High-strength wear-resistant filter element

By using a combination design of support layer, main filter layer and protective layer in the filter element, combined with activated carbon filter element, the problem of incomplete filter element filtration and inconvenient replacement is solved, the design of high-strength wear-resistant filter element is realized, and the filtration effect and use are improved. life.

CN222138754UActive Publication Date: 2024-12-10PUJIANG XIN XIN FILTER CO LTD
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Patent Information

Application Number
CN202420231369.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2024-12-10
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The existing filter element is not thorough and is inconvenient to replace, which affects the service life.

Method used

A high-strength wear-resistant filter element is designed, consisting of a support layer, a main filter layer and a protective layer, including a galvanized mesh support layer, a multi-layer gradient polypropylene fiber filter main filter layer and a glass fiber cotton felt protective layer, external protection The sliding connection between the sleeve and the inner protective sleeve is to facilitate the replacement of the filter element by rotating the upper shell, and combine the particulate activated carbon filter element and the compressed activated carbon filter element to enhance the filtration effect.

Benefits of technology

It achieves convenience of replacement, improved filtration effect and enhanced wear resistance, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of industrial tools, and particularly relates to a high-strength wear-resistant filter element which comprises a lower shell, a lower supporting piece is fixedly connected to the upper surface of the lower shell, an outer protective sleeve is connected to the inner wall of the lower shell in a threaded mode, and an inner protective sleeve is connected to the inner wall of the lower shell in a threaded mode. The outer wall of the outer protective sleeve and the outer wall of the inner protective sleeve are in threaded connection with an upper shell, the lower surface of the upper shell is fixedly connected with an upper supporting piece, the interiors of the outer protective sleeve and the inner protective sleeve are in sliding connection with a filter element, and the inner wall of the inner protective sleeve is in sliding connection with a granular activated carbon filter element. According to the utility model, the upper shell is taken down from the outer protective sleeve by rotating the upper shell, and then the filter element is taken out from the outer protective sleeve and the inner protective sleeve by pulling the filter element, so that the effect of conveniently replacing the filter element is achieved through the design, and the filter element is convenient to replace through the design of the outer protective sleeve and the inner protective sleeve. The effect of enhancing the wear resistance of the device is achieved, and the service life of the device is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial tools, in particular to a high-strength wear-resistant filter element. Background Art

[0002] Filter element is a professional term for filtering and purifying functions. In order to purify the resources of raw fluids and the simple device for separating resources, filter elements are now mainly used in filtration industries such as oil filtration, air filtration, and water filtration. Melt filter elements are generally used in petrochemical, metallurgical, textile, electronic and pharmaceutical, thermal power and nuclear power industries. Among them, melt filter elements are important equipment for high-speed spinning and spinning fine denier yarns. They are used for continuous filtration of polymer melts to remove impurities and unmelted particles in the melt, so as to improve the spinning performance of the melt and ensure the spinning quality.

[0003] A patent with a publication number of CN212102221U has been searched and disclosed a strong dirt holding capacity melt filter element, including an inlet pipe and a scale prevention device, wherein the upper end port of the inlet pipe is connected to the scale prevention device through a thread, a fixing plate is connected in the middle of the inlet pipe, a filter rod is connected in the middle of the fixing plate, and a water outlet pipe is connected below the filter rod at the lower end surface of the fixing plate. The utility model has a scale prevention device composed of a connecting pipe, a coarse filter screen, an upper limit ring and a lower limit ring, and the upper limit ring and the lower limit ring can well fix the coarse filter screen. The filter screen and the fine filter screen are used to block some impurities by the small holes on the surface of the coarse filter screen and the fine filter screen, so that some impurities remain on the surface of the coarse filter screen and the inside of the connecting pipe. The scale inhibition device can reduce the impurities inside the sewage filtered by the filter rod, thereby reducing the impurities stored inside the filter rod, avoiding the replacement of the filter rod due to excessive impurities, and well ensuring the overall service life of the filter element. This patent only improves the filtering effect by opening small holes in the upper limit ring and the lower limit ring, the filtration is not thorough, and the filter element is not convenient to replace. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a high-strength wear-resistant filter element, which solves the current problems of incomplete filtration and inconvenient replacement of the filter element.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-strength wear-resistant filter element, comprising a lower shell body, the upper surface of the lower shell body is fixedly connected to a lower support member, the inner wall of the lower shell body is threadedly connected to an outer protective sleeve, the inner wall of the lower shell body is threadedly connected to an inner protective sleeve, the outer protective sleeve and the outer wall of the inner protective sleeve are threadedly connected to an upper shell body, the lower surface of the upper shell body is fixedly connected to an upper support member, the outer protective sleeve and the inner protective sleeve are slidably connected to a filter element, and the inner wall of the inner protective sleeve is slidably connected to a granular activated carbon filter element.

