Quick drying device for green coal gangue bricks

The rapid drying device addresses inefficiencies in gangue brick drying by optimizing pipe layout and air distribution, achieving faster and more efficient drying through even hot air distribution and humid air extraction.

CN222143694UActive Publication Date: 2024-12-10CHENGSHENG NEW WALL BUILDING MATERIALS FACTORY DUANYUAN TOWN HUAIBEI CITY (GENERAL PARTNERSHIP)
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Patent Information

Application Number
CN202420882668.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-10
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing drying process for gangue brick blanks is inefficient due to the mixing of hot and humid air, leading to reduced temperature and increased moisture content, resulting in prolonged drying times.

Method used

A rapid drying device with a specific layout of heating and exhaust pipes, combined with a closing mechanism and fans, ensures even distribution of hot air and extraction of humid air, enhancing drying efficiency.

Benefits of technology

The device effectively dries gangue brick blanks by ensuring thorough contact between hot air and humid air, reducing drying time and improving overall drying efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick drying device for green coal gangue bricks. The quick drying device comprises a base and a drying mechanism, a drying room is arranged at the upper end of the base, and a sealing mechanism is arranged on the front side of the drying room; the drying mechanism comprises an air draft pipeline, a first hot air pipeline, hoops and a base, the base is arranged on the upper surface of the base and located in the drying room, the outer wall of the first hot air pipeline is fixedly sleeved with the hoops which are evenly distributed, and the lower ends of the hoops are fixedly connected to the upper surface of the base; the top wall of the drying room is fixedly connected with evenly-distributed air draft pipelines, the rear side face of the drying room is fixedly connected with an air inlet pipeline, the upper end of the air inlet pipeline is communicated with the hot air channel of the sintering room, and the lower end of the air inlet pipeline is communicated with the rear end of the first hot air pipeline. And the layout of the enthusiasm pipeline and the exhaust pipeline is more beneficial to drying of the green coal gangue bricks.
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Description

Technical Field

[0001] The utility model relates to the technical field of gangue brick manufacturing, in particular to a device for quickly drying gangue brick blanks. Background Art

[0002] The main component of gangue bricks is gangue. Gangue is solid waste discharged during coal mining and coal washing. The production cost of gangue bricks is lower than that of ordinary clay bricks. Using gangue to make bricks not only saves land, but also consumes mine waste. It is an environmentally friendly low-carbon building material.

[0003] Gangue brick blanks need to be dried before sintering. Usually, the hot air from the sintering room is sent into the drying room through the hot air channel for drying. At the same time, the exhaust fan of the drying room discharges the humid air inside. However, the hot air channel is usually set at the upper end of the drying room. The density of humid air and hot air is lower than that of normal air. The humid air is concentrated at the upper end of the drying room. The mixed temperature of hot air and humid air is reduced, and the moisture content is increased, resulting in a longer drying time. For this reason, we propose a rapid drying device for gangue brick blanks. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a device for quickly drying coal gangue brick blanks. The layout of the heating pipe and the exhaust pipe is more conducive to the drying of coal gangue brick blanks, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rapid drying device for gangue brick blanks, comprising a base and a drying mechanism;

[0006] Base: A drying room is provided at the upper end thereof, and a closing mechanism is provided at the front side of the drying room;

[0007] Drying mechanism: it includes an exhaust duct, a hot air duct, a clamp and a base. The upper surface of the base is provided with a base, and the base is located inside the drying room. The outer wall of the hot air duct is fixedly sleeved with evenly distributed clamps, and the lower ends of the clamps are fixedly connected to the upper surface of the base. The top wall of the drying room is fixedly connected with evenly distributed exhaust ducts, and the rear side of the drying room is fixedly connected with an air intake duct. The upper end of the air intake duct is connected to the hot air channel of the sintering room, and the lower end of the air intake duct is connected to the rear end of the hot air duct. The layout of the hot duct and the exhaust duct is more conducive to the drying of coal gangue brick blanks.

[0008] Furthermore, it also includes a control switch group, which is arranged on the right side of the drying room, and the input end of the control switch group is electrically connected to an external power supply to control the electrical appliance.

[0009] Furthermore, the drying mechanism also includes a second hot air pipe, and the top wall of the drying room is fixedly connected with two evenly distributed hot air pipes, and the two hot air pipes are respectively located between adjacent exhaust ducts. The height of the air outlet of the second hot air pipe is close to the height of the air inlet of the exhaust duct, which is convenient for drying the air inlet of the exhaust duct.

[0010] Furthermore, the drying mechanism also includes a fan, and the upper surface of the drying room is fixedly connected with evenly distributed fans. The air inlets of the fans are respectively connected to the air outlets of adjacent exhaust ducts, and the input end of the fan is electrically connected to the output end of the control switch group to extract humid air.

[0011] Furthermore, the closing mechanism includes a closing door and a slide groove, the opposite inner sides of the closing door are provided with a slide groove, the left and right outer walls of the drying room are fixedly connected with guide rails, and the slide grooves are respectively slidably connected to the outside of adjacent guide rails to close the drying room.

[0012] Furthermore, the closing mechanism also includes a rack plate, a gear and a motor. The rear ends of the relative inner sides of the closed door are fixedly connected to the rack plates, the left and right sides of the upper surface of the drying room are fixedly connected to bearing seats, the middle parts of the bearing seats are rotatably connected to gears through rotating shafts, the gears are respectively meshed with adjacent rack plates, the relative inner sides of the two bearing seats are fixedly connected to motors, the output shafts of the motors are respectively fixedly connected to adjacent rotating shafts, and the input end of the motor is electrically connected to the output end of the control switch group to realize the lifting and lowering of the closed door.

