Grain fermentation bin
By adopting automated film laying and cleaning systems in the fermentation chamber, the problems of high cost and unstable quality of manpower film laying in traditional fermentation chambers are solved, and work efficiency and resource utilization are improved.
Patent Information
- Application Number
- CN202420772383.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The film laying process of traditional fermentation warehouses requires a lot of manpower to participate, resulting in high labor costs and unstable film laying quality.
A grain fermentation bin was designed, using motors, worm gears, worm wheels, rotary rods and synchronization belts, and automatically lay membrane materials to reduce human participation, and to achieve cleaning and resource recycling through water tanks, spray heads and filter plates.
It reduces labor intensity and cost, improves the quality of film laying and work efficiency, and at the same time realizes convenient cleaning of fermentation tanks and effective utilization of resources.
Smart Images
Figure CN222139075U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fermentation equipment, in particular to a grain fermentation bin. Background Art
[0002] Fermented feed refers to feed made by fermenting roughage such as grains and grass with microorganisms or compound enzymes. Roughage is rich in crude fiber and protein such as cellulose, hemicellulose, pectin, lignin, etc., but it is difficult for animals to digest and absorb directly. Eating it will increase the burden on the intestines of animals and cause intestinal diseases. Microorganisms or compound enzymes can convert roughage into biological fermented feed that integrates biological bacterial protein, bioactive small peptide amino acids, microbial active probiotics, and compound enzyme preparations.
[0003] In an era of rapid technological development, many traditional processes still rely on manpower. This is especially true in the fermentation industry. During the fermentation process, film laying in the fermentation bin is a vital task. However, since the overall area of the fermentation bin is usually large, traditional film laying methods often require a lot of manpower, which not only increases labor costs, but also causes unstable film laying quality due to human factors. Therefore, a grain fermentation bin is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a grain fermentation bin, aiming to improve the problem of film laying usually carried out by manpower in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a grain fermentation bin, including a fermentation bin body, a support block is fixedly connected to one side of the fermentation bin body, a slide groove is opened in the middle of the support block, a support column is arranged on the outer side of the fermentation bin body, a worm is rotatably connected to the top of the support column, a slider is slidably connected to the middle of the slide groove, a worm wheel is fixedly connected to one side of the slider, the worm wheel and the worm are meshed with each other, a motor 2 is fixedly connected to the middle of the slider, a rotating rod is fixedly connected to the output end of the motor 2, two worms are specifically arranged, one side of the two worms are fixedly connected to pulleys, the outer peripheries of the two pulleys are sleeved with synchronous belts, and a driving assembly is arranged on one side of the support column.
[0006] As a further description of the above technical solution:
[0007] The driving assembly includes a motor 1, which is fixedly connected to one side of the support column, and one end of one of the worms is fixedly connected to the output end of the motor 1.
[0008] As a further description of the above technical solution:
[0009] A water tank is fixedly connected to one side of the fermentation bin body, a water pipe is fixedly connected to the bottom of the water tank, the other end of the water pipe is fixedly connected to the inside of the fermentation bin body, a water pump and a support plate are fixedly connected to the top of the water tank, an input end of the water pump is fixedly connected to a water suction pipe, the other end of the water suction pipe is fixedly connected to the inside of the water tank, an output end of the water pump is fixedly connected to a water injection hose, the other end of the water injection hose is fixedly connected to a nozzle, the nozzle is fixedly connected to the top of the support plate, a filter plate is slidably connected to the inside of the water tank, and a snap-on assembly is provided inside the filter plate.
[0010] As a further description of the above technical solution:
[0011] The clamping assembly includes a pull rope, which is arranged inside the filter plate, one end of the pull rope is fixedly connected to a limiting block, one side of the limiting block is fixedly connected to a spring, and the other side of the limiting block is fixedly connected to a clamping block, a clamping slot is opened inside the water tank, the clamping slot and the clamping block are clamped with each other, and a connecting assembly is provided in the middle of the pull rope.
[0012] As a further description of the above technical solution:
[0013] The connecting assembly comprises a winding block, the winding block is fixedly connected to the middle part of the pull rope, and a rotating block is fixedly connected to one side of the winding block.
