Microalgae harvesting device

By introducing a separation mechanism and a stirring mechanism into the microalgae harvesting device, the problem of shutdown of the filter plate in the prior art needs to be solved, efficient microalgae harvesting and mixed liquid stirring are achieved, and the harvesting efficiency and effect are improved.

CN222139113UActive Publication Date: 2024-12-10JIANGSU COASTAL DEV & INVESTMENT CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420893701.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-10
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing microalgae harvesting device needs to be shut down when replacing the filter plate, resulting in a reduced harvesting efficiency.

Method used

A microalgae harvesting device was designed, and the separation mechanism uses a pull ring and limit block to achieve rapid replacement of the filter plate and redundant backup, avoiding shutdown operations, and at the same time, a stirring mechanism is installed to ensure sufficient stirring of the mixture and Convection to prevent microalgae from sinking to the bottom.

Benefits of technology

The filter plate is replaced without shutting down, which improves working efficiency, and ensures the uniformity of the microalgae mixture through the stirring mechanism, which improves the harvesting effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222139113U_ABST
    Figure CN222139113U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of microalgae harvesting, and discloses a microalgae harvesting device which comprises a plurality of supporting legs and a tank body, the plurality of supporting legs are annularly and fixedly arranged on the circumferential surface of the tank body at equal intervals, the left side of the tank body is fixedly connected with a feeding pipe, a separation mechanism is arranged in the feeding pipe, and the left side of the tank body is fixedly connected with a discharging pipe. The separation mechanism comprises a filter box, the filter box is fixedly mounted on the inner wall of the feeding pipe, a stirring mechanism is arranged in the tank body, the separation mechanism further comprises a mounting plate, and the mounting plate is mounted on the inner wall of the filter box in a sliding manner. According to the utility model, the separation mechanism is arranged and the pull ring is pulled outwards, so that the limiting block relieves the limiting of the mounting plate, then the handle is pulled to pull out the filter plate in the filter box for replacement, and the redundant filter plate is arranged, so that the filter plate does not need to be shut down when being replaced, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of microalgae harvesting, in particular to a microalgae harvesting device. Background Art

[0002] Microalgae are a type of autotrophic plants that are widely distributed on land and in the ocean. They are rich in nutrients and have high photosynthetic utilization rates. They produce polysaccharides, proteins, pigments, etc. through cell metabolism. Based on these characteristics, microalgae have broad application prospects in industrial fields such as biological baits, health foods, biopharmaceuticals, and fuel development. Different methods are used to harvest the algae according to their size.

[0003] After searching, Chinese patent announcement number: CN215757333U discloses a microalgae efficient harvesting device, including an outer tank and a centrifugal tank, a mounting frame is installed at the bottom of the outer tank, the centrifugal tank is installed inside the outer tank, a fixing frame is installed between the centrifugal tank and the top of the outer tank, the top of the fixing frame is connected to a driving mechanism by setting a mounting member, one end of the driving mechanism is provided with a rotating shaft, the end of the rotating shaft passes through the bottom of the centrifugal tank and the outer tank in sequence, and the upper and lower ends of the outer side of the rotating shaft are provided with stirring members. The patent can filter the microalgae poured into the inner side of the centrifugal tank and the impurities in the water through the set material receiving mechanism, filter platform and impurity removal plate, so as to ensure that the quality of microalgae harvesting can be better, but when filtering the microalgae culture mixed solution, the filtering effect decreases after a long time of filtration, and the filter plate needs to be disassembled and replaced, and the machine needs to be shut down for replacement, resulting in the harvesting device being unable to work continuously, affecting the smoothness of the harvesting and reducing the working efficiency. Therefore, a microalgae harvesting device is proposed to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a microalgae harvesting device, which aims to improve the problem in the prior art that "the machine needs to be shut down when replacing the filter plate, which reduces the working efficiency".

