Liquid filling device of hydrostatic level monitoring system
By designing a pressure tank and digital pressure gauge filling device in the static level monitoring system, the problem of bubble retention and pressure uncontrollable during the filling process is solved, efficient and stable liquid infusion is achieved, and the static level is protected. .
Patent Information
- Application Number
- CN202420941771.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The static level monitoring system is prone to retain bubbles during the filling process, has low infusion efficiency, and cannot control the infusion pressure, which can easily cause overpressure damage to the static level.
A liquid filling device including a mounting frame, a pressure tank, a liquid pump and a digital pressure gauge is designed. The liquid is poured into the pressure tank through a liquid pump and then poured into the liquid through a liquid pipe. The pressure tank is used to eliminate air bubbles and the digital display is used to display the liquid. The pressure gauge controls the infusion pressure to ensure it is within the allowable range.
It effectively reduces the bubbles in the liquid-through tube, accurately controls the infusion pressure, improves the infusion efficiency and quality, and avoids overpressure damage of the static level.
Smart Images
Figure CN222138680U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering monitoring, in particular to a liquid filling device of a static level monitoring system. Background Art
[0002] At present, the static level monitoring system is a common means of automated structural settlement monitoring. When the static level monitoring system is installed, it is necessary to fill the liquid pipe of the static level monitoring system with connecting liquid. During the filling process of the connecting liquid, the bubbles retained in the liquid pipe should be reduced as much as possible. At the same time, for longer monitoring lines, the filling speed should be accelerated to improve the operation efficiency. At present, there are generally two ways of filling: 1. Manual filling, placing the filling port at a high place, and filling by the gravity flow of the liquid itself. The flow rate is slow, and the bubbles adhered to the liquid pipe are not easy to be discharged, and the efficiency is low; 2. Small water pump filling, the water pump is directly connected to the liquid pipe for filling. This method is easy to drive the bubbles generated during the pumping process into the liquid pipe, and the pressure of the water pump cannot be controlled, which is easy to cause high-pressure damage to the static level.
[0003] In summary, the prior art has the following problems: when the current static level monitoring system fills the liquid pipe with connecting liquid, bubbles will remain in the liquid pipe, the filling efficiency is low, and the filling pressure cannot be controlled, which can easily cause overpressure damage to the static level. Utility Model Content
[0004] The utility model provides a liquid filling device for a static level monitoring system to solve the problem in the prior art that, when the current static level monitoring system is filling the liquid pipe with connecting liquid, bubbles are retained in the liquid pipe, the filling efficiency is low, and the filling pressure cannot be controlled, which easily causes overpressure damage to the static level.
[0005] To this end, the utility model proposes a liquid filling device for a static level monitoring system, which adopts the following technical solutions:
[0006] The device includes a mounting frame, a pressure tank, a liquid pump and a digital pressure gauge. The pressure tank and the liquid pump are both arranged on the mounting frame. A liquid outlet pipe is arranged at the bottom of the pressure tank, and a liquid inlet pipe is arranged in the middle of the pressure tank. The liquid inlet pipe is connected to one side of the liquid pump, and a liquid suction pipe is arranged on the other side of the liquid pump. A pressure sensing connecting pipe is also arranged on the upper part of the pressure tank. The digital pressure gauge is arranged on the outside of the pressure tank, and the digital pressure gauge is connected to the pressure tank through the pressure sensing connecting pipe.
[0007] Furthermore, the liquid filling device of the static level monitoring system also includes a power supply system, and the power supply system includes a lithium-ion battery and an electric control board connected to the lithium-ion battery.
[0008] Furthermore, the digital pressure gauge is connected to the electric control board.
[0009] Furthermore, the liquid filling device of the static level monitoring system also includes a control box, the power supply system is arranged inside the control box, and the digital pressure gauge is arranged outside the control box.
[0010] Furthermore, the control box is provided with an adjustment button and a power switch, and the adjustment button and the power switch are both arranged on the outside of the control box.
[0011] Furthermore, a vent valve is provided on the top of the pressure tank.
[0012] Furthermore, the pressure tank is vertically arranged on the mounting frame, and the vent valve extends out of the top of the mounting frame.
[0013] Furthermore, the liquid suction pipe and the liquid outlet pipe are respectively arranged on two opposite sides of the mounting frame.
[0014] Furthermore, a liquid outlet valve is provided at the bottom of the pressure tank, and the liquid outlet valve is connected to the liquid outlet pipe.
[0015] The utility model provides a liquid filling device for a static level monitoring system, which has the following beneficial effects: the device includes a mounting frame, a pressure tank, a liquid pump and a digital pressure gauge. When in use, the device is placed flat near the liquid filling port of the connecting pipe of the static level monitoring system, and the connecting pipe that needs to be filled with liquid is connected to the liquid outlet pipe of the pressure tank. The specific process is: first, the connecting liquid is filled to above the position of the liquid inlet pipe of the pressure tank through the liquid pump, and then the connecting liquid is started to be filled into the connecting pipe, so that the bubbles generated during the filling process can be eliminated after passing through the pressure tank, saving the time consumed by the secondary removal of bubbles. Then, the filling pressure is controlled within the allowable value range through the digital pressure gauge to avoid overpressure damage to the static level. The design scheme of the utility model can reduce the bubbles generated during the filling in the connecting pipe, and the filling pressure can be accurately controlled, thereby improving the quality and efficiency of the filling of the connecting liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure inside the mounting frame of the utility model;
[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model.
