Green rice ball coating all-in-one machine
By designing the Qingtuan coated integrated machine, using technologies such as vacuum jaws and rotary drives, the problems of high damage rate and low efficiency in the Qingtuan packaging process are solved, and the automatic coating is realized, reducing costs and ensuring quality.
Patent Information
- Application Number
- CN202420985104.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-05-09
AI Technical Summary
There are problems of high damage rate, low efficiency, high cost and unhygienicity in the packaging process of existing Qingtuan, especially due to the adhesive materials of Qingtuan, the artificial packaging efficiency and quality are poor.
A Qingtuan film-encapsulating machine was designed, including frame body, filling device, wrapping device, film feeding device, film cutting device and conveying mechanism. Through vacuum jaws and rotary drive machines and other technologies, the film-encapsulating process is realized. , improve the efficiency of the coating and ensure the quality.
The Qingtuan coating process is automated, the damage rate and cost are reduced, the packaging efficiency is improved, and the hygiene and quality of the packaging are ensured.
Smart Images

Figure CN222137105U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of food production equipment, and more specifically, to an all-in-one green rice dumpling wrapping machine. Background Art
[0002] Qingtuan is a traditional specialty snack in the Jiangnan region. It is made by mixing mugwort juice and glutinous rice flour to form a green skin, which is then wrapped with red bean paste or egg yolk and lotus paste. It is not sweet or greasy, and has a light but long-lasting fragrance. It is deeply loved by people in the Jiangnan region.
[0003] During the production process of Qingtuan, the main material of Qingtuan is glutinous rice flour, and the outside is relatively soft and sticky. The existing production process is that after the Qingtuan is produced by the stuffing machine, it is transported to the designated station via an oiled conveyor belt, and then manually picked up and placed in plastic wrap, and then rotated to seal. Due to the high viscosity of the product, the manual packaging has a high breakage rate and poor appearance. At the same time, manual packaging is inefficient, costly, and unhygienic. Summary of the invention
[0004] The purpose of the embodiments of the present application is to provide an all-in-one machine for wrapping green rice dumplings, so as to solve the technical problem in the prior art that the efficiency of the green rice dumpling wrapping process needs to be improved.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted in the present application is to provide a green dumpling wrapping machine, comprising:
[0006] Frame;
[0007] A stuffing wrapping device, connected to the frame, for wrapping the stuffing in the skin material to form a green dumpling;
[0008] A film wrapping device, rotatably connected to the frame and located below the discharge end of the stuffing wrapping device, for wrapping a film on the green rice dumpling;
[0009] A film conveying device, connected to the frame, and used for conveying the film to the film coating device;
[0010] A film cutting device, connected to the frame, for cutting the film;
[0011] The conveying mechanism is connected to the frame and is used for conveying the coated green rice balls.
[0012] Optionally, the coating device comprises:
[0013] A film encapsulation mechanism is rotatably connected to the frame, and the film encapsulation mechanism is provided with a film encapsulation cavity;
[0014] A film pressing mechanism, connected to the film wrapping mechanism, for pressing and holding the film;
[0015] A clamping mechanism, arranged on the film-wrapping mechanism, for clamping the film;
[0016] A flexible clamping claw installed in the capsule cavity;
[0017] A vacuum generator is installed on the frame and communicated with the flexible clamping claw.
[0018] Optionally, the encapsulation mechanism comprises:
[0019] An envelope fixing plate, rotatably connected to the frame;
[0020] An envelope adapter plate is connected to the envelope fixing plate and is parallel and spaced apart from the envelope fixing plate;
[0021] A membrane envelope seat, rotatably connected to the membrane envelope adapter plate and located between the membrane envelope fixing plate and the membrane envelope adapter plate, the membrane envelope seat having the membrane envelope cavity, the membrane envelope fixing plate being provided with a through hole, the position of the through hole corresponding to the position of the membrane envelope cavity;
[0022] The rotary drive motor is connected to the film-encapsulating fixing plate and drives the film-encapsulating seat to rotate through a pulley mechanism.
[0023] Optionally, the clamping mechanism comprises:
[0024] The first cylinder and the second cylinder are both connected to the envelope fixing plate;
[0025] A first guide rod and a second guide rod are both slidably connected to the envelope fixing plate, the first guide rod is connected to the first cylinder, the second guide rod is connected to the second cylinder, and the first guide rod and the second guide rod have opposite movement directions;
[0026] A first clip and a second clip, wherein the first clip is connected to the first guide rod, and the second clip is connected to the second guide rod, and both the first clip and the second clip are arranged at the opening of the envelope cavity, and are used to shrink the film from the outside to the inside along the radial direction of the envelope cavity.
[0027] Optionally, the lamination mechanism comprises:
[0028] A film pressing cylinder, rotatably connected to the film encapsulation fixing plate;
[0029] A joint seat, rotatably connected to the film-encapsulating fixing plate and the film-pressing cylinder;
[0030] A pressing plate is connected to the joint seat and is used to press the film onto the membrane fixing plate.
[0031] Optionally, the film pressing mechanism is symmetrically arranged with respect to the film encapsulating mechanism.
[0032] Optionally, the film encapsulation mechanism further comprises:
[0033] A support frame connected to the frame:
[0034] The rotating plate is rotatably connected to the supporting frame, the film-wrapping mechanism is connected to the rotating plate, and there are multiple film-wrapping mechanisms, which are evenly spaced along the circumference of the rotating plate.
