Laser cladding head component with adjustable cladding track
By using screw rods, connecting frames and other components in the laser cladding head, the problem of uneven powder feeding and complex installation is solved, and the accuracy and working efficiency of laser cladding is improved .
Patent Information
- Application Number
- CN202323492282.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-21
AI Technical Summary
The existing laser cladding heads have problems such as uneven powder feeding, blocked powder, inaccurate lifting and lowering adjustment, complex height adjustment, cumbersome installation, accurate accuracy and low efficiency.
A laser cladding head member with adjustable cladding trajectory is designed, using screw rods, connecting frames, square grooves, sliding sleeves, pushing springs, clamps, rotating blocks, hydraulic cylinders and other components to realize the horizontal and vertical direction of the cladding head. Moving and easy installation and disassembly reduce manual operation and improve accuracy and efficiency.
The precise position adjustment and rapid installation and disassembly of the cladding head are realized, which improves processing precision and pass rate, shortens working time, and reduces the complexity of installation and disassembly.
Smart Images

Figure CN222139274U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser cladding heads, in particular to a laser cladding head component with adjustable cladding trajectory. Background Art
[0002] Laser cladding, also known as laser melting or laser cladding, is a new surface modification technology. It forms a metallurgically bonded cladding layer on the surface of the base by adding cladding material to the surface of the substrate and using a high-energy-density laser beam to melt it together with a thin layer on the surface of the substrate.
[0003] The utility model patent with announcement number CN210215546U discloses a laser cladding head. For the existing laser cladding working head, the powder feeding nozzle is mostly partially water-cooled or directly uses a copper tube to feed the powder to the laser focus, which is prone to uneven powder feeding and powder blocking the powder feeding port. The powder utilization rate is also greatly reduced, thereby affecting the cladding process. In addition, the lifting and lowering adjustment process of the laser cladding head is not accurate and efficient enough, and it does not have the function of ranging. The installation operation of the laser cladding head is also cumbersome and complicated, which is extremely inconvenient. Therefore, it is easy to install, easy to adjust the height, and has the function of ranging. It can also realize laser cladding of different light plates and different focal lengths, avoiding the situation of uneven powder and clogging of the powder feeding port during the powder feeding process.
[0004] In the existing use of the cladding head, it is not convenient to flexibly adjust the position of the cladding head on the processing plate according to the object to be processed, so the object needs to be moved manually. If the object is moved frequently, the accuracy of the laser cladding work will be reduced, thereby reducing the fineness and qualified rate of the laser cladding work and reducing the work efficiency. After the cladding head has been used for a long time, the performance of the cladding head has been reduced, and it needs to be disassembled, replaced and reinstalled. The existing cladding head is usually installed by welding and tightening bolts, which makes the installation and disassembly time longer, delays the work progress and prolongs the working time. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a laser cladding head component with adjustable cladding track.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a laser cladding head component with an adjustable cladding trajectory, comprising a mounting frame, a motor 1 is fixedly installed on the left front end of the mounting frame, the output end of the motor 1 is fixedly connected to a screw rod, the outer side of the screw rod is threadedly connected to a connecting frame, the top of the connecting frame is provided with a plurality of square grooves, the outer side of the top of the connecting frame is slidably connected to a sliding sleeve, the top of the sliding sleeve is fixedly connected to a fixed shell, the inner top of the fixed shell is fixedly connected to a push spring, the bottom end of the push spring is fixedly connected to a block, the middle part of the top of the block is fixedly connected to a connecting rod, the top of the connecting rod is rotatably connected to a rotating block, the bottom end of the sliding sleeve is fixedly installed with a hydraulic cylinder, and the output end of the hydraulic cylinder is fixedly installed with motor 2.
[0007] As a further description of the above technical solution:
[0008] The output end of the motor 2 is fixedly connected to a mounting shell, a tension spring is fixedly connected to the left rear end of the mounting shell, the other end of the tension spring is fixedly connected to a connecting block, the front side of the connecting block is rotatably connected to a rotating rod, the other end of the rotating rod is fixedly connected to a fixing rod, the other end of the fixing rod is fixedly connected to a clamping rod, a fixing block is movably connected to the middle part of the bottom end of the mounting shell, the bottom end of the fixing block is fixedly connected to a cladding head body, the fixing block and the inner side of the middle part of the mounting shell are both provided with connecting grooves, and the outer side of the clamping rod passes through the inner sides of the two connecting grooves.
