Hat collar sewing template
By designing the cap collar sewing template and using structures such as marking lines, sewing grooves and placement grooves, the low efficiency and quality problems in the traditional cap collar production process are solved, and efficient and precise sewing of the cap collar is achieved, and production is improved. Efficiency and product quality.
Patent Information
- Application Number
- CN202323665049.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The traditional hat collar production process is low and has quality problems, such as inaccurate positioning of the magic buckle and uneven corners, resulting in low production efficiency and poor product quality.
Design a hat collar sewing template, including bottom plate, upper flap and lower flap. Through marking lines, sewing grooves and placement grooves, the sewing process of the hat collar can be completed at one time, reducing manual intervention and improving Productivity and ensure precise sewing and fixation through designs such as alignment grooves and foam glue.
The entire sewing process of the hat collar is completed in one go, reducing the difficulty of the production process, improving production efficiency and product quality, reducing manual intervention, and ensuring the positioning accuracy and aesthetics of the hat.
Smart Images
Figure CN222139465U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of garment production technology, in particular to a cap collar sewing template. Background Art
[0002] In clothing production, the sewing process of the hood collar is a very important link. In the traditional hood collar production process, the hood is usually sewn on the collar surface to form a whole hood collar component, and then it is sewn with the zipper body. In order to meet the diverse wearing needs, magic buckles are added to the hood collar and the zipper body, so that the hood can be flexibly disassembled.
[0003] However, the production process of this detachable collar involves many complex processes and requires the use of a variety of equipment and manpower. First, workers need to use a dot pen to mark the position of the magic buckle on the collar surface, which requires manual operation and precise positioning; then, the magic buckle is sewn on the collar surface according to the marked position through a pattern machine; then, the actual samples of the two ends of the collar mouth need to be manually drawn to ensure the left and right symmetry of the collar; then, the hat is fixed on the curved collar top using a flat car, which requires precise wiring operation; finally, the inside and outside of the collar are sewn together by a flat car, and the corners are processed at the same time to ensure that the corners are round.
[0004] The existing manufacturing process is not only inefficient, but also has many quality problems. For example, the point and fixation of the magic buckle are prone to displacement, resulting in poor positioning accuracy. In addition, during the flat-bed sewing process, the long sewing distance of the cap collar and the large number of corners easily cause quality problems such as uneven corners. Utility Model Content
[0005] The purpose of the utility model is to overcome the above-mentioned defects or problems existing in the background technology, and to provide a cap collar sewing template, which can complete the entire production process at one time with one device, thereby improving production efficiency and ensuring product quality and aesthetics.
[0006] To achieve the above objectives, each embodiment of the present invention adopts the following technical solutions but is not limited to the following solutions:
[0007] The first technical scheme relates to a cap collar sewing template, comprising: a bottom plate, which is provided with a placement area for placing cut pieces, the placement area is provided with a marking line, a sewing groove and a plurality of first placement grooves, the marking line is used to mark the placement position of the cut pieces, the sewing groove is arranged along the marking line to limit the sewing path, the first placement groove is suitable for placing magic buckles and the plurality of first placement grooves are arranged in sequence; an upper flap, the upper flap is provided with a hollow area and a first connecting edge, the upper flap is rotatably connected to the bottom plate and forms the first connecting edge, the hollow area is a hollow structure, and its shape is adapted to the placement area; and a lower flap A plate, whose shape is adapted to the hollow area, is provided with a second connecting edge and a plurality of second placement grooves corresponding to the positions and shapes of the first placement grooves, the lower flap is rotatably connected to the side of the bottom plate away from the upper flap and forms a second connecting edge; the upper flap and the lower flap are respectively rotated and covered on the bottom plate, the upper flap and the lower flap do not interfere with each other, the edge of the hollow area coincides with the outer edge of the sewing groove, the edge of the lower flap coincides with the inner edge of the sewing groove, the gap formed between the upper flap and the lower flap coincides with the sewing groove, and the second placement groove coincides with the first placement groove.
[0008] The second technical solution is based on the first technical solution, wherein the base plate is provided with a plurality of first alignment grooves, and the upper flip plate is provided with a plurality of second alignment grooves, and the plurality of the first alignment grooves and the second alignment grooves are respectively located on two adjacent sides of the base plate and the upper flip plate and are arranged symmetrically with the first connecting edge as the axis in a one-to-one correspondence.
