Mechanized masonry device for aerated concrete blocks
By designing a mechanized masonry device for aerated concrete blocks, using automated components and mechanical transmission technology, the problem of inefficiency of traditional masonry is solved, the rapid allocation and uniform laying of concrete slurry is achieved, the construction efficiency and quality are improved, and the construction efficiency and quality are enhanced. The water resistance and service life of the blocks are achieved.
Patent Information
- Application Number
- CN202420462237.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-11
AI Technical Summary
In construction, the masonry efficiency of traditional aerated concrete blocks is low and the labor intensity of construction workers is high, resulting in difficult to improve construction efficiency and quality.
A mechanized masonry device for aerated concrete blocks is designed, including liftable assembly racks, conveying pumps, mixing mechanisms and sprinkler supply mechanisms, to realize the automatic allocation, transportation and masonry of concrete slurry, reduce manual participation, and through The electro-hydraulic rod adjustment device adapts to masonry needs of different heights.
It improves construction efficiency, reduces manual labor, enhances the water absorption performance and service life of concrete blocks, and reduces construction costs and safety risks.
Smart Images

Figure CN222140770U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building construction, in particular to a mechanized masonry device for aerated concrete blocks. Background Art
[0002] In current construction, wall construction is a crucial link. With the advancement of construction technology and the improvement of environmental protection requirements, aerated concrete blocks have gradually become the main material for wall construction due to their light weight, energy saving and environmental protection.
[0003] However, the rational use of concrete slurry is one of the important links in the masonry process, and due to the large area of aerated concrete blocks, a large amount of concrete slurry is required as an adhesive; currently, workers usually use buckets to hold concrete, and then pour it on the surface of aerated concrete blocks. Then, workers need to use a smoothing tool to smooth the concrete, and then place the aerated concrete blocks on the smoothed concrete, and repeat this operation to achieve the ideal masonry effect, but this traditional method is inefficient and the labor intensity of construction workers is high.
[0004] Therefore, it is necessary to provide a mechanized masonry device for aerated concrete blocks to solve the above technical problems. Utility Model Content
[0005] The utility model provides a mechanized masonry device for aerated concrete blocks, which is designed to solve the technical problem of low masonry efficiency proposed in the above background technology.
[0006] The utility model provides a mechanized masonry device for aerated concrete blocks, comprising: a base plate, a lifting and lowering adjustable assembly frame is arranged on the top of the base plate; a barrel for containing concrete slurry used for masonry of aerated concrete blocks, the barrel is fixedly mounted on the assembly frame; a delivery pump for pumping concrete slurry, the delivery pump is arranged on the assembly frame, a pumping pipe is fixedly mounted on the feed end of the delivery pump, the feed end of the pumping pipe is fixedly connected with the bottom of the barrel, a telescopic discharge pipe for discharging concrete slurry is fixedly mounted on the discharge end of the delivery pump, a three-way pipe discharge head is fixedly mounted on the discharge end of the discharge pipe, the discharge head is fixedly connected with the discharge end of the three-way pipe; a stirring mechanism for mixing and stirring concrete slurry, the stirring mechanism is arranged on the assembly frame; a watering supply mechanism for watering during masonry, the watering supply mechanism is arranged on the barrel.
[0007] Preferably, the stirring mechanism includes an assembly plate, a motor, a coupling and a stirring rod. The assembly machine is arranged on the assembly frame, the dual motors are fixedly mounted on the top of the assembly plate, the coupling is fixedly mounted on the output shaft of the motor, the stirring rod is fixedly mounted on the bottom end of the coupling, and the bottom end of the stirring rod extends into the barrel.
[0008] Preferably, the water supply mechanism includes a water tank, a submersible pump and a water outlet pipe, the water tank is fixedly installed on one side of the barrel, the submersible pump is arranged in the water tank, the water outlet pipe is fixedly installed on the water outlet end of the submersible pump, and the water outlet end of the water outlet pipe extends out of the water tank and is fixedly connected to the three-way pipe.
[0009] Preferably, a plurality of first electric hydraulic rods for regulating the lifting of the assembly frame are symmetrically fixedly mounted on the top of the base plate, and the top ends of the output rods of the first electric hydraulic rods are fixedly connected to the assembly frame.
[0010] Preferably, a second electric hydraulic rod for regulating the lifting and lowering of the assembly plate is fixedly installed on the top of the assembly frame, and the top end of the output rod of the second electric hydraulic rod is fixedly connected to the assembly plate.
