Mud guard injection molding part taking device
By using a transverse tray and material pick-up suction cup during the injection molding process, the fender is grabbed from the injection mold and transported to the collection equipment, solving the problem of fender fall impact, improving yield and protecting drive mechanism.
Patent Information
- Application Number
- CN202420130801.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-18
AI Technical Summary
During the injection molding process, the fender is directly knocked out of the mold and then falls into the collection box, resulting in impact damage and affecting the yield rate.
A material collection device for injection molded parts including a frame, a transverse traverse and a material extraction suction cup is designed. The material extraction suction cup is slid in the vertical direction by driving mechanism to grab the fender and transfer it to the collection equipment to reduce impact. force.
It effectively reduces the impact force after the fender is ejected, improves the yield rate of the fender, and reduces friction through telescopic electric cylinders and rollers to protect the driving mechanism.
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Figure CN222135827U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of injection molding retrieval equipment, and in particular to a fender injection molding retrieval device. Background Art
[0002] Mudguard refers to a structure installed at the rear or upper part of the wheel outer frame, usually made of high-quality rubber or engineering plastic. The main function of the mudguard is to prevent splashing stones, gravel and mud from damaging the paint of the car body, and to prevent mud from splashing onto the tie rod and ball head, causing premature rust. It can also prevent splashing mud and water droplets from splashing on pedestrians.
[0003] Fenders are usually made by injection molding, that is, the injection molding material is injected into the mold of the injection molding machine, the molten injection molding material is injected into the mold, and cooled to form the fender. Then, the fender is ejected from the mold with the help of other equipment and falls into a collection box (the collection box is usually set around the mold to receive the fender), and then the operator picks it up from the collection box, and finally packs and packages the fender.
[0004] In the above-mentioned fender production process, after the fender is ejected, it directly falls into the collection box. The fender collides with the collection box, causing the fender to be impacted by the collection box. There is a possibility that the fender may be damaged, which restricts the yield rate of the fender to a certain extent. Utility Model Content
[0005] In order to reduce the impact on the fender after being ejected, the present application provides a fender injection molding part taking device.
[0006] The present application provides a fender injection molding material taking device, which adopts the following technical solution:
[0007] A fender injection molded part picking device comprises a frame, a transverse frame is slidably arranged on the frame, a picking suction cup is slidably arranged on the transverse frame in a vertical direction, the picking suction cup is used to grab the injection molded parts, and a driving mechanism is arranged on the transverse frame, the driving mechanism is used to drive the picking suction cup to slide in the vertical direction.
[0008] Through the above technical scheme, after the fender is injection molded, the operator drives the transverse frame to move along the length direction of the frame so that the transverse frame slides to the top of the injection mold, and then drives the material picking suction cup to slide in the vertical direction through the driving mechanism, so that the fender is adsorbed on the material picking suction cup, and then the fender is transferred to the collection device for collecting the fender through the driving mechanism and the transverse frame, and finally the material picking suction cup is released so that the fender is safely on the ground.
[0009] The fender is transferred from the injection mold to the collection device through the device. Compared with the fender directly falling into the collection box, the device effectively reduces the impact on the fender after being ejected, thereby improving the yield rate of the fender.
[0010] In a preferred example, the utility model can be further configured as follows: the driving mechanism includes a telescopic electric cylinder, the telescopic electric cylinder is installed on the transverse frame, and the material picking suction cup is installed on the piston rod of the telescopic electric cylinder.
[0011] Through the above technical solution, after the transverse moving frame moves to directly above the injection mold, the telescopic electric cylinder is started, and the piston rod of the telescopic electric cylinder extends downward to drive the material picking suction cup to move downward until the material picking suction cup and the mudguard contact each other, thereby completing the material picking operation of the material picking suction cup on the mudguard.
[0012] On the contrary, the piston rod of the telescopic electric cylinder moves upward, driving the material taking suction cup and the mudguard to move upward, so as to cooperate with the transverse moving frame to move to the collecting device of the mudguard.
[0013] In a preferred example, the utility model can be further configured as follows: a sliding seat is slidably provided on the transverse frame, the sliding direction of the sliding seat and the sliding direction of the transverse frame are perpendicular to each other, and the telescopic electric cylinder is installed on the sliding seat.
[0014] Through the above technical scheme, since the sliding direction of the sliding seat and the sliding direction of the transverse frame are perpendicular to each other, and the telescopic electric cylinder is installed on the sliding seat, therefore, after the transverse frame moves to directly above the injection mold, if there is a misalignment between the discharge port of the injection mold and the material picking suction cup, the operator starts the sliding seat, and the sliding seat drives the telescopic electric cylinder to slide, so that the material picking suction cup is aligned with the discharge port of the injection mold, so that after the piston rod of the telescopic electric cylinder is extended, the material picking suction cup can accurately adsorb the mudguard, thereby improving the accuracy of the device in grabbing the mudguard.