[0006] As a preferred technical solution of the utility model, the outer walls of the lower shell and the upper shell are threadedly connected with a cover body, the upper surface of the cover body is penetrated by a through hole, and the inner wall of the cover body is installed with a compressed activated carbon filter element.

[0007] As a preferred technical solution of the utility model, the filter core is composed of a support layer, a main filter layer and a protective layer.

[0008] As a preferred technical solution of the utility model, the material of the support layer is galvanized mesh, the material of the main filter layer is multi-layer gradient polypropylene fiber filter material, and the material of the protective layer is glass fiber cotton felt.

[0009] As a preferred technical solution of the utility model, the material of the outer protective cover and the inner protective cover is polyetheretherketone.

[0010] As a preferred technical solution of the present utility model, the material of the upper shell, the lower shell and the cover is polytetrafluoroethylene.

[0011] Compared with the prior art, the utility model provides a high-strength wear-resistant filter element, which has the following beneficial effects:

[0012] 1. This high-strength wear-resistant filter element can remove the upper shell from the outer protective cover by rotating the upper shell, and then remove the filter element from the outer protective cover and the inner protective cover by pulling the filter element. This design achieves the effect of convenient replacement of the filter element.

[0013] 2. This high-strength wear-resistant filter element achieves the effect of strengthening the filtration and preventing incomplete filtration through the design of the filter element, granular activated carbon filter element, and compressed activated carbon filter element. The design of the outer protective cover and the inner protective cover enhances the wear resistance of the device and extends the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is the front view of the structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 3 This is a structural breakdown diagram of the utility model.

[0017] In the figure: 1. lower shell; 2. lower support member; 3. outer protective cover; 4. inner protective cover; 5. upper shell; 6. upper support member; 7. filter element; 8. granular activated carbon filter element; 9. cover body; 10. through hole; 11. compressed activated carbon filter element. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Embodiment 1

[0020] See also Figure 1-3 In this embodiment: a high-strength wear-resistant filter element comprises a lower shell 1, the upper surface of the lower shell 1 is fixedly connected with a lower support member 2, the inner wall of the lower shell 1 is threadedly connected with an outer protective sleeve 3, the inner wall of the lower shell 1 is threadedly connected with an inner protective sleeve 4, the outer protective sleeve 3 and the outer wall of the inner protective sleeve 4 are threadedly connected with an upper shell 5, the lower surface of the upper shell 5 is fixedly connected with an upper support member 6, the inner part of the outer protective sleeve 3 and the inner protective sleeve 4 is slidably connected with a filter element 7, the inner wall of the inner protective sleeve 4 is slidably connected with a granular activated carbon filter element 8, the upper shell 5 is removed from the outer protective sleeve 3 by rotating the upper shell 5, and then the filter element 7 is taken out from the outer protective sleeve 3 and the inner protective sleeve 4 by pulling the filter element 7. This design achieves the effect of convenient replacement of the filter element 7.

[0021] As a preferred embodiment, the outer walls of the lower shell 1 and the upper shell 5 are threadedly connected with a cover body 9, the upper surface of the cover body 9 is penetrated with a through hole 10, and the inner wall of the cover body 9 is installed with a compressed activated carbon filter element 11. Through the design of the filter element 7, the granular activated carbon filter element 8, and the compressed activated carbon filter element 11, the effect of enhanced filtration is achieved to prevent incomplete filtration.