[0014] As a further description of the above technical solution:
[0015] Specifically, two of the clamping blocks are provided, and both of the two clamping blocks are slidably connected to the inside of the filter plate.
[0016] As a further description of the above technical solution:
[0017] Specifically, two support blocks are provided, and the two support blocks are fixedly connected to two sides of the fermentation bin body 1 respectively.
[0018] As a further description of the above technical solution:
[0019] The other end of the spring is fixedly connected to the inside of the filter plate.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the cooperation among the motor 1, the rotating rod, the worm, the worm gear, the motor 2 and the like reduces the labor intensity of the staff and the labor cost, thereby improving the quality of the film laying and further improving the work efficiency.
[0022] 2. In the utility model, with the cooperation of the water injection hose, water pipe, water tank, nozzle, water pump and other structures, the fermentation bin can be cleaned after the fermentation is completed, so as to facilitate the next fermentation. At the same time, the used water source can be filtered through the filter plate, thereby reducing the waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a three-dimensional schematic diagram of a grain fermentation bin proposed by the utility model;
[0024] Figure 2 This is a structural schematic diagram of a nozzle for a grain fermentation bin proposed by the utility model;
[0025] Figure 3 This is a structural schematic diagram of a motor 2 of a grain fermentation bin proposed by the utility model;
[0026] Figure 4 This is a schematic diagram of the structure of a pull rope for a grain fermentation bin proposed by the utility model;
[0027] Figure 5 This is a structural schematic diagram of a filter plate of a grain fermentation bin proposed by the utility model;
[0028] Figure 6 This is a structural schematic diagram of a card slot of a grain fermentation bin proposed by the utility model.
[0029] Legend:
[0030] 1. Fermentation bin; 2. Support column; 3. Worm; 4. Motor 1; 5. Pulley; 6. Slot; 7. Synchronous belt; 8. Worm gear; 9. Rotating rod; 10. Support block; 11. Slide; 12. Water pipe; 13. Water tank; 14. Water pump; 15. Suction pipe; 16. Water injection hose; 17. Nozzle; 18. Support plate; 19. Sliding block; 20. Motor 2; 21. Filter plate; 22. Rotating block; 23. Winding block; 24. Pull rope; 25. Limiting block; 26. Spring; 27. Block. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-Figure 3The utility model provides an embodiment: a grain fermentation bin, including a fermentation bin body 1, a support block 10 is fixedly connected to one side of the fermentation bin body 1, a slide groove 11 is opened in the middle of the support block 10, a support column 2 is arranged on the outer side of the fermentation bin body 1, a worm 3 is rotatably connected to the top of the support column 2, the support column 2 is convenient for supporting the worm 3, a slider 19 is slidably connected to the middle of the slide groove 11, the support block 10 is convenient for supporting the slider 19, a worm wheel 8 is fixedly connected to one side of the slider 19, the worm wheel 8 and the worm 3 are meshed with each other, and when the worm 3 rotates, it will drive the worm wheel 8 to move.
[0033] Reference Figure 1-Figure 3 , a motor 20 is fixedly connected to the middle part of the slider 19, and a rotating rod 9 is fixedly connected to the output end of the motor 20. When the motor 20 is working, the rotating rod 9 will be driven to rotate. When the rotating rod 9 is rotated, it can conveniently drive the plastic tape to lay the fermentation bin 1, thereby reducing the labor intensity of the staff and reducing the labor cost, thereby improving the quality of film laying and improving work efficiency. Two worm gears 3 are specifically provided, and one side of the two worm gears 3 is fixedly connected with a pulley 5. When the worm gear 3 rotates, it will drive the pulley 5 to rotate at the same time. The outer periphery of the two pulleys 5 is sleeved with a synchronous belt 7, which facilitates the connection of the pulley 5. A driving component is provided on one side of the support column 2.