[0018] Explanation of the accompanying drawings: 1. Mounting frame; 2. Pressure tank; 3. Liquid pump; 4. Digital pressure gauge; 21. Liquid outlet pipe; 22. Liquid inlet pipe; 23. Pressure sensing connecting pipe; 24. Vent valve; 25. Liquid outlet pipe valve; 31. Liquid suction tube; 51. Lithium-ion battery; 52. Electronic control board; 6. Control box; 61. Adjustment button; 62. Power switch; 7. Handle. DETAILED DESCRIPTION
[0019] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the utility model is now described.
[0020] The utility model provides a liquid filling device for a static level monitoring system to improve the quality and efficiency of connecting liquid filling and reduce the damage to the static level caused by excessive pressure. The device includes a mounting frame 1, a pressure tank 2, a liquid pump 3 and a digital pressure gauge 4. Figure 1 and Figure 2 The specific settings are as follows:
[0021] The mounting frame 1 is composed of a 2mm thick stainless steel plate and a stainless steel pipe with a specification of φ15mm and a thickness of 1mm. A handle 7 is installed on the top to facilitate the movement and transportation of the device. The pressure tank 2 and the liquid pump 3 are both arranged on the mounting frame 1. The pressure tank 2 is fixed to the mounting frame 1 by bolts. The pressure tank 2 adopts an acrylic tank body with a specification of φ100mm and a thickness of 4mm. The bottom of the pressure tank 2 is provided with a liquid outlet pipe 21 and a liquid outlet valve 25. The liquid outlet valve 25 is connected to the liquid outlet pipe 21 to control the filling process. The middle part of the pressure tank 2 is provided with a liquid inlet pipe 22, which is connected to one side of the liquid pump 3. The other side of the liquid pump 3 is provided with a liquid suction pipe 31, which is used to be inserted into a container containing a connecting liquid. The liquid suction pipe 31 and the liquid outlet pipe 21 are respectively arranged on opposite sides of the mounting frame 1 to facilitate smoother circulation of the filling liquid. The liquid pump adopts a 12V diaphragm pump, with a flow rate of 4L / min and a maximum pressure of 400Kpa, and has a self-priming function. The pressure tank 2 is vertically arranged on the mounting frame 1, and the vent valve 24 extends out of the top of the mounting frame 1 to facilitate ventilation. The vent valve 24 is arranged on the top of the pressure tank 2. The pressure tank liquid inlet pipe 22, the vent valve 24, and the pressure tank liquid outlet valve 25 are installed on the pressure tank 2 by punching and bonding;
[0022] The upper part of the pressure tank 2 is also provided with a pressure sensing connecting pipe 23, which is also installed on the pressure tank 2 by punching and bonding. The digital pressure gauge 4 is arranged on the outside of the pressure tank 2, and the digital pressure gauge 4 is connected to the pressure tank 2 through the pressure sensing connecting pipe 23. The digital pressure gauge 4 is also called a pressure control system. The digital pressure gauge 4 adopts an SMC digital pressure gauge, which is an NPN collector open circuit output with a pressure range of -0.1MPa to 1.0MPa. The digital pressure gauge 4 is connected to the electric control board 52. After the digital pressure gauge 4 is connected to the circuit board, the pressure threshold control can be realized.
[0023] Furthermore, the liquid filling device of the static level monitoring system also includes a power supply system, which includes a lithium-ion battery 51 and an electric control board 52 connected to the lithium-ion battery 51. The power supply system uses a 12V10AH (indicates that the voltage level is 12v and the battery capacity is 10AH) lithium-ion battery 51. After the lithium-ion battery 51 is connected to the electric control board 52, it supplies power to various electrical devices of the device.
[0024] The liquid filling device of the static level monitoring system also includes a control box 6. The lithium-ion battery 51, the liquid pump 3 and the electric control board 52 are installed inside the control box 6 by bolts to ensure the safety of the staff. The digital pressure gauge 4 is arranged on the outer panel of the control box 6 for easy observation and detection. The control box 6 is provided with an adjustment button 61 and a power switch 62, and the adjustment button 61 and the power switch 62 are both arranged on the outer panel of the control box 6 for easy operation by the staff.
[0025] Furthermore, the device is provided with a flow control system, which adopts a PWM digital stepless flow regulation element, with an input range of DC12V~24V / 30A, an output voltage DC0~24V, and an output current of 0~30A. After being connected to the electronic control board 52, the flow control system can control the flow of the liquid pump 3 by adjusting the button 61.
