Tray deviation prevention device for homogenate logistics line

By designing a deviation correction mechanism on the homogenized logistics line, and using the deviation correction cylinder and the correction plate to automatically correct the skew of the pallet, the problems of material drop and safety risks are solved, and the stable transmission of the pallet and automatic deviation correction are achieved, and the working efficiency is improved.

CN222137941UActive Publication Date: 2024-12-10江苏远航锦锂新能源科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420989834.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-10
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

In the homogenized logistics line, due to the inconsistent weight of raw materials when they are out of the warehouse, it is difficult to ensure accuracy by simply relying on photoelectric delay control of the stop position of the pallet, resulting in the pallet that may fall off the track, and the material drops frequently, and the handling of large-weight materials requires multiple people to participate in the treatment of large-scale materials. , inefficient and high safety risks.

Method used

A correction mechanism including disassembly and assembly seat, correction cylinder, correction deflection plate and correction baffle is designed. Through the automatic start of the correction cylinder and the rotation of the correction deflection plate, the correction baffle provides lateral force to ensure that the pallet is deflected. Correct deviations in a timely manner to reduce material drop and safety risks, and improve the stability and efficiency of deviation correction through buffer components and stabilize components.

Benefits of technology

It effectively reduces material drop, reduces safety risks, improves the stability and safety of material transmission, realizes automatic deviation correction, reduces the need for manual intervention, improves work efficiency and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222137941U_ABST
    Figure CN222137941U_ABST
Patent Text Reader

Abstract

The utility model relates to a homogenate logistics line tray anti-deviation device, relates to the technical field of logistics lines, and aims to solve the problem that materials are easy to drop from a logistics line when being delivered from a warehouse, the homogenate logistics line tray anti-deviation device comprises a deviation rectifying mechanism arranged at the tail end of the logistics line, and the deviation rectifying mechanism comprises a disassembly and assembly seat, a deviation rectifying air cylinder, a deviation rectifying rotating plate and a deviation rectifying baffle, the disassembling and assembling base is arranged at the conveying tail end of a logistics line, one end of the deviation rectifying rotating plate is rotationally connected to the disassembling and assembling base, the other end of the deviation rectifying rotating plate is connected to the deviation rectifying rotating plate, the deviation rectifying air cylinder is arranged on the disassembling and assembling base, the output end of the deviation rectifying air cylinder is hinged to the deviation rectifying rotating plate, and the output end of the deviation rectifying air cylinder is hinged to the deviation rectifying rotating plate. A buffering assembly used for reducing buffering is arranged on the deviation rectifying baffle, and a stabilizing assembly used for stabilizing the moving direction of the deviation rectifying air cylinder is arranged on the disassembling and assembling base. The automatic deviation rectifying device has the effects that automatic deviation rectifying is achieved, manual intervention is reduced, and working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of logistics lines, and in particular to a device for preventing a homogenization logistics line tray from running off track. Background Art

[0002] In modern industrial production, the homogenization logistics line plays a vital role, especially in the production process of battery positive electrode materials. The efficient operation of the homogenization logistics line is directly related to production efficiency and product quality. As the main tool for carrying raw materials on the logistics line, the stability and smoothness of the pallet are crucial to the production process. In actual operation, the logistics line from the raw materials on the second floor of the homogenization to the corner of the positive electrode feeding room needs to change the direction of the pallet, which usually relies on lifting and transplanting to change the direction.

[0003] In the related technology, due to the inconsistency of weight when raw materials are shipped out of the warehouse, it is often difficult to ensure that the stopping position of the pallet can be accurately controlled every time by simply relying on photoelectric delay. This uncertainty may cause the pallet to deviate from the logistics line track, and in severe cases, materials may even fall. In addition, 3-4 people are required to handle heavy materials at the same time, which is not only inefficient, but also has a very high safety risk factor, so it needs to be improved. Utility Model Content

[0004] In order to solve the problem that materials are easily dropped from the logistics line when leaving the warehouse, the present application provides a device to prevent the pallet of a homogenization logistics line from running off the track.

