Novel rotary charging vehicle

By introducing a rotary feeding truck design on the aluminum smelting furnace feeding truck, the direction rotation of the hopper and the direct pushing of the material into the furnace is achieved by using a rotating electric machine and a material pushing mechanism, the problem of low feeding efficiency in the existing technology is solved and improved Work efficiency and provide staff protection and hopper cleaning solutions.

CN222136574UActive Publication Date: 2024-12-10CHONGQING ALTHERM THERMAL EQUIP CO LTD
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Patent Information

Application Number
CN202421047730.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-10
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

When filling trucks for existing aluminum smelting furnaces are loaded with aluminum and turned around and sent into the furnace, which causes the staff to take a lot of time to turn around and affect work efficiency.

Method used

A new rotary feeding vehicle was designed, using a rotating motor, rotating wheel, ring track, fixed platform, hydraulic cylinder and feed pushing mechanism, allowing the hopper to rotate on the fixing frame and approach the furnace, and put the hopper inside the hopper through pushing plates and scrapers. The aluminum material is directly pushed into the furnace to reduce the turnover time.

Benefits of technology

The feeding process is efficient, reducing the time for staff to turn around in the workplace by driving large trucks in the workplace, improving work efficiency, and protecting staff through operating platforms, shields and steps, and auxiliary mechanisms are used for cleaning of the hopper.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum melting furnace charging equipment, in particular to a novel rotary charging car which comprises a cart and a rotating assembly, and the rotating assembly comprises a rotating motor, rotating wheels, an annular track, a fixed platform, a fixed frame, a hydraulic cylinder, a hopper and a pushing mechanism. After an aluminum material is put into the hopper, the rotating motor is started to drive the rotating wheel to rotate, so that the rotating wheel can rotate on the annular track, the fixed platform is driven to rotate along with the rotating wheel, then the hopper on the fixed frame is driven to rotate, and after the rotation in the direction is completed, a worker can drive the cart to travel to the position of an aluminum melting furnace and start the hydraulic cylinder; the hopper is pushed to slide on the fixing frame, meanwhile, the pushing mechanism is started, aluminum materials in the hopper are fed into the aluminum melting furnace, and therefore the problems that much time is consumed when a cart is driven to turn around in a working site in an existing feeding vehicle for the aluminum industry smelting furnace, and the working efficiency is affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum melting furnace charging equipment, in particular to a novel rotary charging vehicle. Background Art

[0002] Aluminum melting furnace is a new type of high-efficiency and energy-saving furnace developed according to aluminum smelting process. It can well meet the requirements of aluminum smelting process, reduce consumption, reduce burning loss, improve product quality, reduce labor intensity, improve working conditions and improve production efficiency. It is suitable for intermittent operation and smelting with a lot of alloys and returned materials.

[0003] At present, the prior art (CN215337681U) discloses a charging car for an aluminum smelting furnace, including a furnace and a cart, the four corners of the bottom of the cart are all equipped with traveling wheels, the front and rear ends of one side of the top of the cart are all equipped with support wheels, and the top of the support wheel is equipped with a power box, and the top of the power box is equipped with a PLC controller, and the side of the power box away from the support wheel is equipped with a hydraulic cylinder, and the output end of the hydraulic cylinder penetrates the side wall of the power box and is equipped with a pusher head, and the extension structure is arranged at the front and rear ends of the pusher head, and the cleaning structure is arranged at the bottom of the pusher head. The double-headed motor is controlled by the PLC controller to drive the gear to rotate, and the gear and the tooth plate cooperate with each other, so that the hopper pushes the furnace to move through the top block, so that smooth starting and smooth stopping can be achieved, so that the hopper runs smoothly and is accurately positioned.

