Mercerizing equipment capable of preventing polyester yarns from wrinkling

By introducing coiling, buffering and wrinkle removal mechanisms into the merceration equipment, using movable plates, springs and motor-driven smoothing rollers and adjusting rollers, the problem of poor wrinkle removal effect of the existing merceration machine is solved, and the polyester wire fabric is realized Efficient smoothing and storage improves product quality.

CN222139535UActive Publication Date: 2024-12-10HENAN HUAFANG TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323425655.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2024-12-10
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

The existing mercerizers used for processing polyester wire have poor wrinkle removal effects and cannot effectively wrinkle removal, which affects the storage of polyester wire fabric and product quality.

Method used

A merceration device including a winding mechanism, a buffering mechanism and a wrinkle removal mechanism is designed. Through the smoothing roller and adjustment roller driven by a movable plate, spring and motor, it can effectively smooth and store the polyester wire fabric and avoid wrinkles. and deformation caused by excessive tension.

Benefits of technology

Effectively prevent the polyester wire fabric from wrinkling, improve the storage and processing quality of the fabric, and ensure the finished product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222139535U_ABST
    Figure CN222139535U_ABST
Patent Text Reader

Abstract

The utility model discloses mercerizing equipment capable of preventing polyester yarns from wrinkling, which comprises a mounting base, four corners of the bottom of the mounting base are fixedly connected with supporting legs, the top of the mounting base is provided with a guide roller through a fixing plate, and the other side of the top of the mounting base is provided with a rolling mechanism for accommodating cloth. A mounting frame is fixedly connected to the top of the mounting base and located between the fixing plate and the winding mechanism, a movable frame is slidably connected to the inner wall of the mounting frame, and a buffering mechanism used for finely adjusting the position of the movable frame is arranged between the movable frame and the mounting frame. According to the mercerizing equipment capable of preventing the polyester yarns from wrinkling, the wrinkle removing mechanism is arranged, the flattening rollers on the two sides above the adjusting roller rotate, polyester yarn cloth is flattened, the polyester yarn cloth is prevented from wrinkling, storage and subsequent processing of the polyester yarn cloth are facilitated, and improvement of the finished product quality of subsequent polyester yarn products is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to a mercerizing device for preventing polyester yarns from wrinkling. Background Art

[0002] According to patent authorization announcement number CN 216864551 U, a mercerizing machine for polyester yarn processing includes a bottom plate and a tensioning unit; an alkali washing box and a water collecting box are arranged on the upper surface of the bottom plate, the alkali washing box is rotatably connected to a guide roller, and the water collecting box is provided with a flushing unit; the tensioning unit includes a U-shaped frame, a fixed plate, an electric push rod, a slide rod, a limit rod, a mounting frame, a bolt, a tensioning roller and a baffle, the U-shaped frame is arranged on the alkali washing box, two fixed plates are arranged on the U-shaped frame, an electric push rod is arranged between the two fixed plates, the telescopic end of the electric push rod is connected to a slide rod, and the slide rod is slidably connected to the U-shaped frame. The existing mercerizing machine for polyester yarn processing, such as the above-mentioned utility model, has a poor wrinkle removal effect and cannot effectively remove wrinkles from polyester yarn textiles, which not only affects the storage and subsequent processing of polyester yarn fabrics, but also affects the quality of the finished products of subsequent polyester yarn products. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a mercerizing device for preventing polyester yarns from wrinkling, which solves the problem that the existing mercerizing machines for processing polyester yarns have poor wrinkle removal effects and are unable to effectively remove wrinkles from polyester yarn textiles, which not only affects the storage and subsequent processing of polyester yarn fabrics, but also affects the quality of the finished products of subsequent polyester yarn products.

[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions: a mercerizing device for preventing polyester yarn from wrinkling, comprising a mounting base, the four corners of the bottom of the mounting base are fixedly connected to support legs, the top of the mounting base is provided with a guide rod through a fixed plate, a winding mechanism for storing cloth is provided on the other side of the top of the mounting base, a mounting frame is fixedly connected to the top of the mounting base and located between the fixed plate and the winding mechanism, a movable frame is slidably connected to the inner wall of the mounting frame, a buffer mechanism for fine-tuning the position of the movable frame is provided between the movable frame and the mounting frame, an adjusting roller is rotatably connected to the inner wall of the movable frame, and a wrinkle removal mechanism for removing wrinkles is provided between the adjusting roller and the movable frame.

[0005] Preferably, the winding mechanism includes a support plate, which is fixedly connected to the top of the mounting base, a winding drum is rotatably connected between the two support plates, a first motor is fixedly connected to one side of the support plate, and an output end of the first motor is fixedly connected to the winding drum.

[0006] Preferably, the buffer mechanism comprises a connecting rod, the bottom end of the connecting rod is fixedly connected to the top of the movable frame, and the top end of the connecting rod passes through the mounting frame and is slidably connected to the mounting frame.