[0009] As a further description of the above technical solution:
[0010] A slide groove is arranged on the right side of the mounting frame, and the right bottom end of the connecting frame is slidably connected to the inner side of the slide groove.
[0011] As a further description of the above technical solution:
[0012] A sliding groove is arranged on the left side of the installation shell, and a sliding block is slidably connected to the inner side of the sliding groove.
[0013] As a further description of the above technical solution:
[0014] The left side of the sliding block is fixedly connected to the right side of the connecting block, and the upper and lower ends of the clamping rod are both slidably connected with extrusion plates.
[0015] As a further description of the above technical solution:
[0016] A plurality of extrusion springs are fixedly connected to opposite sides of the two extrusion plates, a plurality of mounting grooves are arranged at upper and lower ends of the clamping rod, and the other ends of the plurality of extrusion springs are fixedly connected to opposite sides of the plurality of mounting grooves.
[0017] As a further description of the above technical solution:
[0018] The inner side of the installation groove is slidably connected with a protective shell, and the outer side of the extrusion spring is arranged on the inner side of the protective shell.
[0019] The utility model has the following beneficial effects:
[0020] 1. In the utility model, through the mutual cooperation of the screw rod, the connecting frame, the square groove, the sliding sleeve, the fixed shell, the pushing spring, the clamping block, the connecting rod and the rotating block, the laser cladding head component is added with the function of facilitating the horizontal and vertical movement of the laser cladding head position, without the need for manual movement of the object to be processed, thereby improving the accuracy and qualified rate of laser cladding, thereby improving the precision and work efficiency.
[0021] 2. In the utility model, the mutual cooperation of the mounting shell, the tension spring, the connecting block, the rotating rod, the fixing rod, the clamping rod, the fixing block and the connecting groove is improved, so that the laser cladding components are easy to disassemble and install. There is no need to tighten the bolts and use welding, which improves the speed of installing and disassembling the cladding head, thereby improving the efficiency of installation and disassembly, reducing the phenomenon of work progress being delayed, saving time and labor, being more convenient, and shortening the working time of disassembly and installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a laser cladding head component with adjustable cladding trajectory proposed by the utility model;
[0023] Figure 2 A schematic diagram of the rotating block structure of a laser cladding head component with adjustable cladding trajectory proposed by the utility model;
[0024] Figure 3 A schematic diagram of the mounting shell structure of a laser cladding head component with adjustable cladding trajectory proposed by the utility model;
[0025] Figure 4 A schematic diagram of a clamping rod structure of a laser cladding head component with adjustable cladding trajectory proposed by the utility model;
[0026] Figure 5 A schematic diagram of a connecting rod structure of a laser cladding head component with adjustable cladding trajectory proposed by the utility model;
[0027] Figure 6 The utility model is a schematic diagram of a fixed block structure of a laser cladding head component with adjustable cladding trajectory.
[0028] Legend:
[0029] 1. Mounting frame; 2. Motor 1; 3. Screw rod; 4. Connecting frame; 5. Square groove; 6. Sliding sleeve; 7. Fixed shell; 8. Push spring; 9. Clamping block; 10. Connecting rod; 11. Rotating block; 12. Hydraulic cylinder; 13. Motor 2; 14. Mounting shell; 15. Tension spring; 16. Connecting block; 17. Rotating rod; 18. Fixed rod; 19. Clamping rod; 20. Cladding head body; 21. Fixed block; 22. Connecting groove; 23. Sliding groove; 24. Sliding groove; 25. Sliding block; 26. Extrusion plate; 27. Extrusion spring; 28. Mounting groove; 29. Protective shell. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1-6 The utility model provides an embodiment: a laser cladding head component with adjustable cladding trajectory, including a mounting frame 1, a motor 2 is fixedly installed on the left front end of the mounting frame 1, a screw rod 3 is fixedly connected to the output end of the motor 2, the motor 2 drives the screw rod 3 to rotate, the outer side of the screw rod 3 is threadedly connected to a connecting frame 4, and the connecting frame 4 is driven to move its position through the rotation of the screw rod 3. A plurality of square grooves 5 are arranged on the top of the connecting frame 4 to facilitate the flexible engagement of the card block 9, and a sliding sleeve 6 is slidably connected to the outer side of the top of the connecting frame 4 to facilitate the movement of the cladding head body 20. The sliding sleeve 6 The top of the sliding sleeve 6 is fixedly connected with a fixed shell 7 for installing a clamping block 9, the inner top of the fixed shell 7 is fixedly connected with a push spring 8, the bottom end of the push spring 8 is fixedly connected with a clamping block 9, which is convenient for fastening the clamping block 9, and the middle part of the top of the clamping block 9 is fixedly connected with a connecting rod 10, and the top of the connecting rod 10 is rotatably connected with a rotating block 11, which is convenient for driving the connecting rod 10 to move up and down, and the bottom end of the sliding sleeve 6 is fixedly installed with a hydraulic cylinder 12 to drive the cladding head body 20 to move up and down, and the output end of the hydraulic cylinder 12 is fixedly installed with a motor 213, which is convenient for driving the cladding head body 20 to rotate.