[0022] Embodiment 2

[0023] See also Figure 1-3 In this implementation scheme:

[0024] As a preferred embodiment, the filter element 7 is composed of a support layer, a main filter layer and a protective layer. The material of the support layer is a galvanized mesh, which can provide sufficient mechanical strength and pressure resistance, and has a relatively low cost and a wide range of applications. The material of the main filter layer is a multi-layer gradient polypropylene fiber filter material, which combines the advantages of deep filtration and folded filtration, so that it has a high dirt holding capacity and high interception efficiency, and is suitable for the clarification and filtration of various high-load chemicals, thereby improving the filtration effect. The material of the protective layer is glass fiber felt, which can provide additional protection to prevent particulate matter from directly contacting and damaging the filter material.

[0025] As a preferred embodiment, the material of the outer protective cover 3 and the inner protective cover 4 is polyetheretherketone, which has excellent high temperature resistance, and the long-term use temperature can reach 250°C, good mechanical properties, maintaining rigidity and strength in a wide temperature range, excellent chemical stability, and can resist the corrosion of most acids, alkalis and organic solvents, and has good wear resistance and radiation resistance. The material of the upper shell 5, the lower shell 1 and the cover 9 is polytetrafluoroethylene, which has excellent chemical stability and can withstand almost all chemical products. It has good high temperature stability and can continue to work at a temperature of up to 260°C. It has an extremely low friction coefficient and provides excellent self-lubrication, non-stickiness, and is not easy to absorb dirt. The above design achieves the effect of enhancing the strength and wear resistance of the device, while improving the service life of the device.

[0026] The working principle and use process of the utility model are as follows: when the device needs to be used, firstly, the outer protective sleeve 3 and the inner protective sleeve 4 are installed on the lower shell 1 by rotating the outer protective sleeve 3 and the inner protective sleeve 4, and then the filter element 7 is installed between the outer protective sleeve 3 and the inner protective sleeve 4, and the upper shell 5 is installed on the outer protective sleeve 3 and the inner protective sleeve 4 by rotating the upper shell 5, and finally the cover body 9 is installed on the upper shell 5 and the lower shell 1. After the device is installed in the desired position, the use of the device is completed.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A high-strength wear-resistant filter element, comprising a lower housing (1), characterized in that: The upper surface of the lower shell (1) is fixedly connected to a lower support member (2); the inner wall of the lower shell (1) is threadedly connected to an outer protective sleeve (3); the inner wall of the lower shell (1) is threadedly connected to an inner protective sleeve (4); the outer protective sleeve (3) and the outer wall of the inner protective sleeve (4) are threadedly connected to an upper shell (5); the lower surface of the upper shell (5) is fixedly connected to an upper support member (6); the outer protective sleeve (3) and the inner protective sleeve (4) are slidably connected to a filter element (7); and the inner wall of the inner protective sleeve (4) is slidably connected to a granular activated carbon filter element (8).

2. A high-strength wear-resistant filter element according to claim 1, characterized in that: The lower shell (1) and the outer wall of the upper shell (5) are threadedly connected to a cover body (9), a through hole (10) is penetrated through the upper surface of the cover body (9), and a compressed activated carbon filter element (11) is installed on the inner wall of the cover body (9).

3. A high-strength wear-resistant filter element according to claim 1, characterized in that: The filter core (7) consists of a support layer, a main filter layer and a protective layer.

4. A high-strength wear-resistant filter element according to claim 3, characterized in that: The material of the support layer is galvanized mesh, the material of the main filter layer is multi-layer gradient polypropylene fiber filter material, and the material of the protective layer is glass fiber cotton felt.

5. The high-strength wear-resistant filter element according to claim 1, characterized in that: The material of the outer protective cover (3) and the inner protective cover (4) is polyetheretherketone.

6. The high-strength wear-resistant filter element according to claim 1, characterized in that: The material of the upper shell (5), the lower shell (1) and the cover (9) is polytetrafluoroethylene.