[0007] Preferably, the top end of the connecting rod is fixedly connected to a limiting plate, the bottom of the limiting plate and the surface of the connecting rod is fixedly connected to a first spring, and the bottom end of the first spring is fixedly connected to the top of the mounting frame.

[0008] Preferably, the wrinkle removal mechanism comprises a movable plate, the movable plate is slidably connected to the inner wall of the movable frame, a second spring is fixedly connected to the top of the movable plate, and one end of the second spring away from the movable plate is fixedly connected to the top of the inner wall of the movable frame.

[0009] Preferably, a fixing frame is fixedly connected to the bottom of the movable plate, a second motor is fixedly connected to one side of the fixing frame, and a smoothing roller is fixedly connected to the output end of the second motor.

[0010] Beneficial Effects

[0011] The utility model provides a mercerizing device for preventing polyester yarn from wrinkling. Compared with the prior art, it has the following beneficial effects:

[0012] (1) The mercerizing device for preventing polyester yarn from wrinkling comprises a wrinkle removal mechanism including a movable plate, the movable plate is slidably connected to the inner wall of a movable frame, a second spring is fixedly connected to the top of the movable plate, an end of the second spring away from the movable plate is fixedly connected to the top of the inner wall of the movable frame, a fixed frame is fixedly connected to the bottom of the movable plate, a second motor is fixedly connected to one side of the fixed frame, and a smoothing roller is fixedly connected to the output end of the second motor. Through the setting of the wrinkle removal mechanism, the smoothing rollers on both sides above the adjustment roller rotate to smooth the polyester yarn cloth and prevent the polyester yarn cloth from wrinkling, which is convenient for the storage and subsequent processing of the polyester yarn cloth and the improvement of the quality of the subsequent polyester yarn products.

[0013] (2) The mercerizing device for preventing polyester yarn from wrinkling includes a connecting rod through a buffer mechanism, wherein the bottom end of the connecting rod is fixedly connected to the top of the movable frame, the top end of the connecting rod passes through the mounting frame and is slidably connected to the mounting frame, the top end of the connecting rod is fixedly connected to a limiting plate, the bottom of the limiting plate and the surface of the connecting rod are fixedly connected with a first spring, the bottom end of the first spring is fixedly connected to the top of the mounting frame, and through the setting of the buffer mechanism, when the storage cylinder stores the polyester yarn fabric, the first spring cooperates with the limiting plate and the connecting rod to drive the adjusting roller to move through the movable frame, thereby preventing the polyester yarn fabric from being deformed due to excessive tension, thereby improving the winding quality of the polyester yarn fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0015] Figure 2 It is the front view of the structure of the utility model;

[0016] Figure 3 It is a cross-sectional view of the wrinkle removal mechanism of the utility model;

[0017] Figure 4 It is a side view of the wrinkle removal mechanism of the utility model.

[0018] In the figure: 1 mounting base, 2 supporting legs, 3 winding mechanism, 31 supporting plate, 32 winding drum, 33 first motor, 4 buffer mechanism, 41 connecting rod, 42 limiting plate, 43 first spring, 5 wrinkle removal mechanism, 51 movable plate, 52 second spring, 53 fixed frame, 54 second motor, 55 smoothing roller, 6 fixed plate, 7 guide roller, 8 mounting frame, 9 movable frame, 10 adjusting roller. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] The utility model provides two technical solutions:

[0021] Figure 1-4The first embodiment is shown: a mercerizing device for preventing polyester yarn from wrinkling, comprising a mounting base 1, the four corners of the bottom of the mounting base 1 are fixedly connected with support legs 2, the top of the mounting base 1 is provided with a guide rod 7 through a fixed plate 6, and the other side of the top of the mounting base 1 is provided with a winding mechanism 3 for storing cloth, the winding mechanism 3 comprises a support plate 31, the support plate 31 is fixedly connected to the top of the mounting base 1, a winding drum 32 is rotatably connected between the two support plates 31, a first motor 33 is fixedly connected to one side of the support plate 31, the first motor 33 is a variable frequency motor, connected to the control system and the power supply through a wire, the output end of the first motor 33 is fixedly connected to the winding drum 32, a mounting frame 8 is fixedly connected to the top of the mounting base 1 and located between the fixed plate 6 and the winding mechanism 3, and the mounting frame 8 is fixedly connected to the top of the mounting base 1 and located between the fixed plate 6 and the winding mechanism 3. The inner wall of the frame 8 is slidably connected to a movable frame 9, a buffer mechanism 4 for fine-tuning the position of the movable frame 9 is arranged between the movable frame 9 and the mounting frame 8, an adjusting roller 10 is rotatably connected to the inner wall of the movable frame 9, a wrinkle removal mechanism 5 for removing wrinkles is arranged between the adjusting roller 10 and the movable frame 9, the wrinkle removal mechanism 5 comprises a movable plate 51, the movable plate 51 is slidably connected to the inner wall of the movable frame 9, a second spring 52 is fixedly connected to the top of the inner wall of the movable frame 9 at one end of the second spring 52 away from the movable plate 51, a fixed frame 53 is fixedly connected to the bottom of the movable plate 51, a second motor 54 is fixedly connected to one side of the fixed frame 53, the second motor 54 is a variable frequency motor, connected to a control system and a power supply through a wire, and a smoothing roller 55 is fixedly connected to the output end of the second motor 54.