[0004] However, when using the above method, when the staff drives a large truck to add materials to the furnace, they need to first use the hopper to load the aluminum material, and then turn the large truck around to deliver the aluminum material in the hopper into the furnace. This causes the staff to spend a lot of time turning the large truck around in the workplace, affecting work efficiency. Utility Model Content

[0005] The utility model aims to provide a new type of rotary charging cart, which aims to solve the problem that when the existing charging cart for aluminum smelting furnace is used to charge the furnace, it is necessary to first use a hopper to load the aluminum material, and then the staff drives the cart to turn around and send the aluminum material in the hopper into the furnace, which causes the staff to spend a lot of time when driving the cart to turn around in the workplace, affecting work efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides a novel rotary charging vehicle, comprising a vehicle and a rotating assembly, wherein the rotating assembly comprises a rotating motor, a rotating wheel, a circular track, a fixed platform, a fixed frame, a hydraulic cylinder, a hopper and a pushing mechanism;

[0007] The rotating motor is fixedly connected to the trolley and is located on one side of the trolley. The rotating wheel is fixedly connected to the output end of the rotating motor and is located on one side of the rotating motor. The annular track is fixedly connected to the trolley and is rotationally connected to the rotating wheel and is located on one side of the trolley. The fixed platform is fixedly connected to the rotating wheel and is located on the top of the rotating wheel. The fixed frame is fixedly connected to the fixed platform and is located on one side of the fixed platform. The hydraulic cylinder is fixedly connected to the fixed frame and is located on one side of the fixed frame. The hopper is fixedly connected to the output end of the hydraulic cylinder and is slidably connected to the fixed frame and is located on one side of the hydraulic cylinder. The pushing mechanism is arranged on one side of the hopper.

[0008] Among them, the rotating assembly also includes an operating platform, a shielding plate and a step. The operating platform is fixedly connected to the cart and is located on the top of the cart. The shielding plate is fixedly connected to the operating platform and is located on one side of the operating platform. The step is fixedly connected to the operating platform and fixedly connected to the cart and is located on one side of the operating platform.

[0009] Among them, the pushing mechanism includes a cylinder, a push plate and a scraper. The cylinder is fixedly connected to the hopper and is located on one side of the hopper. The push plate is fixedly connected to the output end of the cylinder and is located on one side of the cylinder. The scraper is fixedly connected to the push plate and is slidably connected to the hopper and is located on one side of the push plate.

[0010] Wherein, the rotating assembly further includes an auxiliary mechanism, and the auxiliary mechanism is arranged on one side of the hopper.

[0011] Wherein, the auxiliary mechanism includes a guide pipe, a fixing ring and a nozzle, the guide pipe is fixedly connected to the hopper and is located on one side of the hopper, the fixing ring is fixedly connected to the guide pipe and is fixedly connected to the hopper and is located on one side of the hopper, and the nozzle is connected to the guide pipe and is located on one side of the guide pipe.

[0012] Wherein, the auxiliary mechanism also includes a guardrail, which is fixedly connected to the step and located on one side of the step.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. By arranging the rotating motor, the rotating wheel, the circular track, the fixed platform, the fixed frame, the hydraulic cylinder, the hopper and the pushing mechanism, when it is necessary to add materials to the aluminum melting furnace, the staff can drive the cart to the position where the aluminum is placed, and put the aluminum material into the hopper. At this time, the rotating motor can be started to drive the rotating wheel to rotate, so that the rotating wheel can rotate on the circular track, drive the fixed platform to rotate accordingly, and then drive the hopper on the fixed frame to rotate. After completing the rotation of the direction, the staff can drive the cart to the position of the aluminum melting furnace and start the hydraulic cylinder. The output end of the hydraulic cylinder pushes the hopper to slide on the fixed frame, so that the hopper can be close to the aluminum melting furnace. At the same time, the pushing mechanism is started to send the aluminum material in the hopper into the aluminum melting furnace.

[0015] 2. By providing the operating platform, the baffle and the steps, the staff can operate the overall operation of the charging cart on the operating platform, and use the baffle to block the heat of the aluminum melting furnace or the splashing slag to protect the staff, and the staff can enter the operating platform of the cart from the outside through the steps.

