pipe and the No. 2 connecting pipe are connected by a three-way pipe, and a water supply pipe is connected to one end of the three-way pipe. Atomizing nozzles are equidistantly installed on the other side of the outer wall of the No. 1 connecting pipe and the other side of the outer wall of the No. 2 connecting pipe.
[0007] As a preferred technical solution of a crushing device for processing waste rubber of the utility model, the crushing assembly includes an active rod, a first crushing wheel, a driving gear, a driven wheel, a driven rod, a second crushing wheel, a driven gear, a supporting bottom plate, a driving motor, a reducer, a driving wheel and a belt;
[0008] An active rod is installed on one side of the crushing bin, a No. 1 crushing wheel is equidistantly installed on the outer wall of the active rod, a driving gear is installed on one side of the outer wall of the active rod, a driven wheel is installed on one edge of the outer wall of the active rod, a driven rod is installed on the other side of the crushing bin, a No. 2 crushing wheel is equidistantly installed on the outer wall of the driven rod, a driven gear is installed on one side of the outer wall of the driven rod, a supporting base plate is welded on one side of the bottom of the inner bottom of the support frame, a driving motor is installed on one side of the top of the supporting base plate, a reducer is installed on the other side of the top of the supporting base plate, the output end of the driving motor is connected to the input end of the reducer, a driving wheel is installed on the output end of the reducer, and the driving wheel and the driven wheel are connected by a belt.
[0009] As an optimal technical solution for a crushing device for processing waste rubber of the utility model, a feed opening is provided on one side of the top of the discharge bin, the feed opening is matched with the bottom opening of the discharge hopper, a discharge opening is provided on one side of the bottom of the discharge bin, and a plurality of support rods are welded to the bottom of the discharge bin.
[0010] As a preferred technical solution of a crushing device for processing waste rubber of the utility model, positioning holes are equidistantly provided on the top of one side of the discharge bin, and the atomizing nozzle installed on the outside of the bottom dust suppression pipe is located inside the positioning holes.
[0011] As a preferred technical solution of a crushing device for processing waste rubber of the utility model, two mounting brackets are installed near the positioning bracket hole on one side of the discharge bin, and the bottom dust reduction pipe is located inside the two mounting brackets.
[0012] As a preferred technical solution of a crushing device for waste rubber processing of the utility model, the transmission assembly includes a first rotating rod, a second rotating rod, a conveyor belt, a third rotating rod and a reduction motor;
[0013] A No. 1 rotating rod is installed on one side of the middle part of the discharge bin, a No. 2 rotating rod is installed on the other side of the middle part of the discharge bin, a conveyor belt is installed on the outside of the No. 1 rotating rod and the No. 2 rotating rod, a No. 3 rotating rod is installed equidistantly in the middle part of the discharge bin, a reduction motor is installed on the other side of the discharge bin, and the output end of the reduction motor is connected to the No. 1 rotating rod.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] When the utility model is in use, by connecting the water supply pipe to the external pressurized water source, the atomizing nozzles installed in the top dust reduction pipe and the atomizing nozzles installed in the bottom dust reduction pipe can spray water mist. In the process of crushing the waste rubber materials by the device, the water mist sprayed by the atomizing nozzles installed in the top dust reduction pipe can reduce the dust generated in the process of crushing the waste rubber materials, and the water mist sprayed by the atomizing nozzles installed in the bottom dust reduction pipe can reduce the dust generated in the process of discharging the crushed waste rubber materials, thereby preventing dust from diffusing in the air around the device, which is beneficial to improving the safety of the waste rubber crushing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the installation structure of the reduction motor of the utility model;
[0019] Figure 3 This is a schematic diagram of the installation structure of the top dust suppression pipe of the utility model;
[0020] Figure 4 It is a partial cross-sectional view of the utility model;
[0021] Figure 5 This is an exploded view of the installation of the belt of the utility model;
[0022] Figure 6 This is an exploded view of the installation of the bottom dust suppression pipe of the utility model.