[0035] Optionally, the film feeding device comprises:
[0036] A film feeding fixing plate connected to the frame;
[0037] A connecting seat connected to the film feeding fixing plate;
[0038] A film-threading shaft, rotatably connected to the film-feeding fixing plate;
[0039] A film feeding motor connected to the film feeding fixing plate;
[0040] A film feeding wheel, rotatably connected to the film feeding fixed plate, and driven by the film feeding motor to rotate relative to the film feeding fixed plate;
[0041] An adjusting mechanism, slidably connected to the connecting seat;
[0042] The film pressing wheel is rotatably connected to the adjusting mechanism, and the adjusting mechanism is used to adjust the gap between the film pressing wheel and the film feeding wheel.
[0043] Optionally, the adjustment mechanism comprises:
[0044] An adjusting seat is slidably connected to the connecting seat, and the film pressing wheel is rotatably connected to the adjusting seat;
[0045] A guide sleeve and a guide rod, wherein the guide sleeve is connected to the film feeding fixing plate, the guide rod is slidably connected in the guide sleeve, and one end of the guide rod is connected to the adjustment seat;
[0046] An adjustment plate connected to an end of the guide rod away from the adjustment seat;
[0047] An adjusting screw rod is rotatably connected to the adjusting plate and is threadedly connected to the film feeding fixing plate;
[0048] A handle connected to the adjusting screw rod;
[0049] A locking assembly is connected to the adjusting plate and is used to lock the adjusting screw rod.
[0050] Optionally, the film cutting device comprises:
[0051] A film cutting fixing frame connected to the frame body;
[0052] A film cutting cylinder connected to the film cutting fixing frame;
[0053] A cutter fixing plate is connected to the film cutting cylinder and slides relative to the film cutting fixing frame under the drive of the film cutting cylinder;
[0054] A film cutting knife connected to the cutting knife fixing plate;
[0055] The electric heating element is connected to the cutter fixing plate and is used for heating the film cutting knife.
[0056] The beneficial effect of the green rice dumpling film wrapping machine provided by the present application is that: compared with the prior art, the green rice dumpling film wrapping machine provided by the present application includes a frame, a stuffing wrapping device, a film wrapping device, a film feeding device, a film cutting device and a conveying mechanism, wherein the stuffing wrapping device is connected to the frame, and is used to wrap the stuffing in the skin material to form the green rice dumpling; the film wrapping device is rotatably connected to the frame and is located below the discharge end of the stuffing wrapping device, and is used to wrap the film on the green rice dumpling; the film feeding device is connected to the frame, and is used to convey the film to the film wrapping device; the film cutting device is connected to the frame, and is used to cut the film. The conveying mechanism is connected to the frame, and is used to convey the green rice dumpling that has been wrapped, so as to improve the film wrapping efficiency of the green rice dumpling and ensure the appearance of the green rice dumpling after being wrapped. BRIEF DESCRIPTION OF THE DRAWINGS
[0057] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0058] Figure 1 Schematic diagram of the structure of the green dumpling wrapping machine provided in the embodiment of the present application Figure 1 ;
[0059] Figure 2 Schematic diagram of the structure of the green dumpling wrapping machine provided in the embodiment of the present application Figure 2 ;
[0060] Figure 3 Schematic diagram of the structure of the green dumpling wrapping machine provided in the embodiment of the present application Figure 3 ;
[0061] Figure 4 Schematic diagram of the structure of the filling device provided in the embodiment of the present application Figure 1 ;
[0062] Figure 5 Schematic diagram of the structure of the filling device provided in the embodiment of the present application Figure 2 ;
[0063] Figure 6 Schematic diagram of the structure of the coating device provided in the embodiment of the present application Figure 1 ;
[0064] Figure 7 Schematic diagram of the structure of the coating device provided in the embodiment of the present application Figure 2 ;
[0065] Figure 8 Schematic diagram of the structure of the coating device provided in the embodiment of the present application Figure 3 ;
[0066] Fig. 9 A schematic diagram of the structure of the encapsulation device provided in an embodiment of the present application;
[0067] Fig.10 Schematic diagram of the structure of the encapsulation mechanism provided in the embodiment of the present application Figure 1 ;
[0068] Fig.11 A schematic diagram of the structure of a through hole provided in an embodiment of the present application;
[0069] Fig.12 Schematic diagram of the structure of the encapsulation mechanism provided in the embodiment of the present application Figure 2 ;
[0070] Fig.13 Schematic diagram of the structure of the encapsulation mechanism provided in the embodiment of the present application Figure 3 ;
[0071] Fig.14 Schematic diagram of the structure of the encapsulation mechanism provided in the embodiment of the present application Figure 4 ;
[0072] Fig.15 Schematic diagram of the structure of the film feeding device provided in the embodiment of the present application Figure 1 ;
[0073] Fig.16 Schematic diagram of the structure of the film feeding device provided in the embodiment of the present application Figure 2 ;
[0074] Fig.17 Schematic diagram of the structure of the film feeding device provided in the embodiment of the present application Figure 3 ;
[0075] Fig.18 Schematic diagram of the structure of the film cutting device provided in the embodiment of the present application Figure 1 ;
[0076] Fig.19 Schematic diagram of the structure of the film cutting device provided in the embodiment of the present application Figure 2 ;
[0077] Fig. 20A schematic diagram of the structure of the cutter mechanism provided in an embodiment of the present application.