[0016] 3. By setting the cylinder, the push plate and the scraper, when the staff drives the cart to the position of the aluminum melting furnace and pushes the hopper to the vicinity of the aluminum melting furnace, when the cylinder is started, the output end of the cylinder pushes the push plate to move, and the scraper follows the movement, so that the scraper can contact the side wall of the hopper and cooperate with the push plate to push the aluminum material in the hopper into the furnace.

[0017] 4. By setting the guide pipe, the fixed ring, the nozzle and the guardrail, after completing the feeding work of the aluminum melting furnace, the staff can drive the cart to the cleaning position and connect the guide pipe to the external water source, so that the external water source can enter the large flow pipe and spray out from the nozzle to clean the hopper, and the position of the guide pipe is fixed by the fixed ring, and the guardrail can be used to protect the staff when they go up the steps to avoid falling from the steps. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0019] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0020] Figure 2 It is an overall front view of the first embodiment of the utility model.

[0021] Figure 3 It is an overall cross-sectional view of the first embodiment of the utility model.

[0022] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0023] 101-trolley, 102-rotating assembly, 103-rotating motor, 104-rotating wheel, 105-annular track, 106-fixed platform, 107-fixed frame, 108-hydraulic cylinder, 109-hopper, 110-pushing mechanism, 111-operating platform, 112-shielding plate, 113-step, 114-cylinder, 115-push plate, 116-scraper, 201-auxiliary mechanism, 202-guide pipe, 203-fixed ring, 204-sprinkler, 205-guardrail. DETAILED DESCRIPTION

[0024] The first embodiment of the present application is:

[0025] See also Figure 1 to Figure 3 , Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model. Figure 2 It is a front view of the whole of the first embodiment of the utility model. Figure 3 It is an overall cross-sectional view of the first embodiment of the utility model.

[0026] The utility model discloses a novel rotary charging vehicle, comprising a vehicle 101 and a rotating assembly 102, wherein the rotating assembly 102 comprises a rotating motor 103, a rotating wheel 104, a circular track 105, a fixed platform 106, a fixed frame 107, a hydraulic cylinder 108, a hopper 109, a pushing mechanism 110, an operating platform 111, a shielding plate 112 and a step 113; the pushing mechanism 110 comprises a cylinder 114, a pushing plate 115 and a scraper 116. The above-mentioned scheme solves the problem that when the existing charging vehicle for aluminum smelting furnace is used to feed the furnace, it is necessary to first use the hopper 109 to load the aluminum material, and then the staff drives the vehicle 101 to turn around and send the aluminum material in the hopper 109 into the furnace, which causes the staff to spend more time when driving the vehicle 101 to turn around in the workplace, affecting the work efficiency.

[0027] According to this specific embodiment, the cart 101 is equipped with traveling wheels for traveling, and the staff can drive the cart 101 to transport the aluminum material to the location of the aluminum melting furnace for charging operations.

[0028] The rotating motor 103 is fixedly connected to the trolley 101 and is located on one side of the trolley 101. The rotating wheel 104 is fixedly connected to the output end of the rotating motor 103 and is located on one side of the rotating motor 103. The annular track 105 is fixedly connected to the trolley 101 and is rotationally connected to the rotating wheel 104 and is located on one side of the trolley 101. The fixed platform 106 is fixedly connected to the rotating wheel 104 and is located on the top of the rotating wheel 104. The fixed frame 107 is fixedly connected to the rotating wheel 104 and is located on the top of the rotating wheel 104. The fixed platform 106 is fixedly connected and located on one side of the fixed platform 106. The hydraulic cylinder 108 is fixedly connected to the fixed frame 107 and located on one side of the fixed frame 107. The hopper 109 is fixedly connected to the output end of the hydraulic cylinder 108 and is slidably connected to the fixed frame 107 and located on one side of the hydraulic cylinder 108. The pushing mechanism 110 is arranged on one side of the hopper 109. When it is necessary to add material to the aluminum melting furnace, the staff can drive the cart 101 to the position where the aluminum is placed. The aluminum material is placed in the hopper 109. At this time, the rotating motor 103 can be started to drive the rotating wheel 104 to rotate, so that the rotating wheel 104 can rotate on the circular track 105, driving the fixed platform 106 to rotate accordingly, and then driving the hopper 109 on the fixed frame 107 to rotate. After the rotation of the direction is completed, the staff can drive the cart 101 to the position of the aluminum melting furnace and start the hydraulic cylinder 108. The output end of the hydraulic cylinder 108 pushes the hopper 109 slides on the fixing frame 107, so that the hopper 109 can be close to the aluminum melting furnace. At the same time, the pushing mechanism 110 is started to send the aluminum material in the hopper 109 into the aluminum melting furnace, thereby solving the problem that when the existing aluminum smelting furnace charging vehicle is used to charge the furnace, it is necessary to first use the hopper 109 to load the aluminum material, and then the staff drives the cart 101 to turn around and send the aluminum material in the hopper 109 into the furnace, which causes the staff to spend more time when driving the cart 101 to turn around in the workplace, affecting the work efficiency.