[0005] The present application provides a homogenized flow line tray anti-deviation device adopts the following technical solution:

[0006] A device for preventing a homogenized logistics line tray from running off track comprises a correction mechanism arranged at the end of the logistics line, the correction mechanism comprising a disassembly and assembly seat, a correction cylinder, a correction rotating plate and a correction baffle, the disassembly and assembly seat is arranged at the conveying end of the logistics line, one end of the correction rotating plate is rotatably connected to the disassembly and assembly seat, the other end of the correction rotating plate is connected to the correction rotating plate, the correction cylinder is arranged on the disassembly and assembly seat, the output end of the correction cylinder is hinged on the correction rotating plate, the correction baffle is provided with a buffer component for reducing buffering, and the disassembly and assembly seat is provided with a stabilizing component for stabilizing the movement direction of the correction cylinder.

[0007] Due to the inconsistency in the weight of raw materials when they are shipped out of the warehouse, it is often difficult to ensure that the stopping position of the pallet can be accurately controlled by simply relying on photoelectric delay. This uncertainty may cause the pallet to deviate from the logistics line track. In severe cases, materials may even fall, and 3-4 people are required to handle heavy materials at the same time, which is not only inefficient but also has a very high safety risk factor. By adopting the above technical solution, the correction mechanism includes a disassembly and assembly seat, a correction cylinder, a correction turn plate and a correction baffle, and the buffer component is installed on the correction baffle; when the pallet on the logistics line carries the material to the end of the conveying, if the pallet deviates from the predetermined track or deflects due to some reason (such as the logistics line fails to stop in time), the correction mechanism will automatically start to The deflection correction operation is performed, the deflection correction cylinder is started, the output end of the deflection correction cylinder extends out, and the deflection correction rotating plate is driven by the deflection correction cylinder to rotate around the rotation point with the disassembly and assembly seat. The deflection correction baffle is adjusted as the position of the deflection correction baffle generates lateral force on the pallet on the logistics line to guide the pallet back to the correct conveying path; through the setting of the disassembly and assembly seat, the deflection correction cylinder, the deflection correction rotating plate and the deflection correction baffle, it is ensured that the pallet is corrected in time and accurately when it is deflected, which effectively reduces the phenomenon of material falling, reduces the safety risk factor, ensures the stable transmission of materials on the logistics line, avoids safety accidents caused by pallet deflection, improves safety, and at the same time realizes automatic correction, reduces the need for manual intervention, improves work efficiency, and reduces labor costs.

[0008] Optionally, a reinforcing rib for increasing structural strength is provided at a connection between the deflection correcting baffle and the deflection correcting rotating plate, and the reinforcing rib is connected between the deflection correcting baffle and the deflection correcting rotating plate.

[0009] By adopting the above technical scheme, the reinforcing ribs are welded and fixed between the correcting baffle and the correcting rotating plate; through the setting of the reinforcing ribs, the structural strength between the correcting baffle and the correcting rotating plate is effectively enhanced, the stability and durability of the entire correcting mechanism are improved, and the possibility of deformation of the correcting baffle or the correcting rotating plate is reduced.

[0010] Optionally, a slot is formed at one end of the deflection correction baffle away from the deflection correction rotating plate, and the buffer assembly is arranged in the slot. The buffer assembly includes a plurality of buffer guide wheels, and the plurality of buffer guide wheels are rotatably connected in the slot, and the plurality of buffer guide wheels are arranged in sequence along the length direction of the deflection correction baffle.

[0011] By adopting the above technical solution, a slot is opened on the correcting baffle, and the buffer assembly is installed in the slot of the correcting baffle, and the buffer assembly includes a plurality of buffer guide wheels. Through the arrangement of a plurality of buffer guide wheels, a buffering effect can be provided when the pallet contacts the correcting baffle, reducing the impact and vibration caused by direct hard contact, helping to protect the pallet and materials, reducing the possibility of damage or deformation caused by impact, and at the same time extending the service life of the correcting baffle.

[0012] Optionally, a supporting rib is provided in the notch of the deflection correcting baffle for support, and the supporting rib is vertically arranged along the width direction of the deflection correcting baffle.