[0078] Among them, the reference numerals in the figure are:
[0079] 10. Frame;
[0080] 11. Base; 12. Frame; 13. Roller; 14. Gas tank; 15. Solenoid valve seat;
[0081] 20. Stuffing device;
[0082] 21. leather material hopper; 22. filling material hopper; 23. mixing barrel; 24. leather material conveying screw belt; 25. filling material conveying screw belt; 26. cutting knife mechanism; 261. fixing frame; 262. speed reducer; 263. cutting motor; 264. swing rod; 265. cutting drive rod; 266. cutting knife;
[0083] 30. Encapsulation device;
[0084] 31. film-wrapping mechanism; 311. film-wrapping fixing plate; 3111. through hole; 312. film-wrapping adapter plate; 313. film-wrapping seat; 3131. film-wrapping cavity; 314. rotating drive motor; 315. driving pulley; 316. driven pulley; 317. rotating shaft; 318. shaft seat; 319. first shield; 32. film-pressing mechanism; 321. film-pressing cylinder; 322. joint seat; 323. pressing plate; 33. clamping mechanism; 331. first cylinder; 332. second cylinder; 333. first guide rod; 333 1. First clip connection seat; 334. Second guide rod; 3341. Second clip connection seat; 335. First clip; 3351. First arc groove; 336. Second clip; 3361. Second arc groove; 337. First linear bearing; 338. Second linear bearing; 34. Flexible clamp; 341. Clamp; 35. Vacuum generator; 36. Support frame; 37. Rotating plate; 371. Cutting groove; 38. Driving shaft; 381. Driven synchronous pulley; 382. Pneumatic slip ring; 39. Servo motor;
[0085] 40. Film feeding device;
[0086] 41. Film feeding fixing plate; 411. Connecting rod; 412. Connecting plate; 42. Connecting seat; 43. Film threading shaft; 431. Film fixing sleeve; 44. Film feeding motor; 45. Film feeding wheel; 46. Adjusting mechanism; 461. Adjusting seat; 462. Guide sleeve; 463. Guide rod; 464. Adjusting plate; 465. Adjusting screw rod; 466. Handle; 467. Locking sleeve; 47. Second protective cover; 48. Film guiding mechanism; 481. First guide roller; 482. Second guide roller; 483. Third guide roller; 484. Adjusting frame; 49. Film pressing wheel;
[0087] 50. Film cutting device;
[0088] 51. Film cutting fixing frame; 52. Film cutting cylinder; 53. Cutter fixing plate; 54. Film cutting knife; 55. Electric heating element; 56. Third linear bearing; 57. Film cutting guide rod;
[0089] 60. Conveying mechanism;
[0090] 61. conveyor frame; 62. conveyor belt;
[0091] 70. Control box. DETAILED DESCRIPTION
[0092] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0093] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0094] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0095] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0096] Please also read Figures 1 to 20 Now, the green dumpling wrapping integrated machine provided in the embodiment of the present application is described.
[0097] A green dumpling wrapping machine includes a frame 10, a stuffing wrapping device 20, a wrapping device 30, a film feeding device 40, a film cutting device 50, a conveying mechanism 60 and a control box 70.
[0098] Specifically, the frame body 10 includes a base 11 and a frame 12 . The base 11 is connected to the frame 12 , and a roller 13 is connected to the bottom of the frame 12 .
[0099] The stuffing device 20 is connected to the base 11 in the frame 10, and a cutter mechanism 26 is provided below the discharge port of the stuffing device 20. The stuffing device 20 wraps the stuffing inside the skin material and then extrude it from the discharge port of the stuffing device 20. The cutter mechanism 26 is used to cut the skin material wrapped with the stuffing as needed to form green dumplings of different sizes. The film wrapping device 30 is rotatably connected to the frame 12 in the frame 10 and is located below the discharge end of the stuffing device 20, and is used to wrap a film on the green dumpling.
[0100] The film feeding device 40 is connected to the frame 10 in the frame 10, and is used to feed the film to the film coating device 30. The film cutting device 50 is connected to the frame 10, and is used to cut the film. The conveying mechanism 60 is connected to the frame 10, and is used to convey the coated green rice balls.
[0101] Compared with the prior art, the green rice dumpling film wrapping machine provided in the present application includes a frame 10, a stuffing wrapping device 20, a film wrapping device 30, a film feeding device 40, a film cutting device 50 and a conveying mechanism 60, wherein the stuffing wrapping device 20 is connected to the frame 10, and is used to wrap the stuffing in the skin material to form a green rice dumpling, the film wrapping device 30 is rotatably connected to the frame 10, and is located below the discharge end of the stuffing wrapping device 20, and is used to wrap the film on the green rice dumpling, the film feeding device 40 is connected to the frame 10, and is used to convey the film to the film wrapping device 30, and the film cutting device 50 is connected to the frame 10, and is used to cut the film. The conveying mechanism 60 is connected to the frame 10, and is used to convey the green rice dumpling that has been wrapped, so as to improve the film wrapping efficiency of the green rice dumpling and ensure the appearance of the green rice dumpling after the film is wrapped.
[0102] Specifically, in the present application, the stuffing device 20 is a prior art, and its specific structure is not described in detail here. It should be pointed out that the stuffing device 20 includes a leather material hopper 21, a stuffing material hopper 22, a stuffing motor (not shown in the figure) and a mixing barrel 23. The leather material hopper 21 is provided with a leather material channel for conveying leather material, and the stuffing material hopper 22 is provided with a stuffing material channel for conveying stuffing material. Both the leather material channel and the stuffing material channel are connected to the mixing barrel 23, and the leather material hopper 21 and the stuffing hopper 22 are provided with a leather material conveying screw belt 24 for conveying leather material to the mixing barrel 23 and a stuffing conveying screw belt 25 for conveying stuffing material to the mixing barrel 23, respectively, wherein the leather material conveying screw belt 24 and the stuffing conveying screw belt 25 are driven to rotate by the stuffing motor. After the leather material and the stuffing material are conveyed to the mixing barrel 23, the mixing barrel 23 wraps the stuffing material in the leather material and extrude it from the discharge port of the mixing barrel 23.
