Handmade soap packaging machine

The handmade soap packaging machine efficiently packages soap using a film unwinding and ironing mechanism to form a 'U-shaped' cavity and seal the film, addressing inefficiencies in existing machines and reducing labor costs.

CN222137180UActive Publication Date: 2024-12-10KANGHONG BIOTECHNOLOGY GRP CO LTD
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Patent Information

Application Number
CN202323669212.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-30
Publication Date
2024-12-10
Estimated Expiration
2033-12-30

AI Technical Summary

Technical Problem

Existing handmade soap packaging machines are complicated and inefficient, making it difficult to package handmade soap quickly and accurately.

Method used

A handmade soap packaging machine comprising a film unwinding station, soap feeding station, and packaging station with folding, longitudinal, and transverse ironing mechanisms to form a 'U-shaped' packaging cavity and seal the film around the soap, using a simple structure for efficient packaging.

Benefits of technology

Enables quick and accurate packaging of handmade soap with a simple structure, reducing labor costs and ensuring high packaging quality through mechanical automation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a handmade soap packaging machine which comprises a thin film uncoiling station, a handmade soap feeding station and a packaging station, and the thin film uncoiling station can carry out thin film discharging on a thin film raw material roll; the handmade soap feeding station can convey handmade soap to the packaging station; the packaging station and the handmade soap feeding station are connected through an edge folding bin, baffles erected on the two sides of the edge folding bin can fold the two side edges of a horizontally-passing thin film, the two side edges of the thin film are folded and erected to form a U-shaped packaging concave cavity allowing handmade soap to be placed in, and the packaging station comprises a longitudinal ironing structure and a transverse ironing structure. The longitudinal ironing mechanism can clamp two folded and erected side edges of a thin film and carry out ironing together to form a thin film barrel, and the transverse ironing mechanism can carry out transverse ironing on the two ends of the thin film barrel in which a single handmade soap is wrapped to be broken, so that a packaging product in which the handmade soap is packaged is formed. The packaging station is further provided with a packaging conveying mechanism for conveying the thin film from the edge folding bin to the packaging station. And the handmade soap can be quickly and accurately packaged.
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Description

Technical Field

[0001] The utility model relates to the field of handmade soap processing, in particular to a handmade soap packaging machine. Background Art

[0002] At present, handmade soap packaging machines complete the packaging of block handmade soap by folding, twisting, gluing, heat sealing, cutting, forming and wrapping packaging materials such as paper, aluminum foil, plastic film and composite film. The packaging steps are complicated and it is impossible to quickly and accurately package the handmade soap, resulting in low packaging efficiency. Summary of the invention

[0003] Purpose of the utility model: In order to overcome the defects of the prior art, the utility model provides a handmade soap packaging machine, which can package handmade soap quickly and accurately.

[0004] The technical solution of the utility model is: a handmade soap packaging machine, comprising: a film unwinding station, a handmade soap feeding station and a packaging station,

[0005] The film unwinding station can unwind the film raw material roll;

[0006] The handmade soap loading station can transport the handmade soap to the packaging station;

[0007] The packaging station and the handmade soap feeding station are connected by a folding bin, and the baffles erected on both sides of the folding bin can fold up the two sides of the horizontally passing film, and the folded and erected two sides of the film will form a "U-shaped" packaging cavity for the handmade soap to be placed in. The packaging station includes a longitudinal ironing mechanism and a transverse ironing mechanism. The longitudinal ironing mechanism can clamp and iron the two sides of the folded and erected film together to form a film tube, and the transverse ironing mechanism can horizontally iron and cut the two ends of the film tube that contains a single handmade soap, so as to form a packaged product that packs the handmade soap.

[0008] The packaging station also has a packaging conveying mechanism for conveying the film from the folding bin to the packaging station.

[0009] By adopting the above technical solution, the packaging machine of the utility model can package handmade soap quickly and accurately, with a simple structure and convenient operation. When packaging handmade soap, the film is conveyed from the film unwinding station to the folding bin, and the baffles erected on both sides of the folding bin can fold up the two sides of the film passing horizontally, and the folded and erected sides of the film will form a "U-shaped" packaging cavity for the handmade soap to be placed in;

[0010] The handmade soap is then transported from the handmade soap loading station to the folding bin, so that the handmade soap is loaded into the "U-shaped" packaging cavity of the film;

[0011] The film is pulled by the packaging conveying mechanism and transported from the folding bin to the packaging station. When passing through the longitudinal ironing mechanism, the two folded edges of the film can be clamped and ironed together to form a film tube; when passing through the transverse ironing mechanism downstream, the two ends of the film tube that wraps a single handmade soap can be transversely ironed to form a packaged product that includes the handmade soap, thus completing the packaging.

