Emulsion explosive packaging box separating and conveying system
By designing the emulsified explosive packaging box partition conveying system, using the packaging and boxing mechanism to sort and convey packaging boxes of different specifications separately, the problems of manual sorting and handling in the existing technology are solved, and an efficient loading process is achieved. Reduced labor intensity and cost.
Patent Information
- Application Number
- CN202420945795.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing conveying methods of emulsified explosive packaging boxes require manual sorting and handling, resulting in high labor intensity and low loading efficiency, and the cost of introducing multiple industrial robots.
An emulsified explosive packaging box partition conveying system is designed, including industrial robots, box input roller conveyor, box partition mechanism and box merging mechanism. The packaging box of two specifications is sorted and separately conveyed through the box merging mechanism, and the box merging is used. The mechanism and box output roller conveyor conveys it to the grab position of the industrial robot.
It effectively reduces the labor intensity of staff sorting, shortens the conveying distance, improves loading efficiency, and reduces the cost of multiple industrial robots.
Smart Images

Figure CN222137744U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of emulsion explosive conveying equipment, in particular to an emulsion explosive packaging box sub-box conveying system. Background technology:
[0002] Emulsion explosives are a kind of water-in-oil type latex explosives that are formed by uniformly dispersing droplets of aqueous solution of oxidant salts in an oil phase continuous medium containing porous substances such as dispersed bubbles or hollow glass microspheres with the help of emulsifiers. In order to meet the market demand for emulsion explosives of different specifications, when two different specifications of emulsion explosive rolls are produced and packaged in boxes of different sizes, a conveyor is required to transport the boxes to the loading area.
[0003] The current transportation method is: two different specifications of emulsion explosive packaging boxes are transported at intervals using the same belt conveyor. When they are transported to the terminal loading point, the staff will sort the two sizes of packaging boxes on the belt conveyor and load them separately. This transportation method not only requires staff to carry and load, but also requires a waste of energy for sorting, which is labor-intensive and has high labor costs, affecting the overall loading efficiency.
[0004] Another way of conveying is to introduce industrial robots. An industrial robot is installed at the end of the belt conveyor and the industrial robot is used for loading. Although this helps to improve loading efficiency, it can only solve the loading of one specification of products. The packaging boxes of another specification of products on the belt conveyor still need manual assistance for sorting and loading. If multiple industrial robots are introduced, the price will be expensive and the cost will be high. Utility model content:
[0005] The utility model aims to provide an emulsion explosive packaging box sub-box conveying system which is beneficial to reducing labor intensity and improving production efficiency.
[0006] The utility model is implemented by the following technical scheme: an emulsion explosive packaging box box conveying system, which includes an industrial robot, and also includes a box input roller conveyor, a first transition roller conveyor, two parallel arranged box dividing roller conveyors, a second transition roller conveyor and a box output roller conveyor connected in sequence end to end; a box dividing mechanism is installed on the first transition roller conveyor at one end adjacent to the box input roller conveyor, a box closing mechanism is installed on the second transition roller conveyor adjacent to the box dividing roller conveyor, and the industrial robot is installed at the end of the box output roller conveyor.
[0007] Furthermore, the box separation mechanism includes a bracket, a limit plate and a driving cylinder; the bracket is connected to the frame of the first transition roller conveyor, the bracket is connected to a cross beam, a connecting plate is fixed to the bottom end of the cross beam, a travel switch is installed and fixed on the back of the connecting plate, a swinging limit plate is hinged on the front of the connecting plate, and the back of the limit plate is connected to the contact of the travel switch through a connecting rod; the driving cylinder is fixed on the bracket at the front of the limit plate, the driving cylinder is arranged parallel to the cross beam, and a box separation push plate is fixed to the telescopic end of the driving cylinder; the travel switch is electrically connected to the input end of the controller, and the output end of the controller is electrically connected to the electromagnetic control reversing valve on the oil circuit of the driving cylinder.
[0008] Furthermore, the bracket is connected to the crossbeam through a traction mechanism, and the crossbeam moves up and down along the bracket; the traction mechanism includes a traction screw and a nut; the nut is vertically fixed on the bracket above the crossbeam, the traction screw is threaded through the nut, and the bottom end of the traction screw is rotatably connected to the top end of the crossbeam.