[0103] The cutter mechanism 26 includes a fixing frame 261 , a reducer 262 , a cutting motor 263 , a cutting wheel, a swing rod 264 , a cutting drive rod 265 and a cutter 266 .
[0104] The fixed frame 261 is connected to the bottom of the discharge port of the mixing barrel 23, and the cutting motor 263 and the reducer 262 are both fixed on the fixed frame 261. The cutting motor 263 is transmission-connected to the reducer 262 through a sprocket and a chain. The cutting wheel is connected to the output end of the reducer 262 and rotates relative to the reducer 262 under the drive of the cutting motor 263. One end of the rocker arm 264 is rotationally connected to the cutting wheel, and the rocker arm 264 is eccentrically arranged relative to the rotation axis of the cutting wheel. The other end of the rocker arm 264 is rotationally connected to the cutting drive rod 265. The other end of the cutting drive rod 265 is rotationally connected to the cutter 266. The cutter 266 is connected to the fixed frame 261 and is located directly below the discharge port of the mixing barrel 23. The cutting drive rod 265 is used to drive multiple blades in the cutter 266 to close simultaneously to cut the leather material wrapped with fillings.
[0105] It should be noted that the green rice balls of different sizes can be cut by setting the interval between two cuttings by the blade in the control box 70 .
[0106] In the present application, the film-wrapping mechanism 31 includes a film-wrapping mechanism 31 , a film-pressing mechanism 32 , a clamping mechanism 33 , a flexible clamping claw 34 and a vacuum generator 35 .
[0107] The film-wrapping mechanism 31 is rotatably connected to the frame 10, and the film-wrapping mechanism 31 is provided with a film-wrapping cavity 3131. The film-pressing mechanism 32 is connected to the film-wrapping mechanism 31, and is used to press and hold the film. The clamping mechanism 33 is arranged on the film-wrapping mechanism 31, and is used to clamp the film. The flexible clamp 34 is installed in the film-wrapping cavity 3131, and the vacuum generator 35 is connected to the flexible clamp 34. When the vacuum generator 35 evacuates the flexible clamp 34, the clamp 341 on the flexible clamp 34 contracts inwardly to wrap the film around the outside of the green rice dumpling. There are multiple clamps 341, and the multiple clamps 341 are evenly spaced along the circumference of the film-wrapping cavity 3131.
[0108] Specifically, in the present application, the film coating mechanism 31 includes a film coating fixing plate 311 , a film coating adapter plate 312 , a film coating seat 313 and a rotation drive motor 314 .
[0109] The film-encapsulating fixing plate 311 is rotatably connected to the frame 12 of the frame body 10, and the film-encapsulating fixing plate 311 has a first position and a second position, and the film-encapsulating fixing plate 311 moves between the first position and the second position. The film-encapsulating adapter plate 312 is fixedly connected to the film-encapsulating fixing plate 311 and is parallel and spaced from the film-encapsulating fixing plate 311. The film-encapsulating seat 313 is rotatably connected to the film-encapsulating adapter plate 312 and is located between the film-encapsulating fixing plate 311 and the film-encapsulating adapter plate 312. The film-encapsulating seat 313 has a film-encapsulating cavity 3131, and the film-encapsulating fixing plate 311 is provided with a through hole 3111, and the position of the through hole 3111 corresponds to the position of the film-encapsulating cavity 3131. The film-wrapping cavity 3131 has an opening. When the film-wrapping fixing plate 311 is in the first position, the opening of the film-wrapping cavity 3131 is located below the material outlet of the mixing barrel 23 and the cutting mechanism 26, so that the green rice dumpling is cut by the cutting mechanism 26 and falls into the film-wrapping cavity 3131. When the film-wrapping fixing plate 311 is in the second position, the opening of the film-wrapping cavity 3131 is located above the conveying mechanism 60, so that the green rice dumpling after film-wrapping falls onto the conveying mechanism 60 for conveying.
[0110] The rotary drive motor 314 is connected to the film adapter plate 312 and is electrically connected to the control box 70. The rotary drive motor 314 drives the film coating seat 313 to rotate through a pulley mechanism. The pulley mechanism includes a driving pulley 315 and a driven pulley 316. The driving pulley 315 is connected to the motor shaft of the rotary drive motor 314. The film coating seat 313 is connected to a rotating shaft 317. The rotating shaft 317 is rotatably connected to the film coating adapter plate 312, and a shaft seat 318 is provided between the rotating shaft 317 and the film coating adapter plate 312. The driven pulley 316 is connected to the rotating shaft 317, and the driving pulley 315 drives the driven pulley 316 to drive the rotating shaft 317 to rotate through the driving belt. The film coating adapter plate 312 is connected to a first shield 319, and the first shield 319 wraps the driving pulley 315, the driven pulley 316 and the driving belt inside.
[0111] The clamping mechanism 33 includes a first cylinder 331 , a second cylinder 332 , a first guide rod 333 , a second guide rod 334 , a first clamping piece 335 , and a second clamping piece 336 .
[0112] The first cylinder 331 and the second cylinder 332 are both connected to the membrane fixing plate 311 , and are respectively arranged on both sides of the membrane seat 313 , and are both connected to the air path mechanism and the solenoid valve seat 15 .