[0012] Preferably, the packaging station further comprises a pressure strip, which is elastically arranged and located downstream of the longitudinal ironing mechanism, and the bottom end of the pressure strip can contact the vertical ironing sheet formed by ironing the two sides of the film and press the vertical ironing sheet to one side. The pressure strip can press the vertical ironing sheet to one side, so that the product packaging is flat.

[0013] Preferably, the transverse ironing mechanism comprises an upper ironing seat and a lower ironing seat, the two ironing seats are of upper and lower type and can be rotatably arranged, the two ironing seats can open or close the discharge port by relative rotation, the two ironing seats have at least one ironing area, when the two ironing seats are rotated to close the discharge port, the ironing areas on the two ironing seats contact the film tube for transverse ironing, when the two ironing seats are rotated to open the discharge port, the packaged product can be discharged. The ironing areas of the two ironing seats rotate close to or away from each other, when close to each other, the film tube can be ironed horizontally, and when far away from each other, no ironing operation is performed to facilitate the passage of the product.

[0014] Preferably, the ironing seat has a first ironing area and a second ironing area. When the two ironing seats rotate, the first ironing area on the two ironing seats can iron the first end of a single product film tube, and the second ironing area on the two ironing seats can iron the second end of a single product film tube. The two ironing seats can iron and seal both ends of a packaging product bag by one rotation.

[0015] Preferably, the longitudinal ironing mechanism has two ironing blocks arranged side by side, and the two sides of the film standing up pass between the two ironing blocks. The two ironing blocks arranged side by side can clamp the two sides of the film folded up and standing up together and iron them at the same time.

[0016] Preferably, the packaging station also has a pressing mechanism that can press the handmade soap and the film down onto the packaging conveying mechanism. The pressing mechanism presses the film down onto the packaging conveying mechanism, which facilitates the conveying of the film.

[0017] Preferably, there is a product discharging station downstream of the packaging station, which can transport and discharge the packaged handmade soap products.

[0018] Preferably, the front ends of the baffles on both sides of the folding bin are provided with film guiding surfaces, and the film guiding surfaces are arranged obliquely, so as to facilitate the film to be introduced into the folding bin to realize folding up the two sides.

[0019] Preferably, a film support rod is provided at the front end of the folding bin, and the two sides of the film support rod extend beyond the folding bin. The film support rod can support and protect the front end of the folding bin.

[0020] Preferably, the wide opening of the folded bin allows a single handmade soap to pass through. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of a specific embodiment of the utility model;

[0022] Figure 2 This is a structural schematic diagram of the folding bin in a specific embodiment of the utility model;

[0023] Figure 3 This is a structural schematic diagram of a packaging station in a specific embodiment of the utility model;

[0024] Figure 4 This is a structural schematic diagram of the longitudinal ironing mechanism in a specific embodiment of the utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the discharge port in a specific embodiment of the utility model;

[0026] Figure 6 It is a structural schematic diagram of the transverse ironing mechanism in a specific embodiment of the utility model;

[0027] Figure 7 The schematic diagram of the film structure passing through the folding bin, where A is the film and B is the handmade soap;

[0028] Figure 8 This is a packaging product diagram of the present utility model, wherein C1 is a longitudinal hot-sealing sheet, and C2 is a transverse hot-sealing sheet.

[0029] In the figure: film unwinding station 1, handmade soap loading station 2, packaging station 3, folding bin 4, baffle 41, film guiding surface 41a, film supporting rod 42, longitudinal ironing mechanism 31, ironing block 311, transverse ironing mechanism 32, upper ironing seat 321, lower ironing seat 322, ironing area 32a, discharge port a, pressure strip 33, top pressing mechanism 34, packaging conveying mechanism 5, product discharge station 6. DETAILED DESCRIPTION

[0030] The technical scheme in this embodiment will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] like Figure 1-8As shown, a handmade soap packaging machine of the utility model comprises: a film unwinding station 1, a handmade soap feeding station 2 and a packaging station 3.

[0032] The film unwinding station 1 has an unwinding shaft, on which the film raw material roll is mounted, and when rotating, the film raw material roll can be unwound, and the unwinding shaft is driven to rotate by a motor;

[0033] The handmade soap loading station 2 has a transmission belt mechanism, which can transport the handmade soap to the packaging station 3;

[0034] The packaging station 3 and the handmade soap feeding station 2 are connected by a folding bin 4. The baffles 41 erected on both sides of the folding bin 4 can fold up the two sides of the horizontally passing film. The folded and erected two sides of the film will form a "U-shaped" packaging cavity for the handmade soap to be placed in. The packaging station 3 includes a longitudinal ironing mechanism 31 and a transverse ironing mechanism 32. The longitudinal ironing mechanism 31 can clamp and iron the two sides of the folded and erected film together to form a film tube. The transverse ironing mechanism 32 can horizontally iron and cut the two ends of the film tube containing a single handmade soap to form a packaged product that packs the handmade soap.