[0009] The third technical solution is based on the first technical solution, wherein the bottom plate is detachably fixed to the work surface, and the upper flap is rotated upward along the first connecting edge as the first rotation axis and away from the bottom plate to form an angle.
[0010] The fourth technical solution is based on the third technical solution, wherein the lower flap rotates downward along the second connecting edge as the second rotation axis away from the bottom plate to a position parallel to the bottom plate, and the second connecting edge is located at a position on the bottom plate close to the placement area.
[0011] The fifth technical solution is based on the fourth technical solution, wherein the second connecting edge is fixed to the base plate by a sidewall strip.
[0012] The sixth technical solution is based on the first technical solution, wherein the second placement groove is provided with foam glue near the bottom plate contact surface.
[0013] The seventh technical solution is based on any one of the first to fourth technical solutions, wherein the bottom plate, the upper flap and the lower flap are all made of PVC material.
[0014] From the above description of the various embodiments of the present invention, it can be seen that, compared with the prior art, the various embodiments of the present invention have the following beneficial effects:
[0015] In the first technical solution and related embodiments, the template arrangement of the bottom plate, the upper flap, and the lower flap can complete the entire sewing process of the cap collar at one time. First, the face collar piece is placed in the placement area of the bottom plate, and then the second placement groove of the lower flap cooperates with the first placement groove of the upper flap to complete the sewing and fixing of the magic buckle. Next, after placing the cap body piece and the inner collar piece in the placement area in sequence, the upper flap and the lower flap are rotated and covered on the bottom plate to form a sewing groove for sewing the inner and outer surfaces of the cap collar together.
[0016] This template design is designed to reduce manual intervention, optimize the production process and improve production efficiency. Compared with the original five processes, two devices and three personnel, now only one automatic template machine and one employee are needed to complete the entire sewing process in one go. This not only reduces the difficulty of the production process, but also significantly improves production efficiency and ensures the quality of the hat.
[0017] In the second technical solution and related embodiments, by providing the first alignment groove and the second alignment groove which are arranged one by one and symmetrically with the first connecting edge as the axis, the relative position of the bottom plate and the upper flap is made more accurate and stable. This design ensures that the bottom plate and the upper flap can be accurately installed and connected together, thereby improving the sewing accuracy.
[0018] In the third technical solution and related embodiments, the bottom plate is firmly fixed on the work surface to ensure that the template remains stably positioned during use. The upper flap can be flipped upward and rotated away from the bottom plate to form an angle. This design allows the operator to flexibly adjust the angle of the upper flap according to needs to adapt to different work scenarios and operating habits, making the operation more convenient. Since the upper flap does not need to be fully opened to a horizontal state, the operating space is saved. This design improves the adaptability and work efficiency of the template.
[0019] In the fourth technical solution and related embodiments, the lower flap rotates to a horizontal position in a direction close to the employee. When the second connecting edge is close to the placement area, the rotation of the lower flap and the bottom plate is not likely to interfere with the employee's operation, making the operation more convenient.
[0020] In the fifth technical solution and related embodiments, the sidewall strip is used to effectively fix the lower flap, so that it is stably maintained in the desired position. The user only needs to insert the sidewall strip into the corresponding slot to complete the installation, which simplifies the installation process of the lower flap.
[0021] In the sixth technical solution and related embodiments, in order to ensure that the cut piece fits tightly with the lower flap and to avoid the displacement of the magic buckle due to equipment vibration or template movement, foam glue is pasted around the lower second placement slot of the lower flap. The foam glue has the characteristics of being soft and elastic, and can fit tightly with the cut piece without leaving any gaps when the lower flap applies pressure. Such a design can effectively avoid product quality problems caused by the displacement of the magic buckle.
[0022] In the seventh technical solution and related embodiments, the bottom plate, the upper flap and the lower flap are all made of PVC material. The PVC material has good durability and stability, can withstand the friction of multiple uses and repeated positioning, and is not easy to deform or damage. This extends the service life of the template and reduces the cost increase caused by frequent replacement of the template. At the same time, the PVC material has good waterproof properties, can resist the penetration of water and other liquids, keep the template dry and clean, and ensure that the accuracy of positioning is not affected by moisture or pollution. In addition, the PVC material can be recycled and reused, which meets the requirements of environmental sustainability. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 A schematic diagram of opening a cap collar sewing template according to an embodiment;
[0025] Figure 2 is a schematic diagram of the bottom plate of the embodiment;
[0026] Figure 3 This is a schematic diagram of an upper flip plate in an embodiment;
[0027] Figure 4 Schematic diagram of the lower flap of the embodiment.