[0029] Secondly, the operating platform 111 is fixedly connected to the cart 101 and is located on the top of the cart 101. The baffle plate 112 is fixedly connected to the operating platform 111 and is located on one side of the operating platform 111. The step 113 is fixedly connected to the operating platform 111 and to the cart 101 and is located on one side of the operating platform 111. The staff can operate the overall operation of the charging cart on the operating platform 111, and the baffle plate 112 can be used to block the heat of the aluminum melting furnace or the splashing slag to protect the staff. The staff can enter the operating platform 111 of the cart 101 from the outside through the step 113.

[0030] Again, the cylinder 114 is fixedly connected to the hopper 109 and is located on one side of the hopper 109, the push plate 115 is fixedly connected to the output end of the cylinder 114 and is located on one side of the cylinder 114, the scraper 116 is fixedly connected to the push plate 115 and is slidably connected to the hopper 109 and is located on one side of the push plate 115. When the staff drives the cart 101 to the location of the aluminum melting furnace and pushes the hopper 109 to the vicinity of the aluminum melting furnace, when the cylinder 114 is started, the output end of the cylinder 114 pushes the push plate 115 to move, and the scraper 116 moves accordingly, so that the scraper 116 can contact the side wall of the hopper 109, and cooperate with the push plate 115 to push the aluminum material in the hopper 109 into the furnace.

[0031] The novel rotary charging vehicle described in this embodiment, when it is necessary to charge the aluminum melting furnace, the staff can drive the vehicle 101 to the position where the aluminum is placed, and put the aluminum into the hopper 109. At this time, the rotary motor 103 can be started to drive the rotary wheel 104 to rotate, so that the rotary wheel 104 can rotate on the circular track 105, drive the fixed platform 106 to rotate accordingly, and then drive the hopper 109 on the fixed frame 107 to rotate. After the rotation of the direction is completed, the staff can drive the vehicle 101 to the position of the aluminum melting furnace and start the hydraulic cylinder 108. The output end of the hydraulic cylinder 108 pushes the hopper 109 on the fixed frame 107. The hopper 109 slides on the fixed frame 107, so that the hopper 109 can be close to the aluminum melting furnace. At the same time, when the cylinder 114 is started, the output end of the cylinder 114 pushes the push plate 115 to move, and the scraper 116 moves accordingly, so that the scraper 116 can contact the side wall of the hopper 109, and cooperate with the push plate 115 to push the aluminum material in the hopper 109 into the furnace, thereby solving the problem that when the existing aluminum smelting furnace charging vehicle is used to charge the furnace, it is necessary to first use the hopper 109 to load the aluminum material, and then the staff drives the cart 101 to turn around and send the aluminum material in the hopper 109 into the furnace, which causes the staff to spend more time when driving the cart 101 to turn around in the workplace, affecting the work efficiency.

[0032] The second embodiment of the present application is:

[0033] Based on the first embodiment, please refer to Figure 4 , Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0034] The rotating assembly 102 of the novel rotary charging vehicle of the present embodiment further includes an auxiliary mechanism 201 , and the auxiliary mechanism 201 includes a flow guide pipe 202 , a fixing ring 203 , a nozzle 204 and a guardrail 205 .

