Micro-tension open-width washing machine capable of conveniently adjusting liquid level

By using up and down guide rollers arranged in the flat washing machine and an arch-arranged transition roller group, the problem of difficult to control fabric tension and large equipment volume in the traditional tight flat washing machine is solved, and the fine adjustment of fabric tension is achieved It also improves water washing efficiency, while reducing the convenience of energy consumption and liquid level adjustment.

CN222139523UActive Publication Date: 2024-12-10JINJIANG YULONG MASCH CO LTD
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Patent Information

Application Number
CN202420741314.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-10
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

Due to the large distance between upper and lower guide rollers in the traditional tight flat washing machine, the fabric is prone to curling edges when washed, the tension is difficult to control, and the equipment is huge.

Method used

A micro-tension leveling washing machine is designed, using upper guide cloth rollers and lower guide cloth rollers arranged in an upward and downward manner. Each upper guide cloth roller is tangent to the two lower guide cloth rollers below, and an arch is set up in the adjacent water wash tank. The transition roller group is arranged in a shaped manner to form an S-shaped shuttle structure, reduce the equipment volume, and adjust the liquid level through the transition roller group.

Benefits of technology

It achieves good control of fabric tension, reduces curling phenomenon, improves water washing efficiency and energy saving of equipment, and makes the liquid level adjustable and reduces operating energy consumption.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222139523U_ABST
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Abstract

The utility model discloses a micro-tension open-width washing machine convenient to adjust liquid level, which comprises at least two water washing tanks, the water washing tanks are sequentially arranged in the horizontal direction, and a partition plate is arranged between every two adjacent water washing tanks; a plurality of upper cloth guide rollers and a plurality of lower cloth guide rollers are mounted in each grid of the rinsing bath, the upper cloth guide rollers and the lower cloth guide rollers are staggered up and down in the rinsing bath, each upper cloth guide roller is tangent to two adjacent lower cloth guide rollers below the upper cloth guide roller, each lower cloth guide roller is a driving roller, and each lower cloth guide roller is a driving roller. Each upper cloth guide roller is a driven roller; a transition roller set is installed between every two adjacent washing tanks, each transition roller set comprises at least three transition rollers, the transition rollers are sequentially arranged in an arch shape in the fabric conveying direction, and every two adjacent transition rollers are arranged in a tangent mode. The structure is compact, fabric tension is small, hemming is not prone to occurring, the partition plate has enough height, liquid level adjustment is facilitated, spraying can be reduced according to the process, and more energy is saved.
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Description

Technical Field

[0001] The utility model relates to the field of water washing mechanical equipment, in particular to a micro-tension flat washing machine which is convenient for adjusting the liquid level. Background Art

[0002] Flat washing machine is one of the main unit machines of processing equipment such as scouring, mercerizing, dyeing, printing and resin finishing of flat fabrics. According to the tension state of the fabric during operation, it can be divided into tight type and loose type. The traditional ordinary tight flat washing machine usually includes several flat washing tanks, and partitions are set between adjacent flat washing tanks. Each flat washing tank is equipped with upper and lower rows of cloth guide rollers. The distance between the two guide rollers is 190-210mm, and the distance between the upper and lower guide rollers is 800-1000mm. This structure has the defects of large distance between the upper and lower rows of cloth guide rollers, easy curling of fabrics when conveying fabrics for washing, poor tension control, and large equipment volume. Utility Model Content

[0003] The utility model aims to provide a micro-tension flat washing machine which is convenient for adjusting the liquid level.

[0004] The technical solution to achieve the purpose of the utility model is: a micro-tension flat washing machine that is easy to adjust the liquid level, which includes at least two water washing tanks, each of which is arranged in sequence horizontally upward, and a partition is arranged between adjacent water washing tanks; a plurality of upper cloth guide rollers and a plurality of lower cloth guide rollers are installed in each of the water washing tanks, and the upper cloth guide rollers and the lower cloth guide rollers are arranged alternately up and down in the water washing tank, and each of the upper cloth guide rollers is tangent to the two lower cloth guide rollers adjacent to the upper cloth guide roller below, each of the lower cloth guide rollers is an active roller, and each of the upper cloth guide rollers is a passive roller; a transition roller group is installed between adjacent water washing tanks, and the transition roller group includes at least three transition rollers, each of the transition rollers is arranged in sequence in an arch shape along the conveying direction of the fabric, and the adjacent transition rollers are arranged tangentially, and the partition is located below the transition roller with the highest horizontal position.