[0013] By adopting the above technical solution, the supporting ribs are welded and fixed in the grooves of the correcting baffle; through the setting of the supporting ribs, the overall structural stability of the correcting baffle is effectively enhanced, which helps to reduce the risk of deformation or damage of the baffle caused by external force or pallet impact, and improves the durability of the correcting baffle.

[0014] Optionally, each of the buffer guide wheels is provided with an elastic rubber pad, and the elastic rubber pad is wrapped around the outside of the buffer guide wheel.

[0015] By adopting the above technical solution, the elastic rubber pad is wrapped around the outside of the buffer guide wheel; through the setting of the elastic rubber pad, the elastic rubber pad acts as a buffer layer, which can reduce the direct contact and friction between the buffer guide wheel and the pallet, thereby extending the service life of the buffer guide wheel. At the same time, the wear resistance of the elastic rubber pad is also better than that of the metal guide wheel, further reducing the frequency of replacement and maintenance, and helping to ensure that the pallet can be guided more stably during the correction process, reducing slippage or jumping.

[0016] Optionally, the stabilizing assembly includes an articulated block, a stabilizing slide rail and a pulley, one end of the articulated block is connected to the output end of the correction cylinder, the other end of the articulated block is hinged to the correction rotating plate, the pulley is rotatably installed on the articulated block, the stabilizing slide rail is connected to the disassembly and assembly seat, and the pulley is slidably connected to the stabilizing slide rail.

[0017] By adopting the above technical scheme, the stabilizing component includes an articulated block, a stabilizing slide rail and a pulley; when the pallet on the logistics line carries the material and moves to the conveying end, if the pallet deviates from the predetermined track or deflects due to some reason (such as the logistics line fails to stop in time), the correction mechanism will automatically start to perform the correction operation, the correction cylinder will start, the output end of the correction cylinder will extend, and the correction rotating plate will rotate around the rotation point with the disassembly and assembly seat under the drive of the correction cylinder. At the same time, the pulley slides on the stabilizing slide rail; through the setting of the articulated block, the stabilizing slide rail and the pulley, the combination of the stabilizing slide rail and the pulley provides stable guidance and support for the movement of the correction rotating plate, reduces the shaking and instability factors during the movement, enhances the stability and accuracy of the correction, and improves the correction efficiency.

[0018] Optionally, a sliding groove is provided on the stabilizing slide rail, and the sliding groove is arranged along the pushing direction of the deviation correcting cylinder.

[0019] By adopting the above technical solution, the sliding groove slides on the stable slide rail; through the setting of the sliding groove, the sliding groove provides precise guidance and a smooth sliding path for the pulley, further improving the accuracy and efficiency of the correction, and at the same time, the pulley slides smoothly in the sliding groove, reducing the direct contact area between the pulley and the stable slide rail, reducing friction and wear, and extending the service life of the pulley and the stable slide rail.

[0020] Optionally, the disassembly and assembly seat is provided with a plurality of mounting seat ears, which are arranged in sequence on the disassembly and assembly seat, each of the mounting seat ears is provided with a mounting through hole for a bolt to pass through, and the disassembly and assembly seat is also provided with a support for installing a correction cylinder.

[0021] By adopting the above technical solution, the mounting seat ear is integrally formed on the disassembly seat, and the correction cylinder is installed on the disassembly seat through the support; through the setting of the mounting seat ear and the support, the design of the mounting seat ear and the mounting through hole simplifies the installation process and improves the accuracy and stability of the installation. At the same time, the support is specially designed for the installation of the correction cylinder, ensuring that the correction cylinder can be accurately installed on the disassembly seat and facilitating subsequent maintenance and replacement.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] By setting up the disassembly and assembly seat, the correction cylinder, the correction rotating plate and the correction baffle, it is ensured that the pallet is corrected in time and accurately when it is deflected, effectively reducing the phenomenon of material falling, reducing the safety risk factor, ensuring the stable transmission of materials on the logistics line, avoiding safety accidents caused by pallet deflection, improving safety, and realizing automatic correction at the same time, reducing the need for manual intervention, improving work efficiency and reducing labor costs;

[0024] The arrangement of several buffer guide wheels can provide a buffering effect when the pallet contacts the deflection-correcting baffle, reduce the impact and vibration caused by direct hard contact, help protect the pallet and materials, reduce the possibility of damage or deformation caused by impact, and extend the service life of the deflection-correcting baffle;

[0025] Through the setting of the hinge block, the stable slide rail and the pulley, the combination of the stable slide rail and the pulley provides stable guidance and support for the movement of the deviation correction turntable, reduces the shaking and unstable factors during the movement, enhances the stability and accuracy of the deviation correction, and improves the deviation correction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of a homogenate logistics line tray anti-deviation device in an embodiment of the present application.