[0035] The packaging station 3 also has a packaging conveying mechanism 5 for conveying the film from the folding bin 4 to the packaging station 3. The packaging conveying mechanism 5 is a transmission belt mechanism.

[0036] Specifically, the packaging station 3 also has a pressure strip 33, which is elastically arranged and located downstream of the longitudinal ironing mechanism 31. The bottom end of the pressure strip 33 can contact the upright longitudinal ironing sheet formed by ironing the two side edges of the film and press the upright longitudinal ironing sheet to one side.

[0037] Specifically, the transverse ironing mechanism 32 includes an upper ironing seat 321 and a lower ironing seat 322. The two ironing seats are of an upper and lower type and can be rotatably arranged. The two ironing seats can open or close the discharge port a by relative rotation. The two ironing seats are provided with at least one ironing area 32a. When the two ironing seats are rotated to a state of closing the discharge port a, the ironing areas 32a on the two ironing seats contact the film tube for transverse ironing. When the two ironing seats are rotated to a state of opening the discharge port a, the packaged product can be discharged.

[0038] Specifically, the ironing seat is provided with a first ironing area and a second ironing area. When the two ironing seats rotate, the first ironing area on the two ironing seats can iron the first end of a single product film tube, and the second ironing area on the two ironing seats can iron the second end of a single product film tube. The two ironing seats can iron and seal both ends of a packaging product bag by rotating one circle.

[0039] Specifically, the longitudinal ironing mechanism 31 has two ironing blocks 311 arranged side by side, and the two sides of the film standing up pass between the two ironing blocks 311. There is also a "V"-shaped notch between the front ends of the two ironing blocks 311 for the film to pass through.

[0040] Specifically, the packaging station 3 also has a pressing mechanism 34 that can press the handmade soap and the film down onto the packaging conveying mechanism 5 .

[0041] Specifically, there is a product discharging station 6 downstream of the packaging station 3. The product discharging station 6 includes a transmission belt mechanism, which can transport and discharge the packaged handmade soap products.

[0042] Specifically, the front ends of the baffles 41 on both sides of the folding bin 4 have film guiding surfaces 41 a, and the film guiding surfaces 41 a are inclined.

[0043] Specifically, a film support rod 42 is provided at the front end of the folding bin 4 , and two sides of the film support rod 42 extend beyond the folding bin 4 .

[0044] Specifically, the wide opening of the folding bin 4 allows a single handmade soap to pass through.

[0045] The packing station 3 is also covered by a dust cover.

[0046] The packaging station 3 is connected to the folding warehouse 4 upstream and the product discharging station 6 downstream; the folding warehouse 4 is connected to the film unwinding station 1 and the handmade soap loading station 2 upstream.

[0047] The packaging machine of this utility model can package handmade soap quickly and accurately, with a simple structure and easy operation. The research and development of fully automatic product packaging technology is a packaging cavity formed by a film, which is filled with products for packaging. It is a fully automatic production process that can pre-set parameters and start after clicking. It is carried out mechanically and automatically, effectively saving labor costs, and has excellent packaging quality.

[0048] When packing handmade soap, the film unwinding station 1 first releases the film of the required distance size, and the film is transported to the folding bin 4 and the packaging station 3. When passing through the folding bin 4, the film first contacts the film guide surfaces 41a at the front ends of the two baffles 41 of the folding bin 4, so as to facilitate the film to be introduced into the folding bin 4. The baffles 41 erected on both sides can fold up the two sides of the horizontally passing film, and the folded and erected two sides of the film will form a "U-shaped" packaging cavity for the handmade soap to be placed in.

[0049] Then, the handmade soap is transported from the handmade soap feeding station 2 to the folding bin 4, so that the handmade soap is fed into the "U-shaped" packaging cavity of the film;

[0050] The film is pressed down on the packaging conveying mechanism 5 by the pressing mechanism 34 to facilitate the conveying of the film. The packaging conveying mechanism 5 pulls the film so that it is conveyed from the folding bin 4 to the packaging station 3. When passing through the longitudinal ironing mechanism 31, the two ironing blocks 311 arranged side by side can clamp the two sides of the film folded up together and iron them to form a film tube.

[0051] Then it is transported downstream, and when passing through the pressure strip 33, the bottom end of the pressure strip 33 contacts the vertical ironing sheet formed by the ironing of the two sides of the film;

[0052] When passing through the horizontal ironing mechanism 32 downstream, the ironing areas 32a of the two ironing seats rotate closer or farther away. When the first ironing area on the two ironing seats rotates closer, it can iron the first end of a single product film tube, and when the second ironing area on the two ironing seats rotates closer, it can iron the second end of a single product film tube. The two ironing seats rotate one circle to achieve ironing and sealing of both ends of a packaged product bag to complete the packaging. When the ironing areas 32a of the two ironing seats are farther away, no ironing operation is performed to facilitate the passage of products. According to the sealing strength required by different products, the sealing parameters such as temperature, pressure, time, speed, etc. are set respectively. When the seal is formed, the cooling system is used to cool down so that the seal is not easily deformed. At the same time, it can prevent the product from being damaged by long-term high temperature, ensuring that the seal and product quality meet the requirements.