[0026] During the actual operation of the utility model, two people are required to operate it. First, the device is placed flat near the filling port of the connecting pipe of the static level monitoring system, the connecting pipe to be filled with liquid is connected to the valve 25 of the pressure tank outlet pipe, and the suction tube 31 is inserted into the container containing the connecting liquid, the pressure tank outlet pipe valve 25 is closed, the air vent valve 24 is opened, the power switch 62 is turned on, and the adjustment knob 61 (flow adjustment button) is adjusted to make the liquid flow at an appropriate speed. After the liquid level in the pressure tank 2 is slightly higher than the position of the pressure tank inlet pipe 22, the flow adjustment knob is rotated and stopped, the air vent valve 24 is closed, and the pressure tank outlet pipe valve 25 is opened to prepare to start filling. Set the pressure control value of the digital pressure gauge 4, turn the adjustment knob 61, and gradually increase the flow rate until the pressure value reaches about 60% of the control value. After the filling begins, another person follows the liquid level in the connecting pipe for tracking and observation. When the connecting pipe is found to be leaking or blocked, promptly notify the filling operator to stop the flow adjustment knob and close the pressure tank outlet pipe valve 25. After the connecting pipe is repaired, the filling operator opens the pressure tank outlet pipe valve 25, turns the flow adjustment knob to a suitable position and continues to fill the connecting liquid, and so on until the connecting liquid fills the entire static level monitoring system's connecting pipe and liquid storage tank.
[0027] Due to the filling of the connecting liquid in the static level monitoring system, the bubbles in the liquid pipe should be reduced as much as possible, and the filling pressure should be controlled within the pressure allowable range of the static level. At the same time, since some monitoring lines are as long as hundreds of meters, the filling speed of the connecting liquid should also be increased. However, it is difficult to simultaneously achieve the above requirements of the filling of the connecting liquid by the traditional filling method. The utility model designs a filling device for a static level monitoring system. First, the connecting liquid is filled to the position above the liquid inlet pipe 22 of the pressure tank through a liquid pump 3, and then the connecting liquid is filled into the connecting pipe. In this way, the bubbles generated during the filling process can be eliminated after passing through the pressure tank, saving the working hours consumed by the secondary removal of bubbles. Then, the filling pressure is controlled within the allowable value range through the digital pressure gauge 4 to avoid overpressure damage to the static level. Therefore, the utility model uses the pressure tank 2 to remove the bubbles generated during the filling, and at the same time uses the pressure control system to accurately control the filling pressure, and through the flow control system, the filling process is made more continuous and stable, thereby improving the quality and efficiency of the filling of the connecting liquid.
[0028] The above description is only an illustrative embodiment of the utility model and is not intended to limit the scope of the utility model. The components of the utility model can be combined with each other without conflict, and any equivalent changes and modifications made by any technician in the field without departing from the concept and principle of the utility model should fall within the scope of protection of the utility model.
Claims
1. A liquid filling device for a static level monitoring system, characterized in that: The invention comprises a mounting frame (1), a pressure tank (2), a liquid pump (3) and a digital pressure gauge (4); the pressure tank (2) and the liquid pump (3) are both arranged on the mounting frame (1); a liquid outlet pipe (21) is arranged at the bottom of the pressure tank (2); a liquid inlet pipe (22) is arranged in the middle of the pressure tank (2); the liquid inlet pipe (22) is connected to one side of the liquid pump (3); a liquid suction pipe (31) is arranged on the other side of the liquid pump (3); a pressure sensing connecting pipe (23) is also arranged at the top of the pressure tank (2); the digital pressure gauge (4) is arranged on the outside of the pressure tank (2); and the digital pressure gauge (4) is connected to the pressure tank (2) via the pressure sensing connecting pipe (23).
2. The liquid filling device of a static level monitoring system according to claim 1, characterized in that: The liquid filling device of the static level monitoring system further comprises a power supply system, wherein the power supply system comprises a lithium-ion battery (51) and an electric control board (52) connected to the lithium-ion battery (51).
3. The liquid filling device of the static level monitoring system according to claim 2, characterized in that: The digital pressure gauge (4) is connected to the electric control board (52).
4. The liquid filling device of the static level monitoring system according to claim 2, characterized in that: The liquid filling device of the static level monitoring system further comprises a control box (6), the power supply system is arranged inside the control box (6), and the digital pressure gauge (4) is arranged outside the control box (6).
5. The liquid filling device of the static level monitoring system according to claim 4, characterized in that: The control box (6) is provided with an adjustment button (61) and a power switch (62), and the adjustment button (61) and the power switch (62) are both arranged on the outside of the control box (6).
6. The liquid filling device of the static level monitoring system according to claim 1, characterized in that: A vent valve (24) is provided on the top of the pressure tank (2).
7. The liquid filling device of the static level monitoring system according to claim 6, characterized in that: The pressure tank (2) is vertically arranged on the mounting frame (1), and the vent valve (24) extends out of the top of the mounting frame (1).
8. The liquid filling device of the static level monitoring system according to claim 1, characterized in that: The liquid suction pipe (31) and the liquid outlet pipe (21) are respectively arranged on two opposite sides of the mounting frame (1).
9. The liquid filling device of a static level monitoring system according to claim 1, characterized in that: A liquid outlet valve (25) is also provided at the bottom of the pressure tank (2), and the liquid outlet valve (25) is connected to the liquid outlet pipe (21).