[0027] Figure 2It is a schematic diagram of the structure used to reflect the stabilizing component in the embodiment of the present application.

[0028] Figure 3 It is a top view of a homogenate logistics line tray anti-deviation device in an embodiment of the present application.

[0029] Explanation of the reference numerals in the accompanying drawings: 1. Correction mechanism; 11. Disassembly and assembly seat; 12. Correction cylinder; 13. Correction rotating plate; 14. Correction baffle; 2. Buffer assembly; 21. Buffer guide wheel; 3. Stabilization assembly; 31. Articulated block; 32. Stabilization slide rail; 321. Sliding groove; 33. Pulley; 4. Reinforcement rib; 5. Notch; 51. Support rib; 6. Elastic rubber pad; 7. Mounting seat ear; 71. Mounting through hole; 8. Support. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-3 This application is described in further detail.

[0031] The present application discloses a device for preventing a homogenized flow line tray from running off the track. Figure 1 The logistics line pallet anti-deviation device includes a correction mechanism 1, which is installed at the end of the material line conveying. In this embodiment, the number of correction mechanisms 1 at the end of the logistics line conveying can be multiple groups. The correction mechanism 1 is used to ensure that the pallet is corrected in time and accurately when it is deflected.

[0032] Reference Figure 1 Each set of correcting mechanisms 1 includes a disassembly and assembly seat 11, a correcting cylinder 12, a correcting rotating plate 13 and a correcting baffle 14. The disassembly and assembly seat 11 is installed at the conveying end of the material line. A plurality of mounting seat ears 7 are integrally formed on the disassembly and assembly seat 11. In this embodiment, the plurality of mounting seat ears 7 are respectively located on both sides of the length direction of the disassembly and assembly seat 11. A mounting through hole 71 is penetrated through each mounting seat ear 7. The mounting through hole 71 can be passed through by bolts to achieve fixation between the disassembly and assembly seat 11 and the logistics line frame, which simplifies the installation process and improves the accuracy and stability of the installation.

[0033] Reference Figure 1 and Figure 2 In this embodiment, the deflection correcting plate 13 has a conical structure, one end of the deflection correcting plate 13 is rotatably mounted on the disassembly and assembly seat 11, and the other end of the deflection correcting plate 13 is fixed to the deflection correcting baffle 14, and a reinforcing rib 4 is welded and fixed between the deflection correcting baffle 14 and the deflection correcting plate 13, so as to enhance the structural strength between the deflection correcting baffle 14 and the deflection correcting plate 13, improve the stability and durability of the entire deflection correcting mechanism 1, and reduce the possibility of deformation of the deflection correcting baffle 14 or the deflection correcting plate 13.

[0034] Reference Figure 1 and Figure 2A support 8 is installed on the disassembly and assembly seat 11, and the correcting cylinder 12 is installed on the support 8. In this embodiment, the cross-section of the support 8 is L-shaped, and the support 8 is fixed to the disassembly and assembly seat 11 and the correcting cylinder 12 by bolts. The support 8 is specially designed for installing the correcting cylinder 12, ensuring that the correcting cylinder 12 can be accurately installed on the disassembly and assembly seat 11, and facilitating subsequent maintenance and replacement.