[0009] Furthermore, a hand wheel is fixed to the top end of the traction screw.
[0010] Furthermore, a traction guide rod which is arranged parallel to the traction screw rod is slidably penetrated through the brackets on both sides of the traction screw rod, and the bottom end of the traction guide rod is fixedly connected to the crossbeam.
[0011] Furthermore, two guide rods are symmetrically fixed on the brackets on both sides of the driving cylinder, and guide sleeves are slidably penetrated through the guide rods, and the guide sleeves are fixedly connected to the box separation push plate.
[0012] Furthermore, a long hole is opened on the connecting plate along the length direction of the cross beam, and the connecting plate is fixedly connected to the cross beam by screws passing through the long hole.
[0013] Furthermore, a first induction switch is installed on the side of the second transition roller conveyor between one of the box separating roller conveyors and the box closing mechanism, and a second induction switch is installed on the side of the second transition roller conveyor between the other box separating roller conveyor and the box closing mechanism; the first induction switch and the second induction switch are connected to the electrical signal of the control system of the industrial robot.
[0014] Furthermore, the box closing mechanism includes a gantry installed between the two sides of the second transition roller conveyor, a baffle rod opposite to one of the box separation roller conveyors is fixed on the frame of the second transition roller conveyor, sliding rods parallel to each other are fixed on the gantry above the baffle rod, sliding sleeves are slidably provided on the sliding rods, and a box closing plate is fixed between the two sliding sleeves; a telescopic cylinder is fixed on the gantry between the two sliding rods, and the telescopic end of the telescopic cylinder is fixedly connected to the box closing plate.
[0015] The advantages of the utility model are as follows: two packaging boxes of different specifications are effectively sorted on the first transition roller conveyor through the box separation mechanism, and the two specifications of the packaging boxes after sorting are separately conveyed through two box separation roller conveyors, which is not only beneficial to shorten the conveying distance, but also beneficial to reduce the labor intensity of sorting of the staff; through the cooperation of the box closing mechanism and the box output roller conveyor, it is convenient to convey the packaging boxes of two specifications to the same grabbing position of the industrial robot. Description of the drawings:
[0016] Figure 1 It is a structural schematic diagram of the utility model.
[0017] Figure 2 It is a structural schematic diagram of the box separation mechanism described in the utility model.
[0018] Figure 3 for Figure 2 AA section view.
[0019] Figure 4 A structural schematic diagram of the box closing mechanism of the utility model.
[0020] Figure 5 for Figure 4 Top view of the .
[0021] The markings of the components in the accompanying drawings are as follows: box input roller conveyor 1, first transition roller conveyor 2, box separation mechanism 3, bracket 3.1, crossbeam 3.2, connecting plate 3.3, long hole 3.3.1, travel switch 3.4, limit plate 3.5, connecting rod 3.6, driving cylinder 3.7, box separation push plate 3.8, traction mechanism 3.9, traction screw 3.9.1, nut 3.9.2, handwheel 3.9.3, traction guide rod 3.9.4, guide rod 3.10, guide sleeve 3.11, screw 3.12, box separation roller conveyor 4, second transition roller conveyor 5, box closing mechanism 6, portal frame 6.1, stop rod 6.2, slide rod 6.3, slide sleeve 6.4, box closing plate 6.5, telescopic cylinder 6.6, box output roller conveyor 7, first induction switch 8, second induction switch 9, industrial robot 10. Specific implementation method:
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be noted that the terms "center", "up", "down", "front", "back", "top", "bottom", "left", "right", "vertical", "horizontal", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0024] like Figures 1 to 5 As shown, this embodiment provides an emulsion explosive packaging box conveying system, which includes an industrial robot 10, which also includes a box input roller conveyor 1, a first transition roller conveyor 2, two parallel box separation roller conveyors 4, a second transition roller conveyor 5 and a box output roller conveyor 7 connected in sequence end to end; the box input roller conveyor 1 continuously conveys the spaced packaging boxes toward the first transition roller conveyor 2, including two packaging boxes of different specifications and sizes, and each adjacent two packaging boxes are spaced a distance apart, and the packaging boxes on the box input roller conveyor 1 are fed into one side of the first transition roller conveyor 2.