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a microalgae harvesting device, including support legs and a tank body, the number of the support legs is set to be multiple, and the multiple support legs are fixedly installed on the circumferential surface of the tank body in a ring with equal intervals, a feed pipe is fixedly connected to the left side of the tank body, a separation mechanism is arranged inside the feed pipe, the separation mechanism includes a filter box, the filter box is fixedly installed on the inner wall of the feed pipe, and a stirring mechanism is arranged inside the tank body.

[0006] As a further description of the above technical solution:

[0007] The separation mechanism also includes a mounting plate, which is slidably mounted on the inner wall of the filter box, and a handle is fixedly connected to the front side of the mounting plate.

[0008] As a further description of the above technical solution:

[0009] The separation mechanism further comprises pull rings, the number of the pull rings is set to two groups, and the sides of the two groups of pull rings close to each other are fixedly connected to the limiting blocks.

[0010] As a further description of the above technical solution:

[0011] The inner wall of the limit block is elastically connected to the inner wall of the filter box through a spring, and limit grooves are provided on the left and right side surfaces of the mounting plate, and the limit block is plugged into the inner wall of the limit groove.

[0012] As a further description of the above technical solution:

[0013] The separation mechanism also includes a filter plate. A slot is provided on the top surface of the mounting plate, and the filter plate is plugged into the inner wall of the slot.

[0014] As a further description of the above technical solution:

[0015] The stirring mechanism comprises a stirring motor, which is fixedly mounted on the top of the tank body, and a rotating shaft is fixedly connected to the bottom end of the output shaft of the stirring motor.

[0016] As a further description of the above technical solution:

[0017] The stirring mechanism comprises stirring blades. The rotating shaft penetrates and is rotatably mounted on the inner wall of the tank body. The stirring blades are fixedly mounted on the bottom of the rotating shaft.

[0018] As a further description of the above technical solution:

[0019] The bottom of the tank body is fixedly connected with a discharge pipe, and the front of the tank body is fixedly connected with a controller.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, by setting a separation mechanism, the pull ring is pulled outward to release the limit block from limiting the mounting plate, and then the handle is pulled to pull out the filter plate inside the filter box for replacement. By setting redundant filter plates, there is no need to stop the machine when replacing the filter plates, thereby improving work efficiency.

[0022] 2. In the utility model, a stirring mechanism is provided, and the stirring motor drives the stirring blades to rotate, so that the microalgae mixed liquid in the tank body is fully mixed. The inclined stirring blades are used to make the mixed liquid in the tank body produce up and down convection, thereby preventing the microalgae from sinking to the bottom and having an adverse effect on the harvesting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0024] Figure 2 It is a schematic cross-sectional view of the overall three-dimensional structure of the utility model;

[0025] Figure 3 It is a three-dimensional structural schematic diagram of the separation mechanism in the utility model;

[0026] Figure 4 It is a three-dimensional exploded structural diagram of the mounting plate, handle, limit slot, clamping slot and filter plate in the utility model;

[0027] Figure 5 It is a schematic cross-sectional view of the three-dimensional structure of the filter box, the pull ring, the limit block and the spring in the utility model.

[0028] Legend:

[0029] 1. Support legs; 2. Tank body; 3. Feed pipe; 4. Filter box; 5. Mounting plate; 6. Handle; 7. Pull ring; 8. Limit block; 9. Spring; 10. Limit slot; 11. Card slot; 12. Filter plate; 13. Stirring motor; 14. Rotating shaft; 15. Stirring blade; 16. Discharge pipe; 17. Controller. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1 The utility model provides an embodiment: a microalgae harvesting device, including a support leg 1 and a tank body 2, the number of the support legs 1 is set to be multiple, and the multiple support legs 1 are fixedly installed on the circumferential surface of the tank body 2 in a ring with equal intervals, and the tank body 2 is firmly supported by arranging multiple support legs 1, and the stability of the tank body 2 is improved when the microalgae culture mixed liquid is stirred, thereby providing a stable state during operation, a feed pipe 3 is fixedly connected to the left side of the tank body 2, and the microalgae culture mixed liquid is added into the tank body 2 through the feed pipe 3, so that the microalgae culture mixed liquid is fully reacted in the tank body 2, which is convenient for harvesting the microalgae culture mixed liquid, and a separation mechanism is arranged inside the feed pipe 3, and the separation mechanism includes a filter box 4, and a filter structure is arranged inside the filter box 4, which is convenient for filtering the microalgae in the microalgae culture mixed liquid and impurities in the water, and improving the quality of microalgae harvesting, and the filter box 4 is fixedly installed on the inner wall of the feed pipe 3, and a stirring mechanism is arranged inside the tank body 2.