[0015] In a preferred example, the utility model can be further configured as follows: a spur gear is rotatably installed in the sliding seat, a rack is installed on the telescopic electric cylinder, the rack and the spur gear are meshed with each other, and a driving source is provided on the sliding seat, and the driving source is used to drive the spur gear to rotate.
[0016] Through the above technical scheme, if the height of the feeding port of the injection mold is relatively low, the operator starts the driving source, the driving source drives the flat gear to rotate, the flat gear drives the rack to move downward, and the telescopic electric cylinder moves downward with the rack, that is, the body of the telescopic electric cylinder can move downward, so the feeding suction cup on the piston rod of the telescopic electric cylinder can absorb the mudguard at a lower position, thereby increasing the sliding stroke of the feeding suction cup, so that the device can cooperate with the injection mold with a lower feeding port to perform mudguard transfer processing.
[0017] In a preferred example, the utility model can be further configured as follows: the driving source includes a motor, the motor is mounted on the sliding seat, and the spur gear is mounted on the output shaft of the motor.
[0018] Through the above technical solution, since the spur gear is installed on the output shaft of the motor, the operator starts the motor, and the output shaft of the motor drives the spur gear to rotate, which can make the rack and the telescopic electric cylinder move in the vertical direction to increase the sliding stroke of the material picking suction cup.
[0019] In a preferred example, the utility model can be further configured as follows: a groove is provided in the sliding seat, a plurality of rollers are rotatably arranged in the groove, and the rollers can roll along the outer wall of the telescopic electric cylinder.
[0020] Through the above technical solution, since the roller can roll along the outer wall of the telescopic electric cylinder, the friction between the telescopic electric cylinder and the sliding seat is reduced, thereby reducing the load of the driving source.
[0021] In a preferred example, the utility model can be further configured as follows: a protective ring is sleeved on the roller, the protective ring and the outer wall of the telescopic electric cylinder abut against each other, and the roller rolls along the outer wall of the telescopic electric cylinder through the protective ring.
[0022] Through the above technical solution, the protective ring can be made of flexible rubber material. Since the roller rolls along the outer wall of the telescopic electric cylinder through the protective ring, the wear of the telescopic electric cylinder caused by the roller is reduced under the protective effect of the protective ring during the rolling process of the roller.
[0023] In a preferred example, the utility model can be further configured as follows: the device also includes a conveyor belt, and the conveyor belt is used to receive the injection molded parts put down by the material taking suction cup.
[0024] Through the above technical solution, the operator controls the driving mechanism and the transverse frame so that the material picking suction cup can transfer the fender to the conveyor belt. The fender is transmitted forward along the conveyor belt, and then the operator packs and packages the fender.
[0025] In summary, the utility model includes the following beneficial technical effects:
[0026] 1. This device moves the transverse frame and the material-taking suction cup so that the fender is adsorbed on the material-taking suction cup after being ejected from the injection mold, and then the fender is transferred to the conveyor belt so that the fender can land stably, effectively reducing the impact on the fender after being ejected, thereby improving the yield rate of the fender;
[0027] 2. The operator starts the motor to drive the electric cylinder to move downward as a whole, so as to increase the sliding stroke of the material-retrieving suction cup, so that the material-retrieving suction cup on the piston rod of the telescopic electric cylinder can absorb the fender at a lower position, so that the device can cooperate with the injection mold with a lower material-retrieving port to carry out the fender transfer process;
[0028] 3. Since the roller with the protective ring can slide along the outer wall of the telescopic electric cylinder, on the one hand, it can reduce the friction force on the telescopic electric cylinder, thereby reducing the load of the motor; on the other hand, it can reduce the wear on the telescopic electric cylinder, thereby enhancing the protection of the telescopic electric cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application, mainly illustrating the structure of the conveyor belt and the frame.
[0030] Figure 2 yes Figure 1 The structural diagram from another angle mainly shows the height relationship between the frame and the conveyor belt.
[0031] Figure 3 It is a structural schematic diagram of part of the structure of an embodiment of the present application, mainly illustrating the structure of the sliding seat.
[0032] Figure 4 yes Figure 3 The cross-sectional diagram mainly illustrates the structure of the flat gear and the roller.
[0033] Description of reference numerals:
[0034] 1. Frame; 2. Transverse frame; 21. Material picking suction cup; 3. Driving mechanism; 31. Telescopic electric cylinder; 311. Rack; 4. Sliding seat; 41. Flat gear; 42. Driving source; 421. Motor; 43. Groove; 44. Roller; 441. Protective ring; 5. Conveyor belt; 6. Driving seat. DETAILED DESCRIPTION
[0035] The following is combined with Figure 1 -Attached Figure 4 This application is described in further detail.