[0011] Preferably, a support rod is fixedly installed on the top of the base plate, a placement seat for placing the discharge head is fixedly installed on the top of the support rod, a plurality of universal wheels are symmetrically fixed on the bottom of the base plate, and a push handle frame is fixedly installed on the top of the base plate.
[0012] Preferably, the extraction pipe, the discharge pipe and the water outlet pipe are all provided with electromagnetic valves, and the discharge head is fixedly provided with a handle for grasping and a control switch for controlling the opening and closing of the electromagnetic valve and the operation of the delivery pump.
[0013] Compared with the related art, the mechanized masonry device for aerated concrete blocks provided by the utility model has the following beneficial effects:
[0014] The utility model provides a mechanized masonry device for aerated concrete blocks:
[0015] 1. Through the set of automated components such as the delivery pump, mixing mechanism, and water supply mechanism, the automatic mixing, transportation, and masonry of concrete slurry are realized, which reduces manual participation and improves construction efficiency; through the set mixing mechanism, the mixing of concrete slurry required for masonry can be completed labor-savingly and conveniently;
[0016] 2. Water can be pumped out of the water tank through the water supply mechanism and sprayed on the surface of the aerated concrete block through the water outlet pipe; the purpose of this step is to make the surface of the aerated concrete block absorb moisture in advance, increase its water absorption performance, thereby improving its water resistance and service life; through the first electric hydraulic rod, the height of the assembly frame and the material barrel can be adjusted according to the height of the masonry to meet the needs of masonry at different heights. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic side view of a preferred embodiment of the mechanized masonry device for aerated concrete blocks provided by the utility model;
[0018] Figure 2 It is a side cross-sectional structural schematic diagram of the utility model;
[0019] Figure 3 It is an assembly diagram of the placement seat and the support rod in the utility model.
[0020] Numbers in the figure: 1. Base plate; 2. Assembly frame; 3. Material barrel; 4. Delivery pump; 5. Extraction pipe; 6. Discharge pipe; 7. Discharge head; 8. Tee pipe; 9. Assembly plate; 10. Motor; 11. Coupling; 12. Agitator rod; 13. Water tank; 14. Submersible pump; 15. Water outlet pipe; 16. First electric hydraulic rod; 17. Second electric hydraulic rod; 18. Support rod; 19. Placement seat; 20. Solenoid valve. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0022] Please refer to Figure 1-Figure 3 ,in, Figure 1 A schematic side view of a preferred embodiment of the mechanized masonry device for aerated concrete blocks provided by the utility model; Figure 2 It is a side cross-sectional structural schematic diagram of the utility model; Figure 3 It is an assembly diagram of the placement seat and the support rod in the utility model.
[0023] The mechanized masonry device for aerated concrete blocks comprises: a base plate 1, the top of which is provided with an assembly frame 2 that can be raised and lowered; a barrel 3 for containing concrete slurry used for masonry of aerated concrete blocks, the barrel 3 being fixedly mounted on the assembly frame 2; a delivery pump 4 for pumping concrete slurry, the delivery pump 4 being arranged on the assembly frame 2, a pumping pipe 5 being fixedly mounted on the feed end of the delivery pump 4, the feed end of the pumping pipe 5 being fixedly connected to the bottom of the barrel 3, and a discharge end of the delivery pump 4 being fixedly mounted with a pumping pipe 5 for discharging concrete slurry. A telescopic discharge pipe 6 for slurry, a discharge head 7 of a three-way pipe 8 is fixedly installed on the discharge end of the discharge pipe 6, and the discharge head 7 is fixedly connected to the discharge end of the three-way pipe 8; a stirring mechanism for mixing and stirring concrete slurry, the stirring mechanism is arranged on the assembly frame 2; a watering supply mechanism for sprinkling water for masonry, the watering supply mechanism is arranged on the material barrel 3, and the automatic components such as the conveying pump 4, the stirring mechanism, the watering supply mechanism, etc. are provided to realize automatic mixing, conveying and masonry of concrete slurry, reduce manual participation and improve construction efficiency.
[0024] The stirring mechanism includes an assembly plate 9, a motor 10, a coupling 11 and a stirring rod 12. The assembly machine is arranged on the assembly frame 2. The dual motors 10 are fixedly mounted on the top of the assembly plate 9. The coupling 11 is fixedly mounted on the output shaft of the motor 10. The stirring rod 12 is fixedly mounted on the bottom end of the coupling 11. The bottom end of the stirring rod 12 extends into the material barrel 3. Through the provided stirring mechanism, the preparation of concrete slurry required for masonry can be completed labor-savingly and conveniently.
