Stacking forming device for materials in stacker crane

By introducing limiting and pushing mechanisms into the palletizing molding device, the low efficiency and high cost problems caused by single operation of the mechanical arm are solved, and a more efficient and stable palletizing process is achieved, improving product transportation convenience and accuracy.

CN222138082UActive Publication Date: 2024-12-10SHANDONG ZHENGYU INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420973176.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2024-12-10
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing palletizing molding device adopts a single repeated operation of the mechanical arm, which has low working efficiency and high operating costs, and is low in accuracy during the palletizing process, which is prone to grab errors, affecting the palletizing efficiency and product quality.

Method used

A palletizing forming device including a limiting mechanism and a pushing mechanism is designed to adjust the product spacing through a movable frame and a locking bolt, and the limiting frame defines the range of movement to avoid tilt and deflection; the pushing plate slides through an electric slider and a slide rod. The structure introduces stacked products to improve transportation convenience.

Benefits of technology

It improves the palletization efficiency and product stability, reduces operating costs, enhances the convenience and practicality of the device, and reduces the risk of product damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material stacking and forming device in a stacker crane, which comprises a stacking seat, a limiting mechanism and a pushing mechanism, one end of the outer wall of the stacking seat is provided with a baffle, one side of the upper end of the outer wall of the stacking seat is provided with a fork arm groove, and the upper end of the outer wall of the stacking seat is provided with a stacking frame. Through the arrangement of the limiting mechanism, according to the sizes of products needing to be stacked, the distance between the two sets of movable frames can be adjusted through the movable structure that the movable frames are matched with the stacking frame, then locking bolts are used for fixing, and the movement range of the products is limited through the limiting frames; products are prevented from falling into the stacking base from the feeding port to be inclined and deflected, then multiple sets of products can be stacked on the stacking base, after stacking is completed, the motor is started, the motor is matched with the rotating shaft to drive the limiting frame to be unfolded outwards, and then fixing work on the stacked products can be relieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of palletizers, in particular to a palletizing and forming device for materials in a palletizer. Background Art

[0002] The palletizer automatically stacks cartons that have been loaded into containers on pallets and pallets in a certain arrangement. It can stack multiple layers and then push them out for forklifts to transport them to warehouses for storage. This equipment uses PLC+touch screen control to achieve intelligent operation and management. It is simple and easy to master, which can greatly reduce labor and reduce labor intensity. The palletizer is a device that automatically stacks bags, cartons or other packaging materials transported by a conveyor into stacks according to the working method required by the customer's process, and transports the stacked materials. In order to reduce the operating cost of the palletizer and improve the palletizing efficiency, it is necessary to propose a palletizing forming device for materials in the palletizer.

[0003] The palletizing forming devices currently in use generally use a single repetitive robot arm for palletizing work, which has low work efficiency and high operating costs. In addition, the accuracy is low during the palletizing process, and grasping errors are prone to occur, resulting in damage to the product and affecting the efficiency and effect of palletizing. Utility Model Content

[0004] The purpose of the utility model is to provide a palletizing forming device for materials in a palletizer, so as to solve the problems mentioned in the above background technology that the currently used palletizing forming devices generally use a single and repeated palletizing work by a mechanical arm, which has low work efficiency and high operating cost, and has low accuracy during the palletizing process, which is prone to grasping errors, causing damage to products and affecting the palletizing efficiency and effect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stacking forming device for materials in a palletizer, comprising a stacking seat, a limiting mechanism and a pushing mechanism, a baffle is installed at one end of the outer wall of the stacking seat, a fork arm groove is opened on one side of the upper end of the outer wall of the stacking seat, a stacking frame is installed at the upper end of the outer wall of the stacking seat, and a feeding port is opened at the top of the stacking frame, the limiting mechanism is installed at the upper end of the inner wall of the stacking frame, the limiting mechanism comprises a movable frame, a locking bolt, a motor, a rotating shaft and a limiting frame, the movable frame is installed in the inner wall of the stacking seat, and the inner wall of the movable frame is installed with a motor, the motor output shaft is connected to the rotating shaft outwardly, and the outer wall of the rotating shaft is connected to the limiting frame, and the pushing mechanism is installed at one end of the inner wall of the stacking seat.