[0113] The first guide rod 333 and the second guide rod 334 are both slidably connected to the envelope fixing plate 311, and the first guide rod 333 is connected to the first cylinder 331, and the second guide rod 334 is connected to the second cylinder 332. It should be noted that the movement directions of the first guide rod 333 and the second guide rod 334 are opposite. The envelope fixing plate 311 is also provided with a first linear bearing 337 and a second linear bearing 338, the first guide rod 333 is slidably connected in the first linear bearing 337, and the second guide rod 334 is connected in the second linear bearing 338. Among them, the number of the first linear bearing 337 and the second linear bearing 338 are both two, the two first linear bearings 337 are arranged at intervals along the axial direction of the first guide rod 333, and the two second linear bearings 338 are arranged at intervals along the axial direction of the second guide rod 334.
[0114] The first guide rod 333 is connected to a first clip connection seat 3331 , the first clip 335 is connected to the first clip connection seat 3331 , the second guide rod 334 is connected to a second clip connection seat 3341 , and the second clip 336 is connected to the second clip connection seat 3341 .
[0115] The first clip 335 and the second clip 336 are both arranged at the opening of the envelope cavity 3131. The first clip 335 and the second clip 336 are arranged parallel to the envelope fixing plate 311 and along the direction of the envelope fixing plate 311 pointing to the envelope adapter plate 312. The first clip 335 and the second clip are arranged in a staggered manner. The first clip 335 is provided with a first arc groove 3351 with an opening, and the second clip 336 is provided with a second arc groove 3361 with an opening. The opening of the first arc groove 3351 is arranged opposite to the opening of the second arc groove 3361. The first arc groove 3351 and the second arc groove 3361 are used to shrink the film from the outside to the inside along the radial direction of the envelope cavity 3131.
[0116] When the cutting mechanism 26 cuts the green ball, the film cutting device 50 cuts the film to cut out a sheet-shaped and independent film, and the film is held on the film packaging fixing plate 311 by the film pressing mechanism 32. After the cutting mechanism 26 completes the cutting of a green ball, the film pressing mechanism 32 releases the film. At this time, the green ball falls onto the film under the action of gravity, passes through the through hole 3111 and enters the film packaging cavity 3131. At this time, the film only wraps the lower part of the outer surface of the green ball.
[0117] When it is necessary to shrink the film from the outside to the inside along the radial direction of the coating cavity 3131, the control box 70 controls the solenoid valve seat 15 to conduct the pipeline used to drive the piston of the first cylinder 331 to extend and retract, and to conduct the pipeline used to drive the piston of the second cylinder 332 to extend and retract. At this time, the first guide rod 333 drives the first clamp 335 and the second guide rod 334 drives the second clamp 336 to move towards each other, so as to reduce the space between the first clamp 335 and the second clamp 336, so that the diaphragm wraps the unwrapped surface above the green ball. At the same time, the vacuum mechanism creates a negative pressure environment inside the flexible clamp 34, so that the clamp 341 shrinks from the outside to the inside along the radial direction of the coating cavity 3131, so as to improve the reliability of the diaphragm wrapping the green ball. At the same time, the control box 70 controls the rotary drive motor 314 to drive the coating seat 313 to rotate through the pulley mechanism, so as to rotate and close the diaphragm to complete the wrapping of the diaphragm by the green ball.
[0118] After completing the wrapping of the green rice dumpling, the control box 70 controls the solenoid valve seat 15 to conduct the pipeline for driving the piston rod of the first cylinder 331 to retract, and conducts the pipeline for driving the piston rod of the second cylinder 332 to retract. At this time, the first guide rod 333 drives the first clamp 335 and the second guide rod 334 drives the second clamp 336 to return to the initial position. At the same time, the vacuum generator 35 of the control box 70 stops working to disconnect the air path between the vacuum generator 35 and the flexible clamp 34, so that the clamp 341 of the flexible clamp 34 releases the green rice dumpling and returns to the initial position, thereby releasing the green rice dumpling that has been wrapped. Subsequently, the wrapping fixing plate 311 rotates to the second position to allow the wrapped green rice dumpling to fall onto the conveying mechanism 60.
[0119] In the present application, the film pressing mechanism 32 is symmetrically arranged with respect to the film coating seat 313 , and the film pressing mechanism 32 includes a film pressing cylinder 321 , a joint seat 322 and a pressing plate 323 .
[0120] Specifically, the cylinder body of the film pressing cylinder 321 is rotatably connected to the film coating fixing plate 311 at one end away from the piston rod of the film pressing cylinder 321. The joint seat 322 is a V-shaped mechanism, the bending part of the joint seat 322 is rotatably connected to the film coating fixing plate 311, and one end of the joint seat 322 is rotatably connected to the piston rod of the film pressing cylinder 321. The pressing plate 323 is rotatably connected to the other end of the joint seat 322, and the pressing plate 323 is driven by two film pressing cylinders 321 at the same time, and the two film pressing cylinders 321 are arranged at intervals along the length direction of the pressing plate 323. The film pressing cylinder 321 is used to drive the pressing plate 323 to press the film on the film coating fixing plate 311.
[0121] When the film needs to be pressed onto the film fixing plate 311, the control box 70 controls the solenoid valve seat 15 to conduct the pipeline for driving the piston of the film pressing cylinder 321 to extend and retract, so that the film pressing cylinder 321 drives the pressing plate 323 to press the film onto the film fixing plate 311, so that the film cutting device 50 can complete the cutting of the film. After the film cutting device 50 completes the cutting of the film, the control box 70 controls the solenoid valve seat 15 to conduct the pipeline for driving the piston of the film pressing cylinder 321 to retract, so that the film can wrap the green dumpling.