[0032] Reference Figure 3 - Figure 5 The separation mechanism also includes a mounting plate 5, which is slidably mounted on the inner wall of the filter box 4. The sliding direction of the mounting plate 5 is forward and backward sliding. The front side of the mounting plate 5 is fixedly connected with a handle 6 for facilitating the staff to pull the mounting plate 5, which is conducive to quickly pulling the mounting plate 5. The separation mechanism also includes a pull ring 7. The number of pull rings 7 is set to two groups, and the pull ring 7 is set to a semicircular ring for easy use. The side where the two groups of pull rings 7 are close to each other is fixedly connected with a limit block 8 for limiting the displacement of the mounting plate 5. The inner wall of the limit block 8 is elastically connected to the inner wall of the filter box 4 by a spring 9. The spring 9 applies an elastic force to the limit block 8 away from the center direction of the filter box 4. The left and right side surfaces of the mounting plate 5 are provided with limit grooves 10. The shape of the limit groove 10 matches the shape of the limit block 8. The limit block 8 is plugged into the inner wall of the limit groove 10. The cooperation makes it possible to control the movement of the mounting plate 5, and when the limit block 8 is inserted into the limit groove 10, the filter plate 12 is just located at the working position inside the filter box 4, thereby improving the accuracy of installing the filter plate 12 and improving the solid-liquid separation effect of the mixed liquid. The separation mechanism also includes a filter plate 12, by which the microalgae and impurities in the mixed liquid can be filtered out to improve the solid-liquid separation effect. A card slot 11 is provided on the top surface of the mounting plate 5, and the filter plate 12 is plugged into the inner wall of the card slot 11. The number of filter plates 12 is set to two groups, and the filter plates 12 can be taken out from the inside of the card slot 11. During operation, one group of filter plates 12 is located at the working position inside the filter box 4, and the other group of filter plates 12 is located outside the filter box 4. By setting a redundant number of filter plates 12 as a backup, the filter plates 12 can be replaced without stopping the machine.

[0033] Reference Figure 1 - Figure 2The stirring mechanism includes a stirring motor 13, which is fixedly mounted on the top of the tank body 2. The stirring motor 13 is used to provide power. The stirring motor 13 is set as a servo motor. The stirring motor 13 can accurately control the rotation angle of its output shaft, which is convenient for adjusting the stirring speed and frequency. It can be adjusted according to different production needs and has good adaptability. The bottom end of the output shaft of the stirring motor 13 is fixedly connected with a rotating shaft 14, and the stirring motor 13 drives the rotating shaft 14 to rotate. The stirring mechanism includes a stirring blade 15, and the rotating shaft 14 passes through and is rotatably mounted on the inner wall of the tank body 2. The stirring blade 15 is fixedly mounted on the bottom of the rotating shaft 14. The blades of the stirring blade 15 are arranged in an inclined shape. The rotation of the stirring blade 15 allows the mixed liquid inside the tank body 2 to convect up and down, preventing the microalgae in the mixed liquid from sinking to the bottom, and improving the stirring effect. The bottom of the tank body 2 is fixedly connected with a discharge pipe 16 for discharging the mixed liquid inside the tank body 2, and the front of the tank body 2 is fixedly connected with a controller 17 for controlling the working state of the stirring motor 13, which is convenient for controlling the start and stop of the stirring motor 13.