[0036] Disclosed in an embodiment of the present application is a fender injection molding part taking device.
[0037] See attached Figure 1 and attached Figure 2 As shown, a fender injection molding part picking device includes a frame 1, the frame 1 is vertically arranged, and a transverse frame 2 is slidably arranged on the top of the frame 1 along the length direction of the frame 1, the transverse frame 2 is horizontally arranged, and the length direction of the transverse frame 2 and the length direction of the frame 1 are perpendicular to each other, and a drive seat 6 is installed on the transverse frame 2, and the drive seat 6 is used to drive the transverse frame 2 to slide.
[0038] See attached Figure 1 and attached Figure 2 As shown, two telescopic electric cylinders 31 are installed on the top of the transverse frame 2, and the piston rods of the telescopic electric cylinders 31 are set downward. Since the relevant structures of the two telescopic electric cylinders 31 are basically the same, only the relevant structure of one of the telescopic electric cylinders 31 is described in detail below, and the other telescopic electric cylinder 31 is not repeated.
[0039] See attached Figure 1 and attached Figure 2 As shown, a pick-up suction cup 21 is installed on the piston rod of the telescopic electric cylinder 31, and the pick-up suction cup 21 is arranged downward. The pick-up suction cup 21 is used to grab the injection molded parts, that is, to grab the fender at the outlet of the injection mold. For the sake of simplicity of the drawings, the adsorption power mechanism of the pick-up suction cup 21 is not shown in the drawings.
[0040] See attached Figure 1 and attached Figure 2 As shown, the material picking device also includes a conveyor belt 5, which is used to receive the mudguard lowered from the material picking suction cup 21. The conveyor belt 5 is installed on a frame, and the frame is arranged on one side of the frame 1. The height of the frame 1 is greater than the height of the conveyor belt 5.
[0041] When the fender is injection molded and ejected from the injection mold, the fender is at the discharge port of the injection mold. At this time, the operator first starts the drive seat 6, and the drive seat 6 drives the transverse frame 2 to move along the length direction of the frame 1, so that the transverse frame 2 moves to the top of the discharge port of the injection mold, thereby driving the material removal suction cup 21 to move to the top of the discharge port of the injection mold.
[0042] Then, the telescopic electric cylinder 31 is started, and the piston rod of the telescopic electric cylinder 31 extends downward, so that the material taking suction cup 21 gradually moves downward to the discharge port of the injection mold, so that the material taking suction cup 21 can grab the injection-molded fender.
[0043] Next, the telescopic electric cylinder 31 and the transverse moving frame 2 are controlled so that the material taking suction cup 21 carries the mudguard and moves onto the conveyor belt 5 until the mudguard is attached to the upper surface of the conveyor belt 5 .
[0044] Finally, release the material taking suction cup 21 so that the fender falls stably on the conveyor belt 5 .
[0045] The operator transfers the fender from the injection mold to the conveyor belt 5 through the material taking device. Compared with the fender directly falling into the collection box, the device effectively reduces the impact on the fender after being ejected, thereby improving the yield rate of the fender.
[0046] See attached Figure 2 and attached Figure 3As shown, two sliding seats 4 are slidably provided on the top surface of the transverse frame 2, and the two sliding seats 4 and the two telescopic electric cylinders 31 are arranged in one-to-one correspondence. The sliding direction of the sliding seat 4 and the sliding direction of the transverse frame 2 are perpendicular to each other, and the telescopic electric cylinder 31 is slidably installed on the corresponding sliding seat 4 along the vertical direction.
[0047] If there is a misalignment between the discharge port of the injection mold and the material picking suction cup 21, the operator starts the sliding seat 4, and the sliding seat 4 drives the telescopic electric cylinder 31 to slide along the length direction of the transverse frame 2, so that the material picking suction cup 21 is aligned with the discharge port of the injection mold, so that the material picking suction cup 21 can accurately adsorb the mudguard, thereby improving the accuracy of the device in grabbing the mudguard.
[0048] See attached Figure 3 and attached Figure 4 As shown, a motor 421 is installed on the outer wall of the sliding seat 4, and a spur gear 41 is coaxially fixedly connected to the output shaft of the motor 421. The spur gear 41 is rotatably arranged in the sliding seat 4, and a rack 311 is fixedly connected to the telescopic electric cylinder. The length direction of the rack 311 is consistent with the length direction of the telescopic electric cylinder, and the spur gear 41 and the rack 311 are meshed with each other.