[0023] In the figure: 1. Support frame; 2. Crushing bin; 3. Upper hopper; 4. Discharge hopper; 5. Discharge bin; 6. Active rod; 7. Crushing wheel No. 1; 8. Active gear; 9. Driven wheel; 10. Driven rod; 11. Crushing wheel No. 2; 12. Driven gear; 13. Support bottom plate; 14. Driving motor; 15. Reducer; 16. Driving wheel; 17. Belt; 18. Fixed frame; 19. Top dust suppression pipe; 20. No. 1 connecting pipe; 21. Bottom dust suppression pipe; 22. No. 2 connecting pipe; 23. Three-way pipe; 24. Water supply pipe; 25. Atomizing nozzle; 26. Mounting bracket; 27. Positioning card hole; 28. No. 1 rotating rod; 29. No. 2 rotating rod; 30. Conveyor belt; 31. No. 3 rotating rod; 32. Reducer motor. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0025] See also Figures 1 to 6 The utility model provides the following technical solutions: a crushing device for processing waste rubber, including a support frame 1, a crushing bin 2 is installed on the top of the support frame 1, a crushing assembly is arranged inside the crushing bin 2, the crushing assembly includes an active rod 6, a No. 1 crushing wheel 7, a driving gear 8, a driven wheel 9, a driven rod 10, a No. 2 crushing wheel 11, a driven gear 12, a support bottom plate 13, a driving motor 14, a reducer 15, a driving wheel 16 and a belt 17, an active rod 6 is movably installed on one side of the crushing bin 2, a No. 1 crushing wheel 7 is fixedly installed on the outer wall of the active rod 6 at equal distances, a driving gear 8 is fixedly installed on one side of the outer wall of the active rod 6, and a side of the outer wall of the active rod 6 is fixedly installed A driven wheel 9 is installed, a driven rod 10 is movably installed on the other side of the crushing chamber 2, a No. 2 crushing wheel 11 is fixedly installed on the outer wall of the driven rod 10 at equal intervals, a driven gear 12 is fixedly installed on one side of the outer wall of the driven rod 10, and the driven gear 12 and the driving gear 8 are connected by tooth meshing, a support base plate 13 is welded on one side of the bottom of the support frame 1, a driving motor 14 is fixedly installed on one side of the top of the support base plate 13, a reducer 15 is fixedly installed on the other side of the top of the support base plate 13, the output end of the driving motor 14 is connected to the input end of the reducer 15, a driving wheel 16 is installed on the output end of the reducer 15, and the driving wheel 16 and the driven wheel 9 are connected by a belt 17;
[0026] An upper hopper 3 is fixedly installed on the top of the crushing bin 2, a discharging hopper 4 is fixedly installed on the bottom of the crushing bin 2, a discharging bin 5 is arranged on one side below the discharging hopper 4, a feeding opening is provided on one side of the top of the discharging bin 5, the feeding opening is matched with the bottom opening of the discharging hopper 4, and it is convenient for the installation and use of the discharging bin 5, a discharging opening is provided on one side of the bottom of the discharging bin 5, a plurality of supporting rods are welded to the bottom of the discharging bin 5, positioning holes 27 are equidistantly provided on the top of one side of the discharging bin 5, two mounting brackets 26 are installed near the positioning holes 27 on one side of the discharging bin 5, and the inside of the discharging bin 5 is provided with a discharging opening. A transmission component is provided, and the transmission component includes a No. 1 rotating rod 28, a No. 2 rotating rod 29, a conveyor belt 30, a No. 3 rotating rod 31 and a reduction motor 32. The No. 1 rotating rod 28 is movably installed on one side of the middle part of the discharge bin 5, and the No. 2 rotating rod 29 is movably installed on the other side of the middle part of the discharge bin 5. The conveyor belt 30 is installed outside the No. 1 rotating rod 28 and the No. 2 rotating rod 29, and the No. 3 rotating rod 31 is movably installed at an equal distance in the middle part of the discharge bin 5. The reduction motor 32 is fixedly installed on the other side of the discharge bin 5, and the output end of the reduction motor 32 is fixedly connected to the No. 1 rotating rod 28;