[0034] Working principle: When in use, the microalgae mixture is extracted from the culture pool and injected into the tank body 2 through the feed pipe 3. The microalgae mixture passing through the feed pipe 3 will be filtered by the filter plate 12 inside the filter box 4. When the filter plate 12 needs to be disassembled and replaced after long-term use, the pull rings 7 on both sides of the filter box 4 are pulled outward. The movement of the pull rings 7 drives the limit blocks 8 to move outward to overcome the elastic force of the springs 9 until the limit blocks 8 are completely separated from the inside of the limit grooves 10. At this time, the limit blocks 8 will no longer restrict the mounting plate 5. Then the handle 6 is pulled forward. The movement of the handle 6 drives the mounting plate 5 to move, so that the filter plate 12 inside the filter box 4 is pulled out of the outside of the filter box 4. Then the filter plate 12 can be easily taken out from the inside of the card slot 11, so as to replace the filter plate 12.

[0035] The filtered microalgae mixed liquid enters the interior of the tank body 2, and the power supply of the stirring motor 13 is started through the controller 17. The stirring motor 13 drives the rotating shaft 14 to rotate, and the rotation of the rotating shaft 14 drives the stirring blades 15 to rotate. The stirring blades 15 rotate so that the microalgae mixed liquid inside the tank body 2 is evenly mixed. The inclined stirring blades 15 allow the mixed liquid inside the tank body 2 to convect up and down, thereby preventing the microalgae from sinking to the bottom during the stirring process, further improving the stirring effect, and after the stirring is completed, it is discharged to the outside of the tank body 2 through the discharge pipe 16.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A microalgae harvesting device, comprising a support leg (1) and a tank body (2), characterized in that: The number of the supporting legs (1) is set to be multiple, and the multiple supporting legs (1) are fixedly mounted on the circumferential surface of the tank body (2) at equal intervals in a ring. A feed pipe (3) is fixedly connected to the left side of the tank body (2), and a separation mechanism is arranged inside the feed pipe (3). The separation mechanism includes a filter box (4), and the filter box (4) is fixedly mounted on the inner wall of the feed pipe (3). A stirring mechanism is arranged inside the tank body (2).

2. A microalgae harvesting device according to claim 1, characterized in that: The separation mechanism further comprises a mounting plate (5), wherein the mounting plate (5) is slidably mounted on the inner wall of the filter box (4), and a handle (6) is fixedly connected to the front side of the mounting plate (5).

3. A microalgae harvesting device according to claim 2, characterized in that: The separation mechanism further comprises a pull ring (7), the number of the pull rings (7) being set to two groups, and the two groups of pull rings (7) are fixedly connected to a limiting block (8) on one side close to each other.

4. A microalgae harvesting device according to claim 3, characterized in that: The inner wall of the limit block (8) is elastically connected to the inner wall of the filter box (4) via a spring (9); limit grooves (10) are provided on the left and right side surfaces of the mounting plate (5); and the limit block (8) is plugged into the inner wall of the limit groove (10).

5. A microalgae harvesting device according to claim 4, characterized in that: The separation mechanism further comprises a filter plate (12); a slot (11) is provided on the top surface of the mounting plate (5); and the filter plate (12) is plugged into the inner wall of the slot (11).

6. The microalgae harvesting device according to claim 1, characterized in that: The stirring mechanism comprises a stirring motor (13), wherein the stirring motor (13) is fixedly mounted on the top of the tank body (2), and the bottom end of the output shaft of the stirring motor (13) is fixedly connected to a rotating shaft (14).

7. A microalgae harvesting device according to claim 6, characterized in that: The stirring mechanism comprises a stirring blade (15); the rotating shaft (14) penetrates and is rotatably mounted on the inner wall of the tank body (2); and the stirring blade (15) is fixedly mounted on the bottom of the rotating shaft (14).

8. The microalgae harvesting device according to claim 1, characterized in that: A discharge pipe (16) is fixedly connected to the bottom of the tank body (2), and a controller (17) is fixedly connected to the front of the tank body (2).