[0025] A box separation mechanism 3 is installed on one end of the first transition roller conveyor 2 adjacent to the box input roller conveyor 1, and the box separation mechanism 3 includes a bracket 3.1, a limit plate 3.5 and a drive cylinder 3.7; a bracket 3.1 is connected to the frame of the first transition roller conveyor 2, and a crossbeam 3.2 is connected to the bracket 3.1 through a traction mechanism 3.9, and the crossbeam 3.2 moves up and down along the bracket 3.1; a connecting plate 3.3 is fixed to the bottom end of the crossbeam 3.2, and a travel switch 3.4 is fixed on the back of the connecting plate 3.3. A swinging limit plate 3.5 is hinged on the front of the connecting plate 3.3, and the back of the limit plate 3.5 is connected to the contact of the travel switch 3.4 through a connecting rod 3.6; a long hole 3.3.1 is opened on the connecting plate 3.3 along the length direction of the beam 3.2, and the connecting plate 3.3 is fixedly connected to the beam 3.2 by passing a screw 3.12 through the long hole 3.3.1; the left and right position of the connecting plate 3.3 can be adjusted along the long hole 3.3.1, and then the position of the limit plate 3.5 can be adjusted to meet actual production needs.
[0026] A driving cylinder 3.7 is fixed on the bracket 3.1 at the front of the limit plate 3.5. The driving cylinder 3.7 is arranged parallel to the crossbeam 3.2, and a box-dividing push plate 3.8 is fixed to the telescopic end of the driving cylinder 3.7; the travel switch 3.4 is electrically connected to the input end of the controller, and the output end of the controller is electrically connected to the electromagnetic control reversing valve on the oil circuit of the driving cylinder 3.7.
[0027] The front of the limit plate 3.5 faces the direction in which the packaging boxes are delivered. The packaging boxes of small specifications will pass directly under the limit plate 3.5, while the packaging boxes of larger specifications will touch the limit plate 3.5. The limit plate 3.5 triggers the travel switch 3.4 through the connecting rod 3.6. The travel switch 3.4 feeds back the signal to the controller. The controller controls the electromagnetic control reversing valve on the oil circuit of the drive cylinder 3.7 to move, thereby controlling the drive cylinder 3.7 to move. The initial state of the drive cylinder 3.7 is extended. When the drive cylinder 3.7 moves and retracts, it drives the box separation push plate 3.8 to move, and the larger packaging boxes are pushed into the box separation push plate 3.8. The box is pushed to the other side of the first transition roller conveyor 2. An induction switch is provided on the frame at the other side of the first transition roller conveyor 2. When the pushed box is sensed, the feedback controller controls the driving cylinder 3.7 to reset. In this way, the two boxes of different specifications can be effectively sorted and conveyed separately on the first transition roller conveyor 2. The two boxes of different specifications after sorting are sent to the corresponding box separation roller conveyor 4, which is beneficial to reduce the labor intensity of sorting of the staff. Moreover, under the condition of equal output, compared with using one conveyor for transportation, separate transportation is beneficial to shorten the transportation distance and improve efficiency.
[0028] Two guide rods 3.10 are symmetrically fixed on the brackets 3.1 on both sides of the driving cylinder 3.7. A guide sleeve 3.11 is slidably passed through the guide rod 3.10. The guide sleeve 3.11 is fixedly connected to the box push plate 3.8. Under the matching guidance of the guide sleeve 3.11 and the guide rod 3.10, the driving cylinder 3.7 drives the box push plate 3.8 to move more smoothly.