[0122] In the present application, the coating device 30 further includes a support frame 36 , a rotating plate 37 , a driving shaft 38 , and a servo motor 39 .
[0123] Specifically, in the present application, the support frame 36 and the servo motor 39 are fixed on the frame 12, and the servo motor 39 is electrically connected to the control box 70. The drive shaft 38 is connected to the support frame 36 by rotation. The servo motor 39 drives the drive shaft 38 to rotate through a synchronous pulley mechanism. The synchronous pulley mechanism includes a driving synchronous pulley (not shown in the figure), a driven synchronous pulley 381 and a synchronous belt. The driving synchronous pulley is installed on the output shaft end of the servo motor 39, and the driven synchronous pulley 381 is installed on the drive shaft 38. The synchronous belt is sleeved on the driving synchronous pulley and the driven synchronous pulley 381.
[0124] The rotating plate 37 is connected to the driving shaft 38 and rotates 360° relative to the supporting frame 36 under the drive of the driving shaft 38. The coating mechanism 31 is connected to the rotating plate 37, and the number of the coating mechanisms 31 is multiple, and the multiple coating mechanisms 31 are evenly spaced along the circumference of the rotating plate 37.
[0125] A cutting groove 371 is provided between the film wrapping fixing plates 311 in any two adjacent film wrapping mechanisms 31 to facilitate the film cutting device 50 to cut the film.
[0126] Preferably, in the present application, the rotating plate 37 is a regular hexagon, the number of the coating mechanisms 31 is six, and the six coating mechanisms 31 are evenly spaced along the circumference of the rotating plate 37 .
[0127] It should be noted that the vacuum generator 35 is fixed on the base plate, and the shaft end of the driving shaft 38 is connected to a pneumatic slip ring 382. The pneumatic slip ring 382 is connected to the vacuum generator 35 and the flexible clamp 34 through a pipeline. At the same time, the pneumatic slip ring 382 connects the first cylinder 331, the second cylinder 332, the film pressing cylinder 321, and the rotating drive motor 314 to the solenoid valve seat 15 through the pipeline. The pneumatic slip ring 382 is used to connect the flexible clamp 34 and the vacuum generator 35 in any one of the film coating mechanisms 31 when the driving shaft 38 rotates, and to ensure the control of the first cylinder 331, the second cylinder 332, the film pressing cylinder 321, and the rotating drive motor 314.
[0128] In the present application, the film feeding device 40 includes a film feeding fixing plate 41 , a connecting seat 42 , a film passing shaft 43 , a film feeding motor 44 , a film feeding wheel 45 , an adjusting mechanism 46 and a film pressing wheel 49 .
[0129] Specifically, two connecting rods 411 are connected to the film feeding fixing plate 41, and the two connecting rods 411 are spaced apart along the length direction of the film feeding fixing plate 41. The connecting rods 411 are connected to the base 11 of the frame 10, so as to fix the film feeding fixing plate 41 on the base 11. The connecting seat 42 is connected to the film feeding fixing plate 41, and the connecting seat 42 is located between the two connecting rods 411. The film feeding fixing plate 41 is connected to a connecting plate 412, and the film threading shaft 43 is rotatably connected to the connecting plate 412, so that the film threading shaft 43 is rotatably connected to the film feeding fixing plate 41. The film threading shaft 43 is used to install a rolled film. A fixed film sleeve 431 is provided on the film-penetrating shaft 43, and the fixed film sleeve 431 is located at both ends of the axial direction of the film-penetrating shaft 4. A first locking bolt (not marked in the figure) is provided on the fixed film sleeve 432. The first locking bolt penetrates the fixed film sleeve 432 and abuts against the film-penetrating shaft 43 to prevent the fixed film sleeve 432 from falling off the film-penetrating shaft 43. At the same time, the position of the film on the film-penetrating shaft 43 is adjusted by adjusting the positions of the two fixed film sleeves 432, thereby realizing the position of the rolled film on the film-penetrating shaft 43.
[0130] The film feeding motor 44 is connected to the connecting plate 412 in the film feeding fixing plate 41. The film feeding wheel 45 is rotatably connected to the film feeding fixing plate 41, and rotates relative to the film feeding fixing plate 41 under the drive of the film feeding motor 44, wherein the film feeding motor 44 drives the film feeding wheel 45 to rotate through a pulley mechanism or a gear set mechanism, and a second shield 47 is provided on the outer side of the pulley mechanism or the gear set mechanism, and the second shield 47 is connected to the connecting plate 412.
[0131] The adjusting mechanism 46 is slidably connected to the connecting seat 42. The adjusting mechanism 46 comprises an adjusting seat 461, a guide sleeve 462, a guide rod 463, an adjusting plate 464, an adjusting screw rod 465, a handle 466 and a locking assembly.
[0132] The slide groove on the connecting seat 42, the adjustment seat 461 is slidably connected in the slide groove on the connecting seat 42, and the film pressing wheel 49 is rotatably connected to the adjustment seat 461. The guide sleeve 462 is connected to the film feeding fixed plate 41, the guide rod 463 is slidably connected in the guide sleeve 462, and one end of the guide rod 463 is connected to the adjustment seat 461. The adjustment plate 464 is connected to the end of the guide rod 463 away from the adjustment seat 461. The adjustment screw 465 is rotatably connected to the adjustment plate 464 and is threadedly connected to the film feeding fixed plate 41. The handle 466 is connected to the adjustment screw 465. The locking assembly is connected to the adjustment plate 464, and is used to lock the adjustment screw 465. The locking assembly includes a locking sleeve 467 and a second locking bolt (not shown in the figure). The locking sleeve 467 is fixedly connected to the adjustment plate 464. The adjusting screw 465 is rotatably connected in the locking sleeve 467. The second locking bolt penetrates the locking sleeve 467 and abuts against the adjusting screw 465 to lock the adjusting screw 465.