[0005] Furthermore, the transition cloth guide roller group includes three transition rollers.

[0006] The micro-tension flat washing machine that is easy to adjust the liquid level realized by the utility model has the following advantages:

[0007] 1. The upper and lower cloth guide rollers are staggered and arranged tangentially, and the adjacent transition rollers are arranged tangentially, so the equipment is small in size;

[0008] 2. The fabric is sequentially wrapped and passed through the upper and lower fabric guide rollers and transition rollers that are tangent to each other from the fabric feeding end, in an S-shaped shuttle. The fabric has a small tension, is easy to control, and is not easy to curl.

[0009] 2. During the conveying process of the fabric, the fabric is squeezed and rubbed by the tangent upper fabric guide roller and the lower fabric guide roller, so the washing efficiency of the fabric is better;

[0010] 3. The transition rollers are arranged in an arched sequence along the conveying direction of the fabric, so that the partition can maintain a sufficient height, which is convenient for adjusting the liquid level in the flat washing tank, and can reduce spraying according to the process, which is more energy-saving;

[0011] 4. Each lower cloth guide roller serves as an active cloth guide roller to provide rotational power to each upper cloth guide roller, and the washing machine has low energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic structural diagram of a micro-tension flat-bed washing machine that is convenient for adjusting the liquid level according to an embodiment of the utility model; wherein the arrow represents the transport direction of the fabric. DETAILED DESCRIPTION

[0013] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0014] like Figure 1 As shown, a micro-tension flat washing machine which is convenient for adjusting the liquid level comprises two washing tanks 1, the two washing tanks 1 are arranged adjacent to each other horizontally, and a partition 2 is arranged between the two washing tanks 1; a plurality of upper cloth guide rollers 3 and a plurality of lower cloth guide rollers 4 are installed in the washing tank 1, the upper cloth guide rollers 3 and the lower cloth guide rollers 4 are arranged alternately up and down in the washing tank 1, each of the upper cloth guide rollers 3 is tangent to the two lower cloth guide rollers 3 adjacent to the upper cloth guide roller 4 below, each of the lower cloth guide rollers 3 is an active roller, and each of the upper cloth guide rollers 4 is a passive roller; a transition roller group 5 is installed between the two washing tanks 1, the transition roller group 5 comprises three transition rollers 51, each of the transition rollers 51 is arranged in an arched sequence along the conveying direction of the fabric, the adjacent transition rollers 51 are arranged tangentially, and the partition 2 is located below the transition roller 51 with the highest horizontal position.

[0015] During operation, the fabric 100 sequentially wraps around all the upper fabric guide rollers 2, the lower fabric guide rollers 3 and the transition rollers 51 from the fabric feed end. The transition rollers 51 are arranged in an arched sequence along the conveying direction of the fabric 100, so that the partition 2 can maintain a sufficient height, which is convenient for liquid level adjustment after the distance between the upper fabric guide roller 3 and the lower fabric guide roller 4 is shortened. Spraying can be reduced according to the process, which is more energy-efficient.

[0016] The number of the washing tanks of the utility model is set according to production needs; the number of the transition rollers is not limited to that shown in the embodiment, as long as the transition rollers are arranged in an arched sequence along the conveying direction of the fabric, and the adjacent transition rollers are arranged tangentially, the structure of three transition rollers is the most compact and can basically meet the height requirements of the washing liquid level; the upper cloth guide roller and the lower cloth guide roller can be mesh rollers or oscillating rollers.

[0017] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.

Claims

1. A micro-tension flat washing machine that is easy to adjust the liquid level. Features: It comprises at least two water washing tanks, each of which is arranged in sequence horizontally upward, and a partition is arranged between adjacent water washing tanks; a plurality of upper cloth guide rollers and a plurality of lower cloth guide rollers are installed in each of the water washing tanks, and the upper cloth guide rollers and the lower cloth guide rollers are arranged alternately up and down in the water washing tank, and each of the upper cloth guide rollers is tangent to the two lower cloth guide rollers adjacent to the upper cloth guide roller below, each of the lower cloth guide rollers is an active roller, and each of the upper cloth guide rollers is a passive roller; a transition roller group is installed between adjacent water washing tanks, and the transition roller group comprises at least three transition rollers, each of which is arranged in an arched sequence along the conveying direction of the fabric, and the adjacent transition rollers are arranged tangently, and the partition is located below the transition roller with the highest horizontal position.