[0029] The traction mechanism 3.9 includes a traction screw 3.9.1 and a nut 3.9.2; a nut 3.9.2 is vertically fixed on the bracket 3.1 above the crossbeam 3.2, and the traction screw 3.9.1 is threaded in the nut 3.9.2. The bottom end of the traction screw 3.9.1 is rotatably connected to the top of the crossbeam 3.2, and a hand wheel 3.9.3 is fixed to the top of the traction screw 3.9.1; by turning the hand wheel 3.9.3, the traction screw 3.9.1 is driven to rotate, and at the same time, relative to the nut 3.9.2, the traction screw 3.9.1 can be moved upward or downward. The traction guide rod 3.9.4 is arranged parallel to the traction screw 3.9.1 and is slidably penetrated through the brackets 3.1 on both sides of the traction screw 3.9.1. The bottom end of the traction guide rod 3.9.4 is fixedly connected to the cross beam 3.2. Under the action of the traction screw 3.9.1, the cross beam 3.2 is lifted and lowered along the traction guide rod 3.9.4 to ensure the stability of the lifting.
[0030] A box closing mechanism 6 is installed on the second transition roller conveyor 5 adjacent to the box separation roller conveyor 4. Two boxes of different specifications are sent to the box closing mechanism 6 through the two box separation roller conveyors 4. The two box separation roller conveyors 4 have the same running speed. Therefore, the boxes of two specifications are also sent to the box closing mechanism 6 at intervals. An industrial robot 10 is installed at the end of the box output roller conveyor 7. A first induction switch 8 is installed on the side of the second transition roller conveyor 5 between one of the box separation roller conveyors 4 and the box closing mechanism 6. The other box separation roller conveyor 4 A second induction switch 9 is installed on the side of the second transition roller conveyor 5 between the box closing mechanism 6; the first induction switch 8, the second induction switch 9 are connected with the control system of the industrial robot 10 by electrical signals; the box output roller conveyor 7 corresponds to the box separation roller conveyor 4 used to convey smaller-sized packaging boxes, that is, the smaller-sized packaging boxes directly enter the box output roller conveyor 7 after passing through the second transition roller conveyor 5, wherein, when passing through the second transition roller conveyor 5, the second induction switch 9 will be triggered, and the signal will be fed back to the control system of the industrial robot 10, so that the industrial robot 10 can clamp and stack it to the specified position; and before the larger-sized packaging box enters the box closing mechanism 6 on the second transition roller conveyor 5, the first induction switch 8 is triggered first, and the signal is fed back to the control system of the controller and the industrial robot 10, and the controller controls the box closing mechanism 6 to push the larger-sized packaging box to the other side of the second transition roller conveyor 5 and the position opposite to the box output roller conveyor 7, so as to facilitate the delivery into the box output roller conveyor 7, and the industrial robot 10 is controlled by the control system of the industrial robot 10 to stack the larger-sized packaging box to the specified position. Large-sized packaging boxes are stacked together at the designated position. In this way, packaging boxes of two specifications can be stacked separately. A corresponding induction switch is installed at the end unloading position of the box output roller conveyor 7. When the packaging box is transported to this position along the box output roller conveyor 7, the signal is fed back to the controller, and the box output roller conveyor 7 is controlled by the controller to stop, so that the industrial robot 10 can grab the packaging box for palletizing; through the cooperation of the box closing mechanism 6 and the box output roller conveyor 7, the packaging boxes of two specifications can be transported to the same grabbing position of the industrial robot 10.
[0031] The box closing mechanism 6 includes a gantry 6.1 installed between the two sides of the second transition roller conveyor 5. A blocking rod 6.2 opposite to one of the box separation roller conveyors 4 is fixed on the frame of the second transition roller conveyor 5 to block the packaging boxes of larger specifications, so that the box closing mechanism 6 can push them; sliding rods 6.3 parallel to each other are fixed on the gantry 6.1 above the blocking rod 6.2, and sliding sleeves 6.4 are slidingly provided on the sliding rods 6.3. A box closing plate 6.5 is fixed between the two sliding sleeves 6.4. During the movement of the box closing plate 6.5, the sliding sleeve 6.4 moves along the sliding rod 6.3, which plays an effective guiding role and ensures the stable operation of the box closing plate 6.5; a telescopic Cylinder 6.6, the telescopic end of the telescopic cylinder 6.6 is fixedly connected to the box closing plate 6.5; the initial state of the telescopic cylinder 6.6 is in the extended state. When a larger-sized packaging box triggers the first induction switch 8, the signal is fed back to the controller. At the same time, the packaging box is blocked and limited by the blocking rod 6.2. The telescopic cylinder 6.6 is controlled to contract by the controller. The telescopic cylinder 6.6 drives the box closing plate 6.5 to push the packaging box to the other side of the second transition roller conveyor 5, so as to facilitate the subsequent delivery to the box output roller conveyor 7; an induction switch is also installed on the frame on the other side of the second transition roller conveyor 5. When the packaging box being pushed over is sensed, the signal is fed back to the controller, and the telescopic cylinder 6.6 is controlled by the controller to reset.