[0035] Reference Figure 2 and Figure 3 A stabilizing component 3 is installed on the disassembly and assembly seat 11. In this embodiment, the stabilizing component 3 is used to stabilize the movement direction of the correcting cylinder 12. The stabilizing component 3 includes a hinge block 31, a stabilizing slide rail 32 and a pulley 33. The hinge block 31 is installed on the output end of the correcting cylinder 12, and the correcting rotating plate 13 is hingedly installed on the hinge block 31; when the correcting mechanism 1 is automatically started to perform the correcting operation, the correcting cylinder 12 is started, and the output end of the correcting cylinder 12 extends. The correcting rotating plate 13 is driven by the correcting cylinder 12 to rotate around the rotation point with the disassembly and assembly seat 11, and the correcting baffle 14 is adjusted as the position of the correcting baffle 14 is adjusted, and the correcting baffle 14 corrects the pallet on the logistics line.

[0036] Reference Figure 2 and Figure 3 The stabilizing slide rail 32 is fixedly installed on the disassembly and assembly seat 11, and a sliding groove 321 is opened on the stabilizing slide rail 32. In this embodiment, the sliding groove 321 is opened along the pushing direction of the correction cylinder 12, and the pulley 33 is slidably connected in the sliding groove 321 of the stabilizing slide rail 32. The pulley 33 is rotatably installed on the hinge block 31 through structures such as bearings, so as to provide stable guidance and support for the movement of the correction rotating plate 13, reduce shaking and unstable factors during the movement, enhance the stability and accuracy of the correction, and improve the correction efficiency.

[0037] Reference Figure 2 and Figure 3 A slot 5 is provided at one end of the correcting baffle 14 away from the correcting rotating plate 13, and a supporting rib 51 is welded and fixed to the correcting baffle 14. The supporting rib 51 is installed on the inner wall of the slot 5, and the supporting rib 51 is vertically installed along the width direction of the correcting baffle 14. In this embodiment, the number of supporting ribs 51 is multiple groups, which effectively enhances the overall structural stability of the correcting baffle 14, helps to reduce the risk of deformation or damage of the baffle caused by external force or pallet impact, and improves the durability of the correcting baffle 14.

[0038] Reference Figure 2 and Figure 3A buffer assembly 2 is also installed in the slot 5 of the correcting baffle 14. In this embodiment, the buffer assembly 2 is used to reduce the buffering when the pallet is corrected. The buffer assembly 2 includes a plurality of buffer guide wheels 21. The plurality of buffer guide wheels 21 are rotatably installed in the slot 5 of the correcting baffle 14 through bearings. The plurality of buffer guide wheels 21 are installed in sequence along the length direction of the correcting baffle 14 to provide a buffering effect when the pallet contacts the correcting baffle 14, reduce the impact and vibration caused by direct hard contact, help protect the pallet and materials, reduce the possibility of damage or deformation caused by impact, and at the same time extend the service life of the correcting baffle 14.

[0039] Reference Figure 2 and Figure 3 Each buffer guide wheel 21 is wrapped with an elastic rubber pad 6. In this embodiment, the elastic rubber pad 6 can be made of rubber material. The elastic rubber pad 6 serves as a buffer layer, which can reduce the direct contact and friction between the buffer guide wheel 21 and the pallet, thereby extending the service life of the buffer guide wheel 21. At the same time, the wear resistance of the elastic rubber pad 6 is better than that of the metal guide wheel, which further reduces the frequency of replacement and maintenance, and helps to ensure that the pallet can be guided more stably during the correction process and reduce slippage or jumping.

[0040] The implementation principle of the anti-deviation device for the homogenized logistics line in the embodiment of the present application is as follows: when the pallet on the logistics line carries the material and moves to the conveying end, if the pallet deviates from the predetermined track or deflects due to some reason (such as the logistics line body fails to stop in time), the correcting mechanism 1 will automatically start to perform the correcting operation, the correcting cylinder 12 will be started, the output end of the correcting cylinder 12 will extend, the pulley 33 will slide in the sliding groove 321 of the stable slide rail 32, and the correcting rotating plate 13 will rotate around the rotation point with the disassembly and assembly seat 11 under the drive of the correcting cylinder 12, and the correcting baffle 14 will rotate along with the correcting baffle The position of the plate 14 is adjusted, and the correcting baffle 14 generates lateral force on the pallet on the logistics line, guiding the pallet back to the correct conveying path, thereby realizing the correction operation of the pallet; through the setting of the disassembly and assembly seat 11, the correcting cylinder 12, the correcting rotating plate 13 and the correcting baffle 14, it is ensured that the pallet is corrected in time and accurately when it is deflected, effectively reducing the phenomenon of material falling, reducing the safety risk factor, ensuring the stable transmission of materials on the logistics line, avoiding safety accidents caused by pallet deflection, improving safety, and realizing automatic correction at the same time, reducing the need for manual intervention, improving work efficiency, and reducing labor costs.