[0022] By setting the wrinkle removal mechanism 5, the smoothing rollers 55 on both sides above the adjusting roller 10 rotate to smooth the polyester fabric and prevent the polyester fabric from wrinkling, which is convenient for the storage and subsequent processing of the polyester fabric and the improvement of the quality of the subsequent polyester fabric products.

[0023] Through the setting of the buffer mechanism 4, when the storage cylinder 32 stores the polyester fabric, the first spring 43 cooperates with the limit plate 42 and the connecting rod 41 to drive the adjusting roller 10 to move through the movable frame 9, thereby preventing the polyester fabric from being deformed due to excessive tension and improving the winding quality of the polyester fabric.

[0024] Figure 3 and 4 A second embodiment is shown, and its main difference from the first embodiment is that the buffer mechanism 4 includes a connecting rod 41, the bottom end of the connecting rod 41 is fixedly connected to the top of the movable frame 9, the top end of the connecting rod 41 passes through the mounting frame 8 and is slidably connected to the mounting frame 8, the top end of the connecting rod 41 is fixedly connected to a limiting plate 42, the bottom of the limiting plate 42 and the surface of the connecting rod 41 are fixedly connected with a first spring 43, and the bottom end of the first spring 43 is fixedly connected to the top of the mounting frame 8.

[0025] When in use, the polyester yarn first passes around the guide roller 7 and then passes around the adjusting roller 10 and is fixed to the surface of the winding drum 32. The smoothing roller 55 cooperates with the adjusting roller 10 under the action of the second spring 52 to limit the polyester yarn fabric. The first motor 33 and the second motor 54 are turned on through the control panel, and the second motor 54 drives the smoothing roller 55 to rotate. The smoothing roller 55 rotates and cooperates with the adjusting roller 10 to smooth the polyester yarn fabric. The first motor 33 drives the winding drum 32 to rotate, and the winding drum 32 rotates to store the smoothed polyester yarn.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0027] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mercerizing device for preventing polyester yarn from wrinkling, comprising a mounting base (1), wherein four corners of the bottom of the mounting base (1) are fixedly connected to support legs (2), characterized in that: The top of the mounting base (1) is provided with a guide roller (7) through a fixed plate (6); the other side of the top of the mounting base (1) is provided with a reeling mechanism (3) for storing fabric; the top of the mounting base (1) and between the fixed plate (6) and the reeling mechanism (3) is fixedly connected with a mounting frame (8); the inner wall of the mounting frame (8) is slidably connected with a movable frame (9); a buffer mechanism (4) for fine-tuning the position of the movable frame (9) is provided between the movable frame (9) and the mounting frame (8); the inner wall of the movable frame (9) is rotatably connected with an adjusting roller (10); a wrinkle removal mechanism (5) for removing wrinkles is provided between the adjusting roller (10) and the movable frame (9).

2. The mercerizing device for preventing polyester yarn from wrinkling according to claim 1, characterized in that: The winding mechanism (3) comprises a support plate (31), wherein the support plate (31) is fixedly connected to the top of the mounting base (1), a winding drum (32) is rotatably connected between the two support plates (31), a first motor (33) is fixedly connected to one side of the support plate (31), and an output end of the first motor (33) is fixedly connected to the winding drum (32).

3. The mercerizing device for preventing polyester yarn from wrinkling according to claim 2, characterized in that: The buffer mechanism (4) comprises a connecting rod (41), the bottom end of the connecting rod (41) is fixedly connected to the top of the movable frame (9), and the top end of the connecting rod (41) passes through the installation frame (8) and is slidably connected to the installation frame (8).

4. The mercerizing device for preventing polyester yarn from wrinkling according to claim 3, characterized in that: The top end of the connecting rod (41) is fixedly connected to a limiting plate (42), the bottom end of the limiting plate (42) and located on the surface of the connecting rod (41) is fixedly connected to a first spring (43), and the bottom end of the first spring (43) is fixedly connected to the top of the installation frame (8).

5. The mercerizing device for preventing polyester yarn from wrinkling according to claim 1, characterized in that: The wrinkle removal mechanism (5) comprises a movable plate (51), the movable plate (51) is slidably connected to the inner wall of the movable frame (9), a second spring (52) is fixedly connected to the top of the movable plate (51), and an end of the second spring (52) away from the movable plate (51) is fixedly connected to the top of the inner wall of the movable frame (9).

6. The mercerizing device for preventing polyester yarn from wrinkling according to claim 5, characterized in that: The bottom of the movable plate (51) is fixedly connected to a fixed frame (53), one side of the fixed frame (53) is fixedly connected to a second motor (54), and the output end of the second motor (54) is fixedly connected to a smoothing roller (55).