[0034] Reference Figure 1 , Figure 2 and Figure 5 The driving assembly includes a motor 4, which is fixedly connected to one side of the support column 2, one end of which is fixedly connected to the output end of the motor 4. When the motor 4 is working, it will drive the worm 3 to rotate. A water tank 13 is fixedly connected to one side of the fermentation bin body 1, and a water pipe 12 is fixedly connected to the bottom of the water tank 13. The water pipe 12 is convenient for connecting the water tank 13 and the fermentation bin body 1. At the same time, a valve can be externally connected to the middle of the water pipe 12 to facilitate the control of the circulation of water. The other end of the water pipe 12 is fixedly connected to the inside of the fermentation bin body 1, and a water pump 14 and a support plate 18 are fixedly connected to the top of the water tank 13. The water pump 14 The input end is fixedly connected with a water pumping pipe 15, and the other end of the water pumping pipe 15 is fixedly connected to the inside of the water tank 13. The output end of the water pump 14 is fixedly connected with a water injection hose 16, and the other end of the water injection hose 16 is fixedly connected with a nozzle 17. When the water pump 14 is working, water will be injected into the nozzle 17 through the water injection hose 16, and then sprayed out, so as to facilitate the cleaning of the fermentation warehouse body 1. The nozzle 17 is fixedly connected to the top of the support plate 18, and the support plate 18 is convenient for supporting the nozzle 17. The inside of the water tank 13 is slidably connected with a filter plate 21, and the filter plate 21 is convenient for filtering the used water source, and a snap-on component is provided inside the filter plate 21.
[0035] Reference Figure 4 and Figure 6 The clamping assembly includes a pull rope 24, which is arranged inside the filter plate 21. One end of the pull rope 24 is fixedly connected to a limit block 25, and one side of the limit block 25 is fixedly connected to a spring 26. When the limit block 25 moves, the spring 26 is squeezed, and the other side of the limit block 25 is fixedly connected to a clamping block 27. The limit block 25 can limit the clamping block 27, thereby preventing the clamping block 27 from escaping from the inside of the filter plate 21. A clamping groove 6 is provided inside the water tank 13, and the clamping groove 6 and the clamping block 27 are clamped with each other. A connecting assembly is provided in the middle of the pull rope 24, and the connecting assembly includes a winding block 23, which is fixedly connected to the middle of the pull rope 24. The winding block 23 is convenient for driving the pull rope 24 to move and winding the pull rope 24 at the same time. A rotating block 22 is fixedly connected to one side of the winding block 23.
[0036] Reference Figure 2 , Figure 4 and Figure 6 There are two blocks 27, both of which are slidably connected to the inside of the filter plate 21. There are two support blocks 10, both of which are fixedly connected to the two sides of the fermentation bin body 1, and the other end of the spring 26 is fixedly connected to the inside of the filter plate 21.
[0037] Working principle: when laying film, motor 1 4 will work, and when motor 1 4 works, it will drive the worm 3 to rotate, and when the worm 3 rotates, it will drive the pulley 5 to rotate, and at the same time drive the worm wheel 8 to move, and when the pulley 5 rotates, it will drive another pulley 5 to rotate at the same time through the synchronous belt 7, and when the worm wheel 8 moves, it will drive the slider 19 to move at the same time, so that the slider 19 slides in the middle of the slide groove 11, and when the slider 19 moves, the motor 2 20 will work, and when the motor 20 works, it will drive the rotating rod 9 to rotate, and the outer periphery of the rotating rod 9 is provided with plastic tape, and when the rotating rod 9 rotates, the inside of the fermentation bin 1 can be laid.
[0038] When the fermentation bin body 1 is cleaned, the water pump 14 will work. When the water pump 14 is working, it will pump water from the inside of the water tank 13 through the pumping pipe 15, and then inject the water source into the inside of the nozzle 17 through the water injection hose 16, and then spray it out to clean the fermentation bin body 1. When the cleaning is completed, the used water source will be filtered through the filter plate 21, thereby reducing the waste of resources.