[0041] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A device for preventing the tray from running off the track in a homogenized flow line, characterized in that: The invention comprises a deflection correction mechanism (1) arranged at the end of a logistics line, wherein the deflection correction mechanism (1) comprises a disassembly seat (11), a deflection correction cylinder (12), a deflection correction rotating plate (13) and a deflection correction baffle (14); the disassembly seat (11) is arranged at the conveying end of the logistics line; one end of the deflection correction rotating plate (13) is rotatably connected to the disassembly seat (11); the other end of the deflection correction rotating plate (13) is connected to the deflection correction rotating plate (13); the deflection correction cylinder (12) is arranged on the disassembly seat (11); the output end of the deflection correction cylinder (12) is hinged on the deflection correction rotating plate (13); a buffer component (2) for reducing buffering is arranged on the deflection correction baffle (14); and a stabilizing component (3) for stabilizing the movement direction of the deflection correction cylinder (12) is arranged on the disassembly seat (11).

2. The device for preventing the tray from running off the track of a homogenized flow line according to claim 1, characterized in that: A reinforcing rib (4) for increasing structural strength is provided at the connection between the deflection correcting baffle (14) and the deflection correcting plate (13); the reinforcing rib (4) is connected between the deflection correcting baffle (14) and the deflection correcting plate (13).

3. The device for preventing the tray from running off the track of a homogenized flow line according to claim 1, characterized in that: A notch (5) is provided at one end of the deflection correcting baffle (14) away from the deflection correcting rotating plate (13); the buffer assembly (2) is arranged in the notch (5); the buffer assembly (2) comprises a plurality of buffer guide wheels (21); the plurality of buffer guide wheels (21) are rotatably connected in the notch (5); and the plurality of buffer guide wheels (21) are arranged in sequence along the length direction of the deflection correcting baffle (14).

4. The device for preventing the tray from running off the track of a homogenized flow line according to claim 3, characterized in that: A supporting rib (51) for supporting is arranged in the notch (5) of the deflection correcting baffle (14), and the supporting rib (51) is arranged vertically along the width direction of the deflection correcting baffle (14).

5. The device for preventing the tray from running off the track of a homogenized flow line according to claim 3, characterized in that: Each of the buffer guide wheels (21) is provided with an elastic rubber pad (6), and the elastic rubber pad (6) is wrapped around the outside of the buffer guide wheel (21).

6. The device for preventing the tray from running off the track of a homogenized flow line according to claim 1, characterized in that: The stabilizing assembly (3) comprises an articulated block (31), a stabilizing slide rail (32) and a pulley (33); one end of the articulated block (31) is connected to the output end of the deflection correction cylinder (12); the other end of the articulated block (31) is articulated to the deflection correction rotating plate (13); the pulley (33) is rotatably mounted on the articulated block (31); the stabilizing slide rail (32) is connected to the disassembly seat (11); and the pulley (33) is slidably connected to the stabilizing slide rail (32).

7. The device for preventing the tray from running off the track of a homogenized flow line according to claim 6, characterized in that: The stabilizing slide rail (32) is provided with a slide groove (321), and the slide groove (321) is arranged along the pushing direction of the deviation correcting cylinder (12).

8. The device for preventing the tray from running off the track of a homogenized flow line according to claim 1, characterized in that: The disassembly seat (11) is provided with a plurality of mounting seat ears (7), which are arranged in sequence on the disassembly seat (11), and each of the mounting seat ears (7) is provided with a mounting through hole (71) for a bolt to pass through. The disassembly seat (11) is also provided with a support (8) for mounting a deviation correction cylinder (12).