[0006] Preferably, the limiting frame forms a rotating structure with the movable frame via a rotating shaft.

[0007] Preferably, the pushing mechanism comprises a sliding rod, an electric slider and a pushing plate, the sliding rod is fixed in the inner wall of the stacking seat, and the outer wall of the sliding rod is sleeved with the electric slider, and the upper end of the outer wall of the electric slider is connected to the pushing plate.

[0008] Preferably, the push plate forms a sliding structure through an electric slider and a slide rod, and the inner wall of the electric slider is tightly fitted with the outer wall of the slide rod.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] 1. The stacking forming device of the material in the palletizer can convey the products to be stacked to the feeding port at the top of the stacking rack through the conveying device through the setting of the limiting mechanism. According to the size of the products to be stacked, the movable rack can cooperate with the movable structure of the stacking rack to adjust the distance between the two sets of movable racks, and then fix them with locking bolts. The movable range of the products can be limited by the limiting rack to prevent the products from falling from the feeding port to the stacking seat and causing tilting and deflection. Then, multiple groups of products can be stacked on the stacking seat. After stacking, the motor is started, and the limiting rack is driven to expand outward by the motor and the rotating shaft, so that the fixing work of the stacked products can be released, which is convenient for subsequent transfer and transportation, and effectively improves the convenience and practicality of the device.

[0011] 2. The stacking and forming device of the materials in the palletizer is provided with a pushing mechanism. Such a setting can start the electric slider after the products fall from the feeding port into the stacking seat and are stacked. The electric slider cooperates with the sliding structure of the slide rod to drive the pushing plate to move to the side of the baffle plate. The pushing plate can push the stacked products from the inside of the stacking rack. Multiple groups of products can be stacked on the stacking seat. Then, with the help of a transport forklift, the fork arm is inserted into the fork arm groove, and the stacked products can be transferred and transported in batches, which effectively improves the convenience and stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the connection structure of the limiting mechanism of the utility model;

[0014] Figure 3 It is a schematic diagram of the connection structure of the pushing mechanism of the utility model.

[0015] In the figure: 1. stacking seat; 2. baffle; 3. fork arm slot; 4. stacking rack; 5. feeding port; 6. limiting mechanism; 601. movable frame; 602. locking bolt; 603. motor; 604. rotating shaft; 605. limiting frame; 7. pushing mechanism; 701. sliding rod; 702. electric slider; 703. pushing plate. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figure 1-3 The utility model provides a technical solution: a stacking forming device for materials in a palletizer, comprising a stacking seat 1, a limiting mechanism 6 and a pushing mechanism 7, a baffle 2 is installed at one end of the outer wall of the stacking seat 1, a fork arm groove 3 is opened on one side of the upper end of the outer wall of the stacking seat 1, a stacking rack 4 is installed at the upper end of the outer wall of the stacking seat 1, and a feeding port 5 is opened at the top of the stacking rack 4, the limiting mechanism 6 is installed at the upper end of the inner wall of the stacking rack 4, the limiting mechanism 6 includes a movable frame 601, a locking bolt 602, a motor 603, a rotating shaft 604 and a limiting frame 605, the movable frame 601 is installed in the inner wall of the stacking seat 1, and the inner wall of the movable frame 601 is installed with a motor 603, the output shaft of the motor 603 is externally connected with a rotating shaft 604, and the outer wall of the rotating shaft 604 is connected to the limiting frame 605, and the limiting frame 605 is connected to the movable frame 601 through the rotating shaft 604 The rotating structure can be formed. Such a setting can convey the products to be stacked to the feed port 5 at the top of the stacking rack 4 through the conveying device. According to the size of the products to be stacked, the distance between the two groups of movable racks 601 can be adjusted by the movable rack 601 cooperating with the movable structure of the stacking rack 4, and then fixed with the locking bolt 602, and the movable range of the products can be limited by the limit rack 605 to prevent the products from falling from the feed port 5 to the stacking seat 1 and causing tilting and deflection. Then, multiple groups of products can be stacked on the stacking seat 1. After stacking, the motor 603 is started, and the limit rack 605 is driven to expand outward by the motor 603 cooperating with the rotating shaft 604, so that the fixing work of the stacked products can be released, which is convenient for subsequent transfer and transportation, and effectively improves the convenience and practicality of the device.