[0049] The operator starts the motor 421, and the output shaft of the motor 421 drives the rack 311 and the telescopic cylinder 31 to slide downward to lower the height of the telescopic cylinder 31, so that the piston rod of the telescopic cylinder 31 can be lowered to a lower height, which can enable the material picking suction cup 21 to adsorb the mudguard at a lower position, thereby increasing the sliding stroke of the material picking suction cup 21, so that the device can cooperate with the injection mold with a lower material picking port to perform mudguard transfer processing.
[0050] See attached Figure 3 and attached Figure 4 As shown, a groove 43 is provided in the sliding seat 4, and a plurality of rollers 44 are rotatably arranged in the groove 43, which are used to reduce the friction between the telescopic electric cylinder 31 and the sliding seat 4, thereby reducing the load of the motor 421, and the plurality of rollers 44 are evenly distributed in the vertical direction. A protective ring 441 is sleeved on each roller 44, which is used to reduce the wear of the roller 44 on the outer wall of the telescopic electric cylinder 31, and the protective ring 441 is made of a flexible rubber material, and the protective ring 441 abuts against the outer wall of the telescopic electric cylinder 31, and the roller 44 rolls along the outer wall of the telescopic electric cylinder 31 through the protective ring 441.
[0051] The implementation principle of this embodiment is as follows: after the injection-molded fender is ejected from the injection mold, the drive seat 6 is first started, and the strength transverse frame 2 is moved to the top of the injection mold. Then, the sliding seat 4 is started, so that the material-retrieving suction cup 21 is located just above the discharge port of the injection mold. Next, the telescopic electric cylinder 31 and the motor 421 are started, so that the material-retrieving suction cup 21 moves downward, so that the material-retrieving suction cup 21 can grab the fender. Finally, the fender is placed on the conveyor belt 5 through the telescopic electric cylinder 31, the transverse frame 2 and the sliding seat 4, so that the operator can pack and package the fender.
[0052] By transferring the fenders through the material taking device, compared with the fenders directly falling into the collection box, the device effectively reduces the impact on the fenders after being ejected, thereby improving the yield rate of the fenders.
[0053] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application in sequence. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A fender injection molding material taking device, characterized in that: The invention comprises a frame (1), a transverse frame (2) is slidably arranged on the frame (1), a material picking suction cup (21) is slidably arranged on the transverse frame (2) in a vertical direction, the material picking suction cup (21) is used to grab the injection molded parts, and a driving mechanism (3) is arranged on the transverse frame (2), the driving mechanism (3) is used to drive the material picking suction cup (21) to slide in the vertical direction.
2. A fender injection molding material taking device according to claim 1, characterized in that: The driving mechanism (3) comprises a telescopic electric cylinder (31), the telescopic electric cylinder (31) is mounted on the transverse moving frame (2), and the material taking suction cup (21) is mounted on the piston rod of the telescopic electric cylinder (31).
3. A fender injection molding material taking device according to claim 2, characterized in that: A sliding seat (4) is slidably arranged on the transverse frame (2); the sliding direction of the sliding seat (4) and the sliding direction of the transverse frame (2) are perpendicular to each other; and the telescopic electric cylinder (31) is mounted on the sliding seat (4).
4. A fender injection molding material taking device according to claim 3, characterized in that: A spur gear (41) is rotatably mounted in the sliding seat (4), a rack (311) is mounted on the telescopic electric cylinder, the rack (311) and the spur gear (41) are meshed with each other, and a driving source (42) is provided on the sliding seat (4), the driving source (42) being used to drive the spur gear (41) to rotate.
5. A fender injection molding material taking device according to claim 4, characterized in that: The driving source (42) comprises a motor (421), the motor (421) is mounted on the sliding seat (4), and the flat gear (41) is mounted on the output shaft of the motor (421).
6. A fender injection molding material taking device according to claim 4, characterized in that: A groove (43) is provided in the sliding seat (4), and a plurality of rollers (44) are rotatably arranged in the groove (43). The rollers (44) can roll along the outer wall of the telescopic electric cylinder (31).
7. A fender injection molding material taking device according to claim 6, characterized in that: A protective ring (441) is sleeved on the roller (44), the protective ring (441) and the outer wall of the telescopic electric cylinder (31) are in contact with each other, and the roller (44) rolls along the outer wall of the telescopic electric cylinder (31) through the protective ring (441).
8. The fender injection molding material taking device according to claim 1, characterized in that: The device also comprises a conveyor belt (5), wherein the conveyor belt (5) is used to receive the injection molded parts put down by the material taking suction cup (21).
Citation Information
Cited By
Transfer device and transfer method for fender injection molding part machining
CN122211762A