[0028] Description of main reference numerals:
[0029] Bottom plate 1; upper flap 2; lower flap 3; placement area 10; marking line 11; sewing groove 12; first placement groove 13; first alignment groove 14; hollow area 20; first connecting edge 21; second alignment groove 22; second connecting edge 30; second placement groove 31. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are preferred embodiments of the utility model and should not be regarded as excluding other embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0031] In the claims, specification and the above-mentioned drawings of the utility model, unless otherwise clearly defined, the use of terms such as "first", "second" or "third" etc. is to distinguish different objects rather than to describe a specific order.
[0032] In the claims, specification and the above-mentioned drawings of the utility model, unless otherwise explicitly defined, directional words, such as the terms "center", "lateral", "longitudinal", "horizontal", "vertical", "top", "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "clockwise", "counterclockwise", etc., indicating directions or positional relationships are based on the directions and positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the specific protection scope of the utility model.
[0033] In the claims, specification and the above drawings of the utility model, unless otherwise clearly defined, if the term "fixed connection" or "fixed connection" is used, it should be understood in a broad sense, that is, any connection method without a displacement relationship and relative rotation relationship between the two, that is to say, including non-detachable fixed connection, detachable fixed connection, integrated connection and fixed connection through other devices or elements.
[0034] In the claims, specification and drawings of the present utility model, if the terms "include", "have" and their variations are used, they are intended to mean "including but not limited to".
[0035] See also Figures 1 to 4 ,like Figure 1 As shown, the detachable cap collar sewing template includes a base plate 1, an upper flap 2 and a lower flap 3.
[0036] Base plate 1, such as Figure 1 and Figure 2 As shown, it is provided with a placement area 10 for placing cut pieces, and the placement area 10 is provided with a marking line 11, a sewing groove 12, a plurality of first placement grooves 13 and a plurality of first alignment grooves 14. The bottom plate 1 is made of PVC material and can be detachably fixed to the work surface.
[0037] The marking line 11 is used to indicate the placement position of the pieces; specifically, the marking line 11 is an irregular arc structure; in this embodiment, the pieces include an inner collar piece, a face collar piece and a hat body piece, wherein the shapes and sizes of the inner collar piece and the face collar piece are adapted to the marking line 11.
[0038] The sewing groove 12 is arranged along the marking line 11 to define the sewing path; in this embodiment, the sewing groove 12 is an irregular arc-shaped pentagonal structure, in which the arc-shaped sides are relatively long and there are four corners in the pentagonal structure.
[0039] The first placement slots 13 are in a plurality of numbers, and the first placement slots 13 are suitable for placing magic buckles and the plurality of first placement slots 13 are arranged in sequence and at intervals. In this embodiment, the first placement slots 13 are in a rectangular shape in number of four; sewing magic buckles on the inner collar piece, the face collar piece, and the cap body piece can realize the flexible disassembly of the cap and the zipper shirt body.
[0040] There are a plurality of first alignment grooves 14 , each of which is located at an edge of the bottom plate 1 close to the upper flap 2 .
[0041] Upper flap 2, such as Figure 1 and Figure 3 As shown, it includes a first connecting edge 21, a hollow area 20 and a second alignment groove 22. The upper flap 2 is rotatably connected to the base plate 1 to form a first connecting edge 21. The upper flap 2 is rotated upward along the first connecting edge 21 as the first rotation axis and away from the base plate 1 to form an angle. In this embodiment, the base plate 1 is firmly fixed on the work surface to ensure that the template remains stably positioned during use. The upper flap 2 can be flipped upward and rotated away from the base plate 1 to form an angle. This design allows the operator to flexibly adjust the angle of the upper flap 2 according to needs to adapt to different work scenarios and operating habits, making the operation more convenient. Since the upper flap 2 does not need to be fully opened to a horizontal state, the operating space is saved. This design improves the adaptability and work efficiency of the template. The upper flap 2 is made of PVC material.
[0042] The hollow area 20 is a hollow structure, and its shape is matched with the placement area 10.