[0025] The water supply mechanism includes a water tank 13, a submersible pump 14 and a water outlet pipe 15. The water tank 13 is fixedly installed on one side of the material barrel 3. The submersible pump 14 is arranged in the water tank 13. The water outlet pipe 15 is fixedly installed on the water outlet end of the submersible pump 14. The water outlet end of the water outlet pipe 15 extends out of the water tank 13 and is fixedly connected to the three-way pipe 8. Through the provided water supply mechanism, water can be pumped out of the water tank 13 and sprayed on the surface of the aerated concrete block through the water outlet pipe 15. The purpose of this step is to make the surface of the aerated concrete block absorb moisture in advance, increase its water absorption performance, and thus improve its water resistance and service life.
[0026] A plurality of first electric hydraulic rods 16 for regulating the lifting and lowering of the assembly frame 2 are symmetrically fixedly installed on the top of the base plate 1. The top ends of the output rods of the first electric hydraulic rods 16 are fixedly connected to the assembly frame 2. By setting the first electric hydraulic rods 16, the height of the assembly frame 2 and the material barrel 3 can be adjusted according to the height of the masonry to meet the requirements of masonry at different heights.
[0027] A second electric hydraulic rod 17 for regulating the lifting of the assembly plate 9 is fixedly installed on the top of the assembly frame 2 , and the top of the output rod of the second electric hydraulic rod 17 is fixedly connected to the assembly plate 9 .
[0028] A support rod 18 is fixedly installed on the top of the base plate 1, and a placement seat 19 for placing the discharge head 7 is fixedly installed on the top of the support rod 18. A plurality of universal wheels are symmetrically fixed on the bottom of the base plate 1, and a push handle frame is fixedly installed on the top of the base plate 1.
[0029] The pumping pipe 5 , the discharging pipe 6 and the water outlet pipe 15 are all provided with electromagnetic valves 20 , and the discharging head 7 is fixedly provided with a handle for grasping and a control switch for controlling the opening and closing of the electromagnetic valve 20 and the operation of the delivery pump 4 .
[0030] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0031] The working principle of the mechanized masonry device for aerated concrete blocks provided by the utility model is as follows:
[0032] When in use, the device is first pushed and moved to the location where the wall is to be built, and then the concrete slurry for building the aerated concrete blocks is prepared. When preparing the slurry, the raw materials are poured into the feed barrel 3, and then an appropriate amount of water is injected into the barrel 3, and then the motor 10 is started. The output shaft of the running motor 10 drives the stirring rod 12 to rotate, and the rotating stirring rod 12 stirs and prepares the concrete slurry. After the slurry is prepared, the motor 10 can be turned off, so that the slurry preparation can be completed labor-saving and conveniently;
[0033] Before laying bricks, the staff can hold the discharge head 7, then start the submersible pump 14 and open the solenoid valve 20 on the telescopic water outlet pipe 15. The running submersible pump 14 cooperates with the water outlet pipe 15 to extract the water in the water tank 13 and spray it on the surface of the aerated concrete block. Sprinkling water before laying bricks can make the surface of the aerated concrete block absorb water in advance. When the concrete slurry is laid on the bricks, the bricks can be better bonded with the cement mortar, so that the concrete slurry is more firmly fixed on the block surface, thereby increasing the safety and stability of the building; the water absorption performance can be further improved after the watering treatment, so that the water resistance can be better guaranteed during the use of the building, and the service life of the block can be increased;
[0034] When laying bricks, the personnel can hold the discharge head 7, start the delivery pump 4 and open the electromagnetic valve 20 on the extraction pipe 5 and the telescopic discharge pipe 6. The running delivery pump 4 cooperates with the extraction pipe 5 and the discharge pipe 6 to extract the prepared concrete slurry in the barrel 3, and then the concrete slurry is discharged from the several discharge holes on the discharge head 7, and the discharged slurry falls onto the upper surface of the aerated concrete block. The personnel can flexibly move the position of the discharge head 7 according to the actual situation to make the slurry cover the aerated concrete block. After the slurry is covered, the personnel can close the delivery pump 4 and the electromagnetic valve 20. Then the personnel put the aerated concrete block on the concrete slurry to realize masonry. The mechanized supply of concrete slurry is used to assist masonry, and there is no need for personnel to pour buckets one by one, which can effectively reduce the workload of personnel and help save time and improve masonry efficiency.