[0032] The output end of the motor 2 13 is fixedly connected with the mounting shell 14, and the left rear end of the mounting shell 14 is fixedly connected with a tension spring 15, which is convenient for tightening the engagement of the clamping rod 19. The other end of the tension spring 15 is fixedly connected with a connecting block 16, and the front side of the connecting block 16 is rotatably connected with a rotating rod 17, and the other end of the rotating rod 17 is fixedly connected with a fixing rod 18, and the other end of the fixing rod 18 is fixedly connected with a clamping rod 19, which is convenient for connecting the fixing block 21 with the mounting shell 14. The middle part of the bottom end of the mounting shell 14 is movably connected with a fixing block 21, and the bottom end of the fixing block 21 is fixedly connected with a cladding head body 20. The fixing block 21 and the inner side of the middle part of the mounting shell 14 are both provided with connecting grooves 22, which are convenient for the penetration of the clamping rod 19. The outer side of the clamping rod 19 penetrates the inner sides of the two connecting grooves 22. A slide groove 23 is provided on the right side of the mounting frame 1, and the right bottom end of the connecting frame 4 is slidably connected to the inner side of the slide groove 23, which improves the connection. To ensure the stability of the movement of the connecting frame 4, a sliding groove 24 is provided on the left side of the mounting shell 14, and a slider 25 is slidably connected to the inner side of the sliding groove 24. The left side of the slider 25 is fixedly connected to the right side of the connecting block 16, so as to improve the stability of the connecting block 16 when it rotates. The upper and lower ends of the clamping rod 19 are slidably connected to the extrusion plates 26, and the opposite sides of the two extrusion plates 26 are fixedly connected to multiple extrusion springs 27, which increase the elastic pushing effect on the extrusion plates 26, so as to facilitate the tightness of the clamping of the clamping rod 19. The upper and lower ends of the clamping rod 19 are provided with multiple mounting grooves 28 for installing the extrusion springs 27, and the other ends of the multiple extrusion springs 27 are fixedly connected to the opposite sides of the multiple mounting grooves 28. The inner side of the mounting groove 28 is slidably connected to a protective shell 29, and the outer side of the extrusion spring 27 is arranged on the inner side of the protective shell 29, which protects the extrusion spring 27 and reduces the deformation of the extrusion spring 27.
[0033] Working principle: when in use, the object to be laser clad is placed in the middle of the top of the mounting frame 1, and according to the lateral position of the object, the lateral rotating block 11 is pulled so that the rotating block 11 rotates at the top of the connecting rod 10, and the bottom end of the rotating block 11 is squeezed with the top of the fixed shell 7. When the rotating block 11 is in a vertical state, the connecting rod 10 is pulled, thereby driving the clamping block 9 to be pulled, and the clamping block 9 is pulled to the inner side of the fixed shell 7 to release the engagement with the corresponding square groove 5, thereby squeezing the pushing spring 8, so that the pushing spring 8 generates a rebound elastic force, and then the sliding sleeve 6 is slid, and the sliding sleeve 6 is slid on the outside of the connecting frame 4, thereby indirectly driving the cladding head body 20 to move the position. After adjustment, the rotating block 11 in the vertical state is laid flat in a lateral state, so that under the pushing action of the pushing spring 8 on the clamping block 9, the clamping block 9 is engaged with the corresponding square groove 5, so as to facilitate the fixing of the sliding sleeve 6 after the moving position, thereby indirectly fixing the cladding head body 20, and then the melting needs to be adjusted longitudinally. When the cladding head is being clad, the motor 2 is started, and the motor 2 drives the screw rod 3 to rotate, so that the screw rod 3 drives the connecting frame 4 to move along the direction of the screw rod 3, thereby facilitating the longitudinal adjustment of the cladding head position, without the need to manually move the object to be processed, thereby improving the accuracy and qualified rate of laser cladding, thereby improving the precision and work efficiency, and then when the cladding head needs to be replaced, the connecting block 16 is pulled, so that the connecting block 16 drives the slider 25 to slide on the inner side of the sliding groove 24, thereby driving the rotating block 11 to drive the fixed The fixed rod 18 and the clamping rod 19 are separated from the inner side of the connecting groove 22, thereby releasing the engagement between the mounting shell 14 and the fixing block 21. Then, the cladding head body 20 is replaced, and the replaced cladding head body 20 drives the fixing block 21 to be inserted into the inner side of the mounting shell 14. The operation is repeated to drive the clamping rod 19 with the fixing rod 18 to be clamped into the inner side of the connecting groove 22 in the middle of the fixing block 21 and the mounting shell 14. Under the pulling of the tension spring 15, the clamping rod 19 and the connecting groove 22 are more tightly engaged, thereby enhancing the stabilizing effect.