[0043] The second alignment grooves 22 are arranged in a plurality of numbers. The plurality of first alignment grooves 14 and second alignment grooves 22 are respectively located on two adjacent sides of the upper flap 2 and the bottom plate 1 and are arranged one-to-one symmetrically with the first connecting edge 21 as the axis. In this embodiment, by providing the first alignment grooves 14 and second alignment grooves 22 that are arranged one-to-one and symmetrically with the first connecting edge 21 as the axis, the relative position of the bottom plate 1 and the upper flap 2 is made more accurate and stable. This design ensures that the bottom plate 1 and the upper flap 2 can be accurately installed and connected together, thereby improving the sewing accuracy.
[0044] Lower flap 3, such as Figure 1 and Figure 4 As shown, it is provided with a second connecting edge 30 and a plurality of second placing grooves 31 corresponding to the first placing grooves 13. The shape of the lower flap 3 is adapted to the hollow area 20. The lower flap 3 is connected to the side of the bottom plate 1 away from the upper flap 2 by rotation and forms the second connecting edge 30. Specifically, the lower flap 3 is rotated downward away from the bottom plate 1 to a position parallel to the bottom plate 1 along the second rotating axis with the second connecting edge 30 as the second rotating axis. The second connecting edge 30 is located at a position of the bottom plate 1 close to the placing area 10. The lower flap 3 rotates to a horizontal position in a direction close to the employee. When the second connecting edge 30 is close to the placing area 10, the lower flap 3 and the bottom plate 1 are not likely to interfere with the operation of the employee during the rotation process, making the operation more convenient. In this embodiment, the second connecting edge 30 is fixed to the bottom plate 1 by a sidewall strip. The sidewall strip is used to effectively fix the lower flap 3 so that it can be stably maintained in the desired position. The user only needs to insert the sidewall strip into the corresponding slot to complete the installation, which simplifies the installation process of the lower flap 3. The lower flap 3 is made of PVC material.
[0045] There are several second placement slots 31, and their positions and shapes correspond to those of the first placement slots 13. In this embodiment, the second placement slots 31 are provided with foam glue near the contact surface of the bottom plate 1. In order to ensure a tight fit between the cut piece and the lower flap 3 and avoid the displacement of the magic buckle due to equipment vibration or template movement, foam glue is pasted around the lower side of the second placement slot 31 of the lower flap 3. The foam glue is soft and elastic, and can fit tightly with the cut piece without leaving any gaps when pressure is applied to the lower flap 3. Such a design can effectively avoid product quality problems caused by the displacement of the magic buckle.
[0046] The upper flap 2 and the lower flap 3 are respectively rotated and covered on the bottom plate 1, the upper flap 2 and the lower flap 3 do not interfere with each other, the edge of the hollow area 20 coincides with the outer edge of the sewing groove 12, the edge of the lower flap 3 coincides with the inner edge of the sewing groove 12, the gap formed between the upper flap 2 and the lower flap 3 coincides with the sewing groove 12, and the second placement groove 31 coincides with the first placement groove 13.
[0047] In this embodiment, the bottom plate 1, the upper flap 2 and the lower flap 3 are all made of PVC material. VC material has good durability and stability, can withstand the friction of multiple uses and repeated positioning, and is not easy to deform or damage. This prolongs the service life of the template and reduces the cost increase caused by frequent replacement of the template. At the same time, PVC material has good waterproof performance, can resist the penetration of water and other liquids, keep the template dry and clean, and ensure that the accuracy of positioning is not affected by moisture or pollution. In addition, PVC material can be recycled and reused, which meets the requirements of environmental sustainability.
[0048] In this embodiment, the template arrangement of the bottom plate 1, the upper flap 2 and the lower flap 3 can complete the entire sewing process of the cap collar at one time. First, the face collar piece is placed in the placement area 10 of the bottom plate 1, and then the second placement groove 31 of the lower flap 3 cooperates with the first placement groove 13 of the upper flap 2 to complete the sewing and fixing of the magic buckle. Next, after placing the cap body piece and the inner collar piece in the placement area 10 in sequence, the upper flap 2 and the lower flap 3 rotate and cover the bottom plate 1 to form a sewing groove 12 for sewing the inner and outer surfaces of the cap collar together.
[0049] This template design is designed to reduce manual intervention, optimize the production process and improve production efficiency. Compared with the original five processes, two devices and three personnel, now only one automatic template machine and one employee are needed to complete the entire sewing process in one go. This not only reduces the difficulty of the production process, but also significantly improves production efficiency and ensures the quality of the hat.