[0133] By rotating the handle 466, the handle 466 drives the adjusting screw 465 to rotate. Since the adjusting screw 465 is threadedly connected to the film feeding fixing plate 41, when the adjusting screw 465 rotates, it drives the film pressing wheel 49 to move relative to the film feeding wheel 45 along the radial direction of the film feeding wheel 45 through the adjusting seat 461 to adjust the gap between the film feeding wheel 45 and the film pressing wheel 49. After completing the adjustment of the film pressing wheel 49, the adjusting screw 465 is locked by tightening the second locking bolt to maintain the gap between the film feeding wheel 45 and the film pressing wheel 49.
[0134] In the present application, a film guide mechanism 48 is fixed on the frame 12, and the guide mechanism includes a first guide roller 481, a second guide roller 482 and a third guide roller 483. The first guide roller 481 and the second guide roller 482 are both rotatably connected to the upper end of the frame 12, and the third guide roller 483 is rotatably connected to the lower end of the frame 12 and is located at the lower end of the film coating device 30. The first guide roller 481 and the second guide roller 482 are parallel and spaced, and an adjustment frame 484 is provided between the first guide roller 481 and the second guide roller 482, and a fourth guide roller (not shown in the figure) is rotatably connected to the adjustment frame 484, and the fourth guide roller is slidably connected to the adjustment frame 484, and a second adjustment switch (not shown in the figure) is provided on the adjustment frame 484, and the second adjustment switch is electrically connected to the control box 70, and the second adjustment switch is in contact with the fourth guide roller.
[0135] After the film is guided out by the film feeding wheel 45, it enters the first guide roller 481, the fourth guide roller, the second guide roller 482 and the third guide roller in sequence, and then enters the film coating fixing plate 311 in the film coating device 30, and the film enters the bottom of the fourth guide roller from the top of the first guide roller 481, and enters the top of the second guide roller 482 from the bottom of the fourth guide roller.
[0136] It should be pointed out that when the Qingtuan film wrapping machine is working, the film needs to be returned to its original state. The control box 70 first controls the servo motor 39 to rotate to drive the drive shaft 38 to rotate, and the drive shaft 38 rotates through the rotating plate 37. When the rotating plate 37 rotates, it drives the film wrapping mechanism 31 to rotate. At this time, the clamping mechanism 33 presses the film on the film wrapping fixing plate 311 of the film wrapping mechanism 31. When the film wrapping fixing plate 311 rotates, it drives the film to be tightened. At this time, the fourth guide roller slides relative to the adjustment frame 484 under the action of the film tension and separates from the second induction switch. At this time, the second induction switch generates a separation electrical signal and transmits the separation electrical signal to the control box 70. After receiving the separation electrical signal, the control box 70 controls the film feeding motor 44 to start according to the separation electrical signal. After the film feeding motor 44 starts, it drives the film feeding wheel 45 to rotate so that the film passes through the film guide mechanism 48 and enters the film wrapping fixing plate 311.
[0137] In the present application, the film cutting device 50 is arranged at an angle with the vertical direction, and the film cutting device 50 includes a film cutting fixing frame 51 , a film cutting cylinder 52 , a cutting knife fixing plate 53 , a film cutting knife 54 and an electric heating element 55 .
[0138] The film cutting fixing frame 51 is connected to the base 11 of the frame body 10. The film cutting cylinder 52 is connected to the film cutting fixing frame 51 and communicated with the electromagnetic valve seat 15 through a pipeline. The cutter fixing plate 53 is connected to the piston rod of the film cutting cylinder 52, and slides relative to the film cutting fixing frame 51 under the drive of the piston rod of the film cutting cylinder 52, and the cutter fixing plate 53 is provided with a third linear bearing 56, and the film cutting fixing frame 51 is provided with a film cutting guide rod 57, and the film cutting guide rod 57 is slidably connected to the third linear bearing 56. The film cutting knife 54 is connected to the cutter fixing plate 53, and the electric heating element 55 is connected to the cutter fixing plate 53 and electrically connected to the control box 70, and is used to heat the film cutting knife 54, and the electric heating element 55 is a plate-shaped structure.
[0139] When it is necessary to cut the film for any one of the film wrapping mechanisms 31, when the film wrapping mechanism 31 rotates to the first position, the control box 70 controls the solenoid valve seat 15 to open the air path for the piston rod of the film cutting cylinder 52 to extend, so as to control the extension of the piston rod of the film cutting cylinder 52, so that the film cutting knife 54 extends into the film cutting groove adjacent to the film wrapping mechanism 31 to cut the film. After completing the cutting of the film, the control box 70 controls the solenoid valve seat 15 to open the air path for the piston rod of the film cutting cylinder 52 to retract, so that the film cutting knife 54 returns to the initial position to facilitate the next film cutting.
[0140] In the present application, a temperature sensor (not shown in the figure) is installed on the film cutting knife 54, and the temperature sensor is electrically connected to the control box 70 for transmitting the temperature data of the film cutting knife 54 to the control box 70. When the temperature sensor detects that the electric heating element 55 heats the film cutting knife 54 to a preset temperature set in the control box 70, the control box 70 controls the electric heating element 55 to cut off the power to stop heating the film cutting knife 54; and when the temperature sensor detects that the temperature of the film cutting knife 54 is lower than the preset temperature set in the control box 70, the control box 70 controls the electric heating element 55 to be powered on to continue heating the film cutting knife 54.