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A laser cladding head component with adjustable cladding trajectory, comprising a mounting frame (1), characterized in that: A motor 1 (2) is fixedly mounted on the front left side of the mounting frame (1); a screw rod (3) is fixedly connected to the output end of the motor 1 (2); the outer side of the screw rod (3) is threadedly connected to a connecting frame (4); a plurality of square grooves (5) are arranged at the top of the connecting frame (4); a sliding sleeve (6) is slidably connected to the outer side of the top of the connecting frame (4); a fixed shell (7) is fixedly connected to the top of the sliding sleeve (6); a push spring (8) is fixedly connected to the inner top of the fixed shell (7); a clamping block (9) is fixedly connected to the bottom end of the push spring (8); a connecting rod (10) is fixedly connected to the middle of the top of the clamping block (9); a rotating block (11) is rotatably connected to the top of the connecting rod (10); a hydraulic cylinder (12) is fixedly mounted on the bottom end of the sliding sleeve (6); and a motor 2 (13) is fixedly mounted on the output end of the hydraulic cylinder (12).
2. The laser cladding head component with adjustable cladding trajectory according to claim 1, characterized in that: The output end of the second motor (13) is fixedly connected to a mounting shell (14); a tension spring (15) is fixedly connected to the left rear end of the mounting shell (14); the other end of the tension spring (15) is fixedly connected to a connecting block (16); the front side of the connecting block (16) is rotatably connected to a rotating rod (17); the other end of the rotating rod (17) is fixedly connected to a fixing rod (18); the other end of the fixing rod (18) is fixedly connected to a clamping rod (19); a fixing block (21) is movably connected to the middle of the bottom end of the mounting shell (14); the bottom end of the fixing block (21) is fixedly connected to a cladding head body (20); the fixing block (21) and the inner side of the middle part of the mounting shell (14) are both provided with connecting grooves (22); the outer side of the clamping rod (19) passes through the inner sides of the two connecting grooves (22).
3. The laser cladding head component with adjustable cladding trajectory according to claim 1, characterized in that: A slide groove (23) is provided on the right side of the mounting frame (1), and the right bottom end of the connecting frame (4) is slidably connected to the inner side of the slide groove (23).
4. The laser cladding head component with adjustable cladding trajectory according to claim 2, characterized in that: A sliding groove (24) is provided on the left side of the installation shell (14), and a sliding block (25) is slidably connected to the inner side of the sliding groove (24).
5. The laser cladding head component with adjustable cladding trajectory according to claim 4, characterized in that: The left side of the sliding block (25) is fixedly connected to the right side of the connecting block (16), and the upper and lower ends of the clamping rod (19) are slidably connected to the extrusion plates (26).
6. The laser cladding head component with adjustable cladding trajectory according to claim 5, characterized in that: A plurality of extrusion springs (27) are fixedly connected to opposite sides of the two extrusion plates (26), a plurality of mounting grooves (28) are provided at upper and lower ends of the clamping rod (19), and the other ends of the plurality of extrusion springs (27) are fixedly connected to opposite sides of the plurality of mounting grooves (28).
7. The laser cladding head component with adjustable cladding trajectory according to claim 6, characterized in that: The inner side of the installation groove (28) is slidably connected with a protective shell (29), and the outer side of the extrusion spring (27) is arranged on the inner side of the protective shell (29).
Citation Information
Patent Citations
Laser cladding head
CN210215546U
Cited By
Machining device and machining method for guide rod
CN120480674A