[0018] The push mechanism 7 is installed at one end of the inner wall of the stacking seat 1. The push mechanism 7 includes a slide bar 701, an electric slider 702 and a push plate 703. The slide bar 701 is fixed in the inner wall of the stacking seat 1, and the outer wall of the slide bar 701 is sleeved with an electric slider 702. The upper end of the outer wall of the electric slider 702 is connected to the push plate 703. The push plate 703 forms a sliding structure with the slide bar 701 through the electric slider 702, and the inner wall of the electric slider 702 is tightly fitted with the outer wall of the slide bar 701. Such an arrangement can be used when the product is in the feed port. After the stacking is completed, the electric slider 702 can be started, and the electric slider 702 cooperates with the sliding structure of the slide bar 701 to drive the push plate 703 to move to the side of the baffle 2, and the push plate 703 can push the stacked products out from the inside of the stacking rack 4. Multiple groups of products can be stacked on the stacking seat 1, and then with the help of a transport forklift, the fork arm is inserted into the fork arm groove 3, and the stacked products can be transferred and transported in batches, which effectively improves the convenience and stability of the device.

[0019] Working principle: When it is necessary to use the stacking forming device of the material in this kind of palletizer, first, the product to be stacked is transported to the feeding port 5 at the top of the stacking rack 4 through the conveying device. According to the size of the product to be stacked, the movable rack 601 cooperates with the movable structure of the stacking rack 4 to adjust the distance between the two groups of movable racks 601, and then fix them with locking bolts 602. The movable range of the product is limited by the limit rack 605 to prevent the product from falling from the feeding port 5 to the stacking seat 1 and causing tilting and deflection. Then, multiple groups of products can be stacked on the stacking seat 1. After stacking, start the motor 603. The motor 603 cooperates with the rotating shaft 604 to drive the limit frame 605 to expand outward, so as to release the fixing work of the stacked products. Secondly, the electric slider 702 is started, and the pushing plate 703 is driven to move to the side of the baffle 2 through the sliding structure of the electric slider 702 and the slide rod 701. The pushing plate 703 can push the stacked products from the inside of the stacking rack 4. Multiple groups of products can be stacked on the stacking seat 1. Then, with the help of a transport forklift, the fork arm is inserted into the fork arm slot 3, and the stacked products can be transferred and transported in batches. In this way, the instructions for use of a material stacking forming device in a palletizer are completed.

[0020] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A palletizing forming device for materials in a palletizer, characterized in that: The invention comprises a stacking seat (1), a limiting mechanism (6) and a pushing mechanism (7); a baffle (2) is installed at one end of the outer wall of the stacking seat (1); a fork arm groove (3) is provided on one side of the upper end of the outer wall of the stacking seat (1); a stacking rack (4) is installed at the upper end of the outer wall of the stacking seat (1); and a feeding port (5) is provided at the top of the stacking rack (4); the limiting mechanism (6) is installed at the upper end of the inner wall of the stacking rack (4); and the limiting mechanism (6) comprises a movable rack (601 ), locking bolts (602), a motor (603), a rotating shaft (604) and a limiting frame (605), the movable frame (601) is installed in the inner wall of the stacking seat (1), and the inner wall of the movable frame (601) is installed with a motor (603), the output shaft of the motor (603) is externally connected to the rotating shaft (604), and the outer wall of the rotating shaft (604) is connected to the limiting frame (605), and the pushing mechanism (7) is installed at one end of the inner wall of the stacking seat (1).

2. The device for forming materials by stacking in a palletizer according to claim 1, characterized in that: The limiting frame (605) forms a rotating structure with the movable frame (601) via a rotating shaft (604).

3. The material stacking forming device in a palletizer according to claim 1, characterized in that: The pushing mechanism (7) comprises a sliding rod (701), an electric slider (702) and a pushing plate (703); the sliding rod (701) is fixed in the inner wall of the stacking seat (1); the outer wall of the sliding rod (701) is sleeved with the electric slider (702); the upper end of the outer wall of the electric slider (702) is connected to the pushing plate (703).

4. The device for forming materials by stacking in a palletizer according to claim 3, characterized in that: The push plate (703) forms a sliding structure through the electric slider (702) and the slide rod (701), and the inner wall of the electric slider (702) is tightly fitted with the outer wall of the slide rod (701).