[0027] A fixing frame 18 is symmetrically welded to the top of one end of the upper hopper 3, and a top dust reduction pipe 19 is installed on the top of the two fixing frames 18. A No. 1 connecting pipe 20 is installed on one side of the outer wall of the top dust reduction pipe 19. A bottom dust reduction pipe 21 is fixed inside the two mounting brackets 26 on the top of one side of the discharge bin 5, and a No. 2 connecting pipe 22 is installed on one side of the outer wall of the bottom dust reduction pipe 21. The No. 1 connecting pipe 20 and the No. 2 connecting pipe 22 are connected by a three-way pipe 23, and a water supply pipe 24 is connected to one end of the three-way pipe 23. The water supply pipe 24 is connected to an external pressurized water source, and atomizing nozzles 25 are equidistantly installed on the other side of the outer wall of the No. 1 connecting pipe 20 and the other side of the outer wall of the No. 2 connecting pipe 22, and the atomizing nozzle 25 installed on the outside of the bottom dust reduction pipe 21 is located inside the positioning card hole 27. The input end of the drive motor 14 and the input end of the reduction motor 32 are electrically connected to the output end of the external power supply through corresponding control switches. The drive motor 14 and the reduction motor 32 are both existing technical equipment, and their specific structures and working principles are not described in detail here.
[0028] The working principle and use process of the utility model: before using the device, the staff connects the water supply pipe 24 to the external pressurized water source, and the external pressurized water enters the inside of the three-way pipe 23 through the water supply pipe 24, and then the pressurized water enters the inside of the No. 1 connecting pipe 20 and the No. 2 connecting pipe 22 respectively, and the pressurized water enters the inside of the top dust reduction pipe 19 through the No. 1 connecting pipe 20 and is sprayed out from the atomizing nozzle 25 installed on the top dust reduction pipe 19, and the pressurized water enters the inside of the bottom dust reduction pipe 21 through the No. 2 connecting pipe 22 and is sprayed out from the atomizing nozzle 25 installed on the bottom dust reduction pipe 21;
[0029] After the installed atomizing nozzle 25 sprays water mist, the staff starts the driving motor 14 and the reduction motor 32 respectively. The driving motor 14 drives the driving wheel 16 to rotate through the reducer 15. The driving wheel 16 rotates through the belt 17, and the driving rod 6, the first crushing wheel 7 and the driving gear 8 rotate synchronously with the driving wheel 16. The driving gear 8 rotates to drive the driven gear 12 to rotate. The driven rod 10 and the second crushing wheel 11 rotate synchronously with the driven gear 12. The reduction motor 32 drives the first rotating rod 28 to rotate, and the first rotating rod 28 rotates to drive the conveyor belt 30;
[0030] After the driving motor 14 and the reduction motor 32 are running stably, the staff puts the waste rubber material into the upper hopper 3. The waste rubber material can be crushed by the coordinated use of the No. 1 crushing wheel 7 and the No. 2 crushing wheel 11. The water mist sprayed by the atomizing nozzle 25 installed through the top dust reduction pipe 19 can reduce the dust generated during the crushing process of the waste rubber material. The crushed waste rubber material enters the discharge bin 5 through the discharge hopper 4 and is discharged through the conveyor belt 30 inside the discharge bin 5. The water mist sprayed by the atomizing nozzle 25 installed through the bottom dust reduction pipe 21 can reduce the dust generated during the discharge process of the crushed waste rubber material, thereby preventing dust from spreading in the air around the device, which is beneficial to improving the safety of the waste rubber crushing process.