[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An emulsion explosive packaging box conveying system, comprising an industrial robot, characterized in that: It also includes a box input roller conveyor, a first transition roller conveyor, two box separation roller conveyors arranged in parallel, a second transition roller conveyor and a box output roller conveyor connected in sequence end to end; A box separation mechanism is installed on one end of the first transition roller conveyor adjacent to the box input roller conveyor, a box closing mechanism is installed on the second transition roller conveyor adjacent to the box separation roller conveyor, and the industrial robot is installed at the end of the box output roller conveyor.
2. The emulsion explosive packaging box conveying system according to claim 1, characterized in that: The box separation mechanism includes a bracket, a limit plate and a drive cylinder; The bracket is connected to the frame of the first transition roller conveyor, the bracket is connected to a crossbeam, a connecting plate is fixed to the bottom end of the crossbeam, a travel switch is installed and fixed on the back of the connecting plate, a swinging limit plate is hinged on the front of the connecting plate, and the back of the limit plate is connected to the contact of the travel switch through a connecting rod; The driving cylinder is fixed on the bracket at the front of the limit plate, and the driving cylinder is arranged parallel to the crossbeam. The telescopic end of the driving cylinder is fixed with a sub-box push plate; the travel switch is electrically connected to the input end of the controller, and the output end of the controller is electrically connected to the electromagnetic control reversing valve on the oil circuit of the driving cylinder.
3. The emulsion explosive packaging box conveying system according to claim 2, characterized in that: The bracket is connected to the crossbeam via a traction mechanism, and the crossbeam moves up and down along the bracket; The traction mechanism includes a traction screw and a nut; the nut is vertically fixed on the bracket above the crossbeam, the traction screw is threadedly inserted into the nut, and the bottom end of the traction screw is rotatably connected to the top end of the crossbeam.
4. The emulsion explosive packaging box conveying system according to claim 3 is characterized in that: A hand wheel is fixed on the top end of the traction screw.
5. The emulsion explosive packaging box conveying system according to claim 3, characterized in that: A traction guide rod which is arranged parallel to the traction screw rod is slidably penetrated through the brackets on both sides of the traction screw rod, and the bottom end of the traction guide rod is fixedly connected to the cross beam.
6. The emulsion explosive packaging box conveying system according to claim 2, characterized in that: Two guide rods are symmetrically fixed on the brackets on both sides of the driving cylinder, and guide sleeves are slidably penetrated through the guide rods, and the guide sleeves are fixedly connected to the box separation push plate.
7. The emulsion explosive packaging box conveying system according to claim 2, characterized in that: The connecting plate is provided with a long hole along the length direction of the cross beam, and the connecting plate is fixedly connected to the cross beam by screws passing through the long hole.
8. The emulsion explosive packaging box conveying system according to claim 1, characterized in that: A first induction switch is installed on the side of the second transition roller conveyor between one of the box separating roller conveyors and the box closing mechanism, and a second induction switch is installed on the side of the second transition roller conveyor between the other box separating roller conveyor and the box closing mechanism; the first induction switch and the second induction switch are connected to the electrical signal of the control system of the industrial robot.
9. The emulsion explosive packaging box conveying system according to claim 1, characterized in that: The box closing mechanism includes a gantry installed between the two sides of the second transition roller conveyor, a baffle rod opposite to one of the box separation roller conveyors is fixed on the frame of the second transition roller conveyor, sliding rods parallel to each other are fixed on the gantry above the baffle rod, sliding sleeves are slidably provided on the sliding rods, and a box closing plate is fixed between the two sliding sleeves; a telescopic cylinder is fixed on the gantry between the two sliding rods, and the telescopic end of the telescopic cylinder is fixedly connected to the box closing plate.