[0141] The conveying mechanism 60 includes a conveying frame 61 and a conveying belt that can move relative to the conveying frame 61, and the coated green rice balls are conveyed by the conveying belt.
[0142] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A green dumpling wrapping machine, characterized in that: include: Frame; A stuffing wrapping device, connected to the frame, for wrapping the stuffing in the skin material to form a green dumpling; A film wrapping device, rotatably connected to the frame and located below the discharge end of the stuffing wrapping device, for wrapping a film on the green rice dumpling; A film conveying device, connected to the frame, and used for conveying the film to the film coating device; A film cutting device, connected to the frame, for cutting the film; The conveying mechanism is connected to the frame and is used for conveying the coated green rice balls.
2. The green dumpling wrapping machine according to claim 1, characterized in that: The coating device comprises: A film encapsulation mechanism is rotatably connected to the frame, and the film encapsulation mechanism is provided with a film encapsulation cavity; A film pressing mechanism, connected to the film wrapping mechanism, for pressing and holding the film; A clamping mechanism, arranged on the film-wrapping mechanism, for clamping the film; A flexible clamping claw is installed in the capsule cavity; A vacuum generator is installed on the frame and communicated with the flexible clamping claw.
3. The green dumpling wrapping machine as claimed in claim 2, characterized in that: The encapsulation mechanism comprises: An envelope fixing plate, rotatably connected to the frame; An envelope adapter plate is connected to the envelope fixing plate and is parallel and spaced apart from the envelope fixing plate; A membrane envelope seat, rotatably connected to the membrane envelope adapter plate and located between the membrane envelope fixing plate and the membrane envelope adapter plate, the membrane envelope seat having the membrane envelope cavity, the membrane envelope fixing plate being provided with a through hole, the position of the through hole corresponding to the position of the membrane envelope cavity; The rotary drive motor is connected to the film-encapsulating fixing plate and drives the film-encapsulating seat to rotate through a pulley mechanism.
4. The green dumpling wrapping machine as claimed in claim 3, characterized in that: The clamping mechanism comprises: The first cylinder and the second cylinder are both connected to the envelope fixing plate; A first guide rod and a second guide rod are both slidably connected to the envelope fixing plate, the first guide rod is connected to the first cylinder, the second guide rod is connected to the second cylinder, and the movement directions of the first guide rod and the second guide rod are opposite; A first clip and a second clip, wherein the first clip is connected to the first guide rod, and the second clip is connected to the second guide rod, and both the first clip and the second clip are arranged at the opening of the envelope cavity, and are used to shrink the film from the outside to the inside along the radial direction of the envelope cavity.
5. The green dumpling wrapping machine as claimed in claim 4, characterized in that: The film pressing mechanism comprises: A film pressing cylinder, rotatably connected to the film encapsulation fixing plate; A joint seat, rotatably connected to the film-encapsulating fixing plate and the film-pressing cylinder; A pressing plate is connected to the joint seat and is used to press the film onto the membrane fixing plate.
6. The green dumpling wrapping machine as claimed in claim 5, characterized in that: The film pressing mechanism is symmetrically arranged with respect to the film encapsulating mechanism.
7. The green dumpling wrapping machine as claimed in claim 6, characterized in that: The encapsulation mechanism also includes: A support frame connected to the frame: The rotating plate is rotatably connected to the supporting frame, the film-wrapping mechanism is connected to the rotating plate, and there are multiple film-wrapping mechanisms, which are evenly spaced along the circumference of the rotating plate.
8. The green dumpling wrapping machine as claimed in claim 1 or 7, characterized in that: The film feeding device comprises: A film feeding fixing plate connected to the frame; A connecting seat connected to the film feeding fixing plate; A film-threading shaft, rotatably connected to the film-feeding fixing plate; A film feeding motor connected to the film feeding fixing plate; A film feeding wheel, rotatably connected to the film feeding fixed plate, and driven by the film feeding motor to rotate relative to the film feeding fixed plate; An adjusting mechanism, slidably connected to the connecting seat; The film pressing wheel is rotatably connected to the adjusting mechanism, and the adjusting mechanism is used to adjust the gap between the film pressing wheel and the film feeding wheel.
9. The green dumpling wrapping machine as claimed in claim 8, characterized in that: The regulating mechanism comprises: An adjusting seat is slidably connected to the connecting seat, and the film pressing wheel is rotatably connected to the adjusting seat; A guide sleeve and a guide rod, wherein the guide sleeve is connected to the film feeding fixing plate, the guide rod is slidably connected in the guide sleeve, and one end of the guide rod is connected to the adjustment seat; An adjustment plate connected to an end of the guide rod away from the adjustment seat; An adjusting screw rod is rotatably connected to the adjusting plate and is threadedly connected to the film feeding fixing plate; A handle connected to the adjusting screw rod; A locking assembly is connected to the adjusting plate and is used to lock the adjusting screw rod.
10. The green dumpling wrapping machine as claimed in claim 9, characterized in that: The film cutting device comprises: A film cutting fixing frame connected to the frame body; A film cutting cylinder connected to the film cutting fixing frame; A cutter fixing plate is connected to the film cutting cylinder and slides relative to the film cutting fixing frame under the drive of the film cutting cylinder; A film cutting knife connected to the cutting knife fixing plate; The electric heating element is connected to the cutter fixing plate and is used for heating the film cutting knife.