[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A crushing device for processing waste rubber, comprising a support frame (1), characterized in that: A crushing bin (2) is installed at the top of the support frame (1), a crushing assembly is arranged inside the crushing bin (2), an upper hopper (3) is fixedly installed at the top of the crushing bin (2), a discharge hopper (4) is fixedly installed at the bottom of the crushing bin (2), a discharge bin (5) is arranged on one side below the discharge hopper (4), and a transmission assembly is arranged inside the discharge bin (5); A fixing frame (18) is symmetrically welded to the top of one end of the upper hopper (3), and a top dust reduction pipe (19) is installed on the top of the two fixing frames (18). A No. 1 connecting pipe (20) is installed on one side of the outer wall of the top dust reduction pipe (19). A bottom dust reduction pipe (21) is fixed to the top of one side of the discharge bin (5), and a No. 2 connecting pipe (22) is installed on one side of the outer wall of the bottom dust reduction pipe (21). The No. 1 connecting pipe (20) and the No. 2 connecting pipe (22) are connected by a three-way pipe (23), and one end of the three-way pipe (23) is connected to a water supply pipe (24). Atomizing nozzles (25) are equidistantly installed on the other side of the outer wall of the No. 1 connecting pipe (20) and the other side of the outer wall of the No. 2 connecting pipe (22).
2. The crushing device for waste rubber processing according to claim 1 is characterized in that: The crushing assembly comprises an active rod (6), a first crushing wheel (7), a driving gear (8), a driven wheel (9), a driven rod (10), a second crushing wheel (11), a driven gear (12), a supporting bottom plate (13), a driving motor (14), a reducer (15), a driving wheel (16) and a belt (17); An active rod (6) is installed on one side of the crushing bin (2), a first crushing wheel (7) is installed equidistantly on the outer wall of the active rod (6), a driving gear (8) is installed on one side of the outer wall of the active rod (6), a driven wheel (9) is installed on one side of the outer wall of the active rod (6), a driven rod (10) is installed on the other side of the crushing bin (2), a second crushing wheel (11) is installed equidistantly on the outer wall of the driven rod (10), a driven gear (12) is installed on one side of the outer wall of the driven rod (10), a support base plate (13) is welded on one side of the bottom of the inner bottom of the support frame (1), a driving motor (14) is installed on one side of the top of the support base plate (13), a reducer (15) is installed on the other side of the top of the support base plate (13), an output end of the driving motor (14) is connected to an input end of the reducer (15), a driving wheel (16) is installed on the output end of the reducer (15), and the driving wheel (16) and the driven wheel (9) are connected via a belt (17).
3. The crushing device for waste rubber processing according to claim 1 is characterized in that: A feed opening is provided on one side of the top end of the discharge bin (5), the feed opening is matched with the bottom opening of the discharge hopper (4), a discharge opening is provided on one side of the bottom end of the discharge bin (5), and a plurality of support rods are welded to the bottom end of the discharge bin (5).
4. The crushing device for waste rubber processing according to claim 1 is characterized in that: Positioning holes (27) are equidistantly provided on the top of one side of the discharge bin (5), and the atomizing nozzle (25) installed outside the bottom dust suppression pipe (21) is located inside the positioning holes (27).
5. The crushing device for waste rubber processing according to claim 4 is characterized in that: Two mounting brackets (26) are installed on one side of the discharge bin (5) near the positioning bracket hole (27), and the bottom dust reduction pipe (21) is located inside the two mounting brackets (26).
6. The crushing device for waste rubber processing according to claim 1 is characterized in that: The transmission assembly comprises a first rotating rod (28), a second rotating rod (29), a conveyor belt (30), a third rotating rod (31) and a reduction motor (32); A first rotating rod (28) is installed on one side of the middle of the discharge bin (5), a second rotating rod (29) is installed on the other side of the middle of the discharge bin (5), a conveyor belt (30) is installed outside the first rotating rod (28) and the second rotating rod (29), a third rotating rod (31) is installed equidistantly in the middle of the discharge bin (5), a reduction motor (32) is installed on the other side of the discharge bin (5), and an output end of the reduction motor (32) is connected to the first rotating rod (28).