[0039] When the filter plate 21 is disassembled and cleaned, the rotating block 22 is rotated. When the rotating block 22 is rotated, the winding block 23 is driven to rotate at the same time. When the winding block 23 rotates, the pull rope 24 is driven to move, and the pull rope 24 is wound at the same time. When the pull rope 24 moves, the limit block 25 is pulled to move, and when the limit block 25 moves, the spring 26 is squeezed. When the limit block 25 squeezes the spring 26, it drives the clamping block 27 to move, so that the clamping block 27 is disengaged from the clamping slot 6. When the clamping block 27 is disengaged from the clamping slot 6, the filter plate 21 can be pulled out from the inside of the water tank 13, so that the filter plate 21 is convenient to clean or replace.
[0040] When sealing the fermentation bin, first lay plastic tape around the fermentation bin, and then lay a layer of salt to cover the ground, and then start to put the material in. After the material is put in, the top surface of the material should be leveled, and then a layer of salt should be placed. The top is sealed with plastic tape, and after the sealing is completed, a layer of rice bran is placed around the wall to seal. Another layer of tires is placed on the top surface to compact it, and finally covered with colored strips to block the sunlight.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A grain fermentation bin, comprising a fermentation bin body (1), Features: A support block (10) is fixedly connected to one side of the fermentation bin body (1), a slide groove (11) is provided in the middle of the support block (10), a support column (2) is provided on the outside of the fermentation bin body (1), a worm (3) is rotatably connected to the top of the support column (2), a slider (19) is slidably connected to the middle of the slide groove (11), a worm wheel (8) is fixedly connected to one side of the slider (19), the worm wheel (8) and the worm (3) are meshed with each other, a motor 2 (20) is fixedly connected to the middle of the slider (19), a rotating rod (9) is fixedly connected to the output end of the motor 2 (20), two worms (3) are specifically provided, one side of each of the two worms (3) is fixedly connected to a pulley (5), the outer periphery of each of the two pulleys (5) is sleeved with a synchronous belt (7), and a driving component is provided on one side of the support column (2).
2. A grain fermentation bin according to claim 1, Features: The driving assembly comprises a motor 1 (4), wherein the motor 1 (4) is fixedly connected to one side of the support column (2), and one end of one of the worm gears (3) is fixedly connected to the output end of the motor 1 (4).
3. A grain fermentation bin according to claim 1, Features: A water tank (13) is fixedly connected to one side of the fermentation bin body (1), a water pipe (12) is fixedly connected to the bottom of the water tank (13), the other end of the water pipe (12) is fixedly connected to the inside of the fermentation bin body (1), a water pump (14) and a support plate (18) are fixedly connected to the top of the water tank (13), an input end of the water pump (14) is fixedly connected to a water pumping pipe (15), the other end of the water pumping pipe (15) is fixedly connected to the inside of the water tank (13), an output end of the water pump (14) is fixedly connected to a water injection hose (16), the other end of the water injection hose (16) is fixedly connected to a nozzle (17), the nozzle (17) is fixedly connected to the top of the support plate (18), a filter plate (21) is slidably connected to the inside of the water tank (13), and a snap-on assembly is provided inside the filter plate (21).
4. A grain fermentation bin according to claim 3, Features: The clamping assembly comprises a drawstring (24), the drawstring (24) being arranged inside the filter plate (21), one end of the drawstring (24) being fixedly connected to a limit block (25), one side of the limit block (25) being fixedly connected to a spring (26), and the other side of the limit block (25) being fixedly connected to a clamping block (27), a clamping slot (6) being provided inside the water tank (13), the clamping slot (6) and the clamping block (27) being clamped to each other, and a connecting assembly being provided in the middle of the drawstring (24).
5. A grain fermentation bin according to claim 4, Features: The connection assembly comprises a winding block (23), wherein the winding block (23) is fixedly connected to the middle part of the pull rope (24), and a rotating block (22) is fixedly connected to one side of the winding block (23).
6. A grain fermentation bin according to claim 4, Features: Specifically, two of the clamping blocks (27) are provided, and both of the two clamping blocks (27) are slidably connected to the inside of the filter plate (21).
7. A grain fermentation bin according to claim 1, Features: Specifically, two support blocks (10) are provided, and the two support blocks (10) are respectively fixedly connected to two sides of the fermentation bin body (1).
8. A grain fermentation bin according to claim 4, Features: The other end of the spring (26) is fixedly connected to the inside of the filter plate (21).