[0053] Finally, the packaged product is sent from the discharge port a to the product discharge station 6 for discharge.

[0054] When the machine is working normally, when the film material is used up, the control system can promptly alarm and prompt the material shortage information; when the equipment has parameters that exceed the tolerance during operation, such as temperature, speed, etc., the control system can promptly alarm and prompt the corresponding alarm information.

[0055] It should be noted that in the description of the present invention, all directional indications (such as up, down, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0056] In addition, the descriptions of "first", "second", etc. in the present invention are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. In the description of the present invention, "several" or "multiple" means at least two, such as two, three, etc., unless otherwise clearly and specifically limited.

[0057] In the description of the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "couple", "connect", and "fix" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A handmade soap packaging machine, characterized in that: include: Film unwinding station (1), handmade soap loading station (2) and packaging station (3), The film unwinding station (1) can unwind the film raw material roll; The handmade soap loading station (2) can transport the handmade soap to the packaging station (3); The packaging station (3) and the handmade soap loading station (2) are connected by a folding bin (4). The baffles (41) erected on both sides of the folding bin (4) can fold up the two sides of the film passing horizontally. The two sides of the film are folded up to form a "U-shaped" packaging cavity for the handmade soap to be placed in. The packaging station (3) includes a longitudinal ironing mechanism (31) and a transverse ironing mechanism (32). The longitudinal ironing mechanism (31) can clamp and iron together the two sides of the film that are folded up to form a film tube. The transverse ironing mechanism (32) can horizontally iron and cut the two ends of the film tube that contains a single handmade soap, so as to form a packaged product that contains the handmade soap. The packaging station (3) also has a packaging conveying mechanism (5) for conveying the film from the folding bin (4) to the packaging station (3).

2. A handmade soap packaging machine according to claim 1, characterized in that: The packaging station (3) further comprises a pressure strip (33), wherein the pressure strip (33) is elastically arranged and is located downstream of the longitudinal ironing mechanism (31). The bottom end of the pressure strip (33) can contact the vertically ironed sheet formed by ironing the two side edges of the film and press the vertically ironed sheet to one side.

3. A handmade soap packaging machine according to claim 1 or 2, characterized in that: The transverse ironing mechanism (32) comprises an upper ironing seat (321) and a lower ironing seat (322). The two ironing seats are of an upper and lower type and can be rotatably arranged. The two ironing seats can open or close the discharge port (a) by rotating relative to each other. The two ironing seats have at least one ironing area (32a). When the two ironing seats are rotated to a state of closing the discharge port (a), the ironing areas (32a) on the two ironing seats contact the film tube for transverse ironing. When the two ironing seats are rotated to a state of opening the discharge port (a), the packaged product can be discharged.

4. A handmade soap packaging machine according to claim 3, characterized in that: The ironing seat is provided with a first ironing area and a second ironing area. When the two ironing seats rotate, the first ironing area on the two ironing seats can iron the first end of a single product film tube, and the second ironing area on the two ironing seats can iron the second end of a single product film tube. The two ironing seats can iron and seal the two ends of a packaging product bag by one rotation.

5. A handmade soap packaging machine according to claim 1 or 2, characterized in that: The longitudinal ironing mechanism (31) comprises two ironing blocks (311) arranged side by side, and the two side edges of the film standing up pass between the two ironing blocks (311).

6. A handmade soap packaging machine according to claim 1 or 2, characterized in that: The packaging station (3) also has a pressing mechanism (34) capable of pressing the handmade soap and the film downward onto the packaging conveying mechanism (5).

7. A handmade soap packaging machine according to claim 1 or 2, characterized in that: There is also a product discharging station (6) downstream of the packaging station (3), which can transport and discharge the packaged handmade soap products.

8. A handmade soap packaging machine according to claim 1 or 2, characterized in that: The front ends of the baffles (41) on both sides of the folding bin (4) are provided with film guide surfaces (41a), and the film guide surfaces (41a) are arranged obliquely.

9. A handmade soap packaging machine according to claim 1 or 2, characterized in that: A film support rod (42) is also provided at the front end of the folding bin (4), and two sides of the film support rod (42) extend beyond the folding bin (4).

10. A handmade soap packaging machine according to claim 1 or 2, characterized in that: The wide opening of the folded edge bin (4) allows a single handmade soap to pass through.