[0035] To sum up the above, this device realizes the mechanized masonry of aerated concrete blocks, solving the problems of low efficiency of traditional manual masonry methods and high labor intensity of construction workers. It mainly realizes the rapid mixing and uniform laying of concrete slurry and watering treatment before masonry through automatic control and mechanical transmission technology; this not only improves construction efficiency and quality, but also reduces construction costs and safety risks.
[0036] Compared with the related art, the mechanized masonry device for aerated concrete blocks provided by the utility model has the following beneficial effects:
[0037] The utility model provides a mechanized masonry device for aerated concrete blocks. By means of automated components such as a delivery pump 4, a stirring mechanism, and a watering supply mechanism, automatic mixing, conveying, and masonry of concrete slurry are realized, thereby reducing manual participation and improving construction efficiency. By means of the stirring mechanism, the mixing of concrete slurry required for masonry can be completed labor-savingly and conveniently. By means of the watering supply mechanism, water can be drawn out from a water tank 13 and sprayed on the surface of an aerated concrete block through a water outlet pipe 15. The purpose of this step is to allow the surface of an aerated concrete block to absorb water in advance, thereby increasing its water absorption performance, and thus improving its water resistance and service life. By means of the first electric hydraulic rod 16, the height of the assembly frame 2 and the material barrel 3 can be adjusted according to the height of the masonry, so as to meet the masonry requirements of different heights.
[0038] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.
[0039] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A mechanized masonry device for aerated concrete blocks, characterized in that: include: A base plate, the top of which is provided with an assembly frame that can be raised and lowered; A barrel for containing concrete slurry used for laying aerated concrete blocks, the barrel being fixedly mounted on the assembly frame; A delivery pump for pumping concrete slurry is arranged on the assembly frame, a pumping pipe is fixedly installed on the feed end of the delivery pump, the feed end of the pumping pipe is fixedly connected to the bottom of the barrel, a telescopic discharge pipe for discharging concrete slurry is fixedly installed on the discharge end of the delivery pump, and a three-way pipe is fixedly installed on the discharge end of the discharge pipe A discharge head, the discharge head is fixedly connected to the discharge end of the three-way pipe; The stirring mechanism is the same as that for mixing and stirring concrete slurry, and the stirring mechanism is arranged on the assembly frame; A watering supply mechanism for watering during masonry construction, wherein the watering supply mechanism is arranged on the material barrel.
2. The mechanized masonry device for aerated concrete blocks according to claim 1 is characterized in that: The stirring mechanism includes an assembly plate, a motor, a coupling and a stirring rod. The assembly plate is arranged on the assembly frame, the dual motors are fixedly mounted on the top of the assembly plate, the coupling is fixedly mounted on the output shaft of the motor, the stirring rod is fixedly mounted on the bottom end of the coupling, and the bottom end of the stirring rod extends into the barrel.
3. The mechanized masonry device for aerated concrete blocks according to claim 2 is characterized in that: The water supply mechanism includes a water tank, a submersible pump and a water outlet pipe. The water tank is fixedly installed on one side of the barrel, the submersible pump is arranged in the water tank, the water outlet pipe is fixedly installed on the water outlet end of the submersible pump, and the water outlet end of the water outlet pipe extends out of the water tank and is fixedly connected to the three-way pipe.
4. The mechanized masonry device for aerated concrete blocks according to claim 1 is characterized in that: A plurality of first electric hydraulic rods for regulating the lifting of the assembly frame are symmetrically fixedly mounted on the top of the base plate, and the top ends of the output rods of the first electric hydraulic rods are fixedly connected to the assembly frame.
5. The mechanized masonry device for aerated concrete blocks according to claim 2 is characterized in that: A second electric hydraulic rod for regulating the lifting of the assembly plate is fixedly installed on the top of the assembly frame, and the top end of the output rod of the second electric hydraulic rod is fixedly connected to the assembly plate.
6. The mechanized masonry device for aerated concrete blocks according to claim 1 is characterized in that: A support rod is fixedly installed on the top of the base plate, a placement seat for placing the discharge head is fixedly installed on the top of the support rod, a plurality of universal wheels are symmetrically fixed on the bottom of the base plate, and a push handle frame is fixedly installed on the top of the base plate.
7. The mechanized masonry device for aerated concrete blocks according to claim 3 is characterized in that: The pumping pipe, the discharging pipe and the water outlet pipe are all provided with electromagnetic valves, and the discharging head is fixedly provided with a handle for grasping and a control switch for controlling the opening and closing of the electromagnetic valve and the operation of the delivery pump and the submersible pump.