[0050] The specific usage of this template is as follows:
[0051] ① First, open the upper flap 2 upward and the lower flap 3 downward. Then, place the face collar cutting piece with the front side facing upward within the marking line 11 of the cutting piece placement area 10 according to the corresponding size.
[0052] ② Next, cover the upper flap 2 and the lower flap 3. After that, place the magic buckle in the second placement slot 31 according to the corresponding shape. After the placement is completed, start the template machine to sew and fix the magic buckle.
[0053] ③When the template machine has finished sewing the magic buckle, stop running. Then, open the upper flap 2 and the lower flap 3. Place the hat body piece with the front side facing up and in the center on the face collar piece. Then place the inner collar piece with the reverse side facing up and on the hat body piece according to the marking line 11.
[0054] ④Finally, cover the upper flap 2 and start the template machine to sew, including the collar and the corner lines on both sides.
[0055] The present application provides a cap collar sewing template. By using the cap collar sewing template and cooperating with one device, the entire production process can be completed at one time, thereby improving production efficiency and ensuring product quality and aesthetics.
[0056] The description of the above specification and embodiments is used to explain the protection scope of the utility model, but does not constitute a limitation on the protection scope of the utility model. Through the enlightenment of the utility model or the above embodiments, ordinary technicians in this field can obtain modifications, equivalent replacements or other improvements to the embodiments of the utility model or part of the technical features thereof through logical analysis, reasoning or limited experiments, which should be included in the protection scope of the utility model.
Claims
1. A cap collar sewing template, characterized in that: include: A bottom plate (1) is provided with a placement area (10) for placing cut pieces, the placement area (10) is provided with a marking line (11), a sewing groove (12) and a plurality of first placement grooves (13), the marking line (11) is used to mark the placement position of the cut pieces, the sewing groove (12) is arranged along the marking line (11) to define the sewing path, the first placement groove (13) is suitable for placing magic buckles, and the plurality of first placement grooves (13) are arranged in sequence and spaced apart; An upper flap (2) is provided with a hollow area (20) and a first connecting edge (21), which is rotatably connected to the bottom plate (1) and forms the first connecting edge (21), wherein the hollow area (20) is a hollow structure, and its shape is adapted to the placement area (10); and A lower flap (3) whose shape matches the hollow area (20), and is provided with a second connecting edge (30) and a plurality of second placement grooves (31) corresponding in position and shape to the first placement grooves (13); the lower flap (3) is rotatably connected to an edge of the bottom plate (1) away from the upper flap (2) to form the second connecting edge (30); The upper flap (2) and the lower flap (3) are respectively rotated and covered on the bottom plate (1); the upper flap (2) and the lower flap (3) do not interfere with each other; the edge of the hollow area (20) coincides with the outer edge of the sewing groove (12); the edge of the lower flap (3) coincides with the inner edge of the sewing groove (12); the gap formed between the upper flap (2) and the lower flap (3) coincides with the sewing groove (12); and the second placement groove (31) coincides with the first placement groove (13).
2. A cap collar sewing template as claimed in claim 1, characterized in that: The bottom plate (1) is provided with a plurality of first alignment grooves (14), and the upper flap (2) is provided with a plurality of second alignment grooves (22). The plurality of first alignment grooves (14) and second alignment grooves (22) are respectively located on two adjacent sides of the bottom plate (1) and the upper flap (2) and are arranged one-to-one in symmetrical fashion with the first connecting side (21) as the axis.
3. A cap collar sewing template as claimed in claim 1, characterized in that: The bottom plate (1) is detachably fixed to the work surface, and the upper flap (2) rotates upward along the first connecting edge (21) as the first rotation axis and moves away from the bottom plate (1) to form an angle.
4. A cap collar sewing template as claimed in claim 3, characterized in that: The lower flap (3) rotates downwardly away from the bottom plate (1) along the second connecting edge (30) as the second rotation axis to a position parallel to the bottom plate (1), and the second connecting edge (30) is located at a position of the bottom plate (1) close to the placement area (10).
5. A cap collar sewing template as claimed in claim 4, characterized in that: The second connecting edge (30) is fixedly connected to the bottom plate (1) by means of an edge strip.
6. A cap collar sewing template as claimed in claim 1, characterized in that: The second placement groove (31) is provided with foam glue in a portion close to the contact surface of the bottom plate (1).
7. A cap collar sewing template according to any one of claims 1 to 6, characterized in that: The bottom plate (1), the upper flap (2) and the lower flap (3) are all made of PVC material.