[0035] Among them, the guide pipe 202 is fixedly connected to the hopper 109 and is located on one side of the hopper 109, the fixed ring 203 is fixedly connected to the guide pipe 202 and is fixedly connected to the hopper 109 and is located on one side of the hopper 109, the nozzle 204 is communicated with the guide pipe 202 and is located on one side of the guide pipe 202. After completing the feeding work of the aluminum melting furnace, the staff can drive the cart 101 to the cleaning position and connect the guide pipe 202 to an external water source, so that the external water source can enter the large flow pipe and spray out from the nozzle 204 to clean the hopper 109, and the position of the guide pipe 202 is fixed by the fixed ring 203.

[0036] Secondly, the guardrail 205 is fixedly connected to the step 113 and is located on one side of the step 113 . The guardrail 205 can protect the staff when they go up the step 113 to avoid falling from the step 113 .

[0037] The novel rotary charging cart described in this embodiment can drive the cart 101 to a cleaning position after the charging work of the aluminum melting furnace is completed, and connect the guide pipe 202 to an external water source, so that the external water source can enter the large flow pipe and be sprayed out from the nozzle 204 to clean the hopper 109, and the position of the guide pipe 202 can be fixed by the fixing ring 203, and the guardrail 205 can be used to protect the staff when they go up the step 113 to avoid falling from the step 113.

[0038] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A new type of rotary feeding car, including a large car, It is characterized in that Also included is a rotating assembly; The rotating assembly includes a rotating motor, a rotating wheel, a circular track, a fixed platform, a fixed frame, a hydraulic cylinder, a hopper and a pushing mechanism; The rotating motor is fixedly connected to the trolley and is located on one side of the trolley. The rotating wheel is fixedly connected to the output end of the rotating motor and is located on one side of the rotating motor. The annular track is fixedly connected to the trolley and is rotationally connected to the rotating wheel and is located on one side of the trolley. The fixed platform is fixedly connected to the rotating wheel and is located on the top of the rotating wheel. The fixed frame is fixedly connected to the fixed platform and is located on one side of the fixed platform. The hydraulic cylinder is fixedly connected to the fixed frame and is located on one side of the fixed frame. The hopper is fixedly connected to the output end of the hydraulic cylinder and is slidably connected to the fixed frame and is located on one side of the hydraulic cylinder. The pushing mechanism is arranged on one side of the hopper.

2. A novel rotary charging vehicle as claimed in claim 1, It is characterized in that The rotating assembly also includes an operating platform, a shielding plate and a step. The operating platform is fixedly connected to the trolley and is located on the top of the trolley. The shielding plate is fixedly connected to the operating platform and is located on one side of the operating platform. The step is fixedly connected to the operating platform and to the trolley and is located on one side of the operating platform.

3. A novel rotary charging vehicle as claimed in claim 2, It is characterized in that The pushing mechanism includes a cylinder, a push plate and a scraper. The cylinder is fixedly connected to the hopper and is located on one side of the hopper. The push plate is fixedly connected to the output end of the cylinder and is located on one side of the cylinder. The scraper is fixedly connected to the push plate and is slidably connected to the hopper and is located on one side of the push plate.

4. A novel rotary charging vehicle as claimed in claim 3, It is characterized in that The rotating assembly further includes an auxiliary mechanism, and the auxiliary mechanism is arranged on one side of the hopper.

5. A novel rotary charging vehicle as claimed in claim 4, It is characterized in that The auxiliary mechanism includes a guide pipe, a fixed ring and a nozzle. The guide pipe is fixedly connected to the hopper and is located on one side of the hopper. The fixed ring is fixedly connected to the guide pipe and is fixedly connected to the hopper and is located on one side of the hopper. The nozzle is communicated with the guide pipe and is located on one side of the guide pipe.

6. A novel rotary charging vehicle as claimed in claim 5, It is characterized in that The auxiliary mechanism also includes a guardrail, which is fixedly connected to the step and located on one side of the step.

Citation Information

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