[0013] Furthermore, the upper surface of the base is provided with evenly distributed hot air grooves, which are all located inside the drying room to facilitate drying the bottom of the brick.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the rapid drying device for gangue brick blanks has the following advantages:

[0015] The fan is started and the humid air inside the drying room is extracted through the evenly distributed exhaust ducts. The exhaust ducts are evenly distributed from left to right and can cover most areas of the drying room, so as to more fully extract the humid air. At the same time, the hot air duct one sends the hot air from the sintering room into the interior of the drying room through the hot air duct one and the hot air duct two. The hot air duct one is located at the lower end of the drying room, so that the hot air is spread throughout the drying room. The air outlet height of the hot air duct two is similar to the air inlet height of the exhaust duct, so that the hot air contacts the humid air at the air inlet of the exhaust duct, so as to thoroughly dry the air. The hot air trough increases the distance between the bottom of the coal gangue brick blank and the ground, reducing the contact between the humid air on the ground surface and the bottom of the coal gangue brick blank. The hot air covers most of the hot air trough, so that the bottom of the coal gangue brick blank can also be fully dried. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is an enlarged structural diagram of the utility model at A;

[0018] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model.

[0019] In the figure: 1 base, 2 drying mechanism, 21 exhaust duct, 22 hot air duct 1, 23 clamp, 24 base, 25 fan, 26 hot air duct 2, 3 air inlet duct, 4 drying room, 5 control switch group, 6 hot air trough, 7 closing mechanism, 71 closing door, 72 slide, 73 rack plate, 74 gear, 75 motor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 , This embodiment provides a technical solution: a rapid drying device for gangue bricks, comprising a base 1 and a drying mechanism 2;

[0022] Base 1: A drying room 4 is provided at its upper end, and a closing mechanism 7 is provided at the front side of the drying room 4. The closing mechanism 7 includes a closing door 71 and a slide groove 72. The opposite inner sides of the closing door 71 are provided with slide grooves 72. The outer walls on the left and right sides of the drying room 4 are fixedly connected with guide rails, and the slide grooves 72 are respectively slidably connected to the outside of the adjacent guide rails. The closing mechanism 7 also includes a rack plate 73, a gear 74 and a motor 75. The rear ends of the opposite inner sides of the closing door 71 are fixedly connected with the rack plate 73. The left and right sides of the upper surface of the drying room 4 are fixedly connected with bearing seats. The middle part of the bearing seats is rotatably connected with gears 74 through rotating shafts. The gears 74 are respectively meshed with adjacent rack plates 73. The opposite inner sides of the two bearing seats are fixedly connected with motors 75, and the output shafts of the motors 75 are respectively fixedly connected with the adjacent rotating shafts. The input end of the motor 75 is electrically connected to the output end of the control switch group 5. The upper surface of the base 1 is provided with uniformly distributed hot air grooves 6, which are all located inside the drying room 4. The motor 75 is turned on by controlling the switch group 5. The output shaft of the motor 75 drives the adjacent rotating shafts and gears 74 to rotate respectively. The gears 74 drive the adjacent rack plates 73 to mesh downward. The slide grooves 72 slide downward on the outside of the adjacent guide rails. The closed door 71 moves downward to contact with the upper surface of the base 1, so that a relatively closed space is formed between the drying room 4 and the closed door 71. The hot air grooves 6 increase the distance between the bottom of the coal gangue brick blank and the ground, reducing the contact between the humid air on the ground surface and the bottom of the coal gangue brick blank. The hot air covers most of the hot air grooves 6, so that the bottom of the coal gangue brick blank can also be fully dried.

[0023] The drying mechanism 2 includes an exhaust duct 21, a hot air duct 1 22, a clamp 23 and a base 24. The upper surface of the base 1 is provided with a base 24, and the base 24 is located inside the drying room 4. The outer wall of the hot air duct 1 22 is fixedly sleeved with uniformly distributed clamps 23, and the lower ends of the clamps 23 are fixedly connected to the upper surface of the base 24. The top wall of the drying room 4 is fixedly connected with the uniformly distributed exhaust duct 21, and the rear side of the drying room 4 is fixedly connected with an air intake duct 3. The upper end of the air intake duct 3 is connected to the hot air channel of the sintering room, and the lower end of the air intake duct 3 is connected to the rear end of the hot air duct 1 22. The drying mechanism 2 also includes a hot air duct 26. The top wall of the drying room 4 is fixedly connected with a uniformly distributed hot air duct 26. The hot air duct 26 is respectively located between adjacent exhaust ducts 21. The air outlet height of the hot air duct 26 is similar to the air inlet height of the exhaust duct 21. The drying mechanism 2 also includes a fan 25. The upper surface is fixedly connected with evenly distributed fans 25, and the air inlets of the fans 25 are respectively connected with the air outlets of the adjacent exhaust ducts 21. The input end of the fans 25 is electrically connected to the output end of the control switch group 5. When the fans 25 are started, the humid air inside the drying room 4 is extracted through the evenly distributed exhaust ducts 21. The exhaust ducts 21 are evenly distributed from left to right, and can cover most areas of the drying room 4, so as to more fully extract the humid air. At the same time, the hot air duct 1 22 delivers the hot air from the sintering room into the interior of the drying room 4 through the hot air duct 1 22 and the hot air duct 2 26. The hot air duct 1 22 is located at the lower end of the drying room 4, so that the hot air is distributed throughout the drying room 4. The height of the air outlet of the hot air duct 26 is similar to the height of the air inlet of the exhaust duct 21, so that the hot air contacts the humid air at the air inlet of the exhaust duct 21, so as to thoroughly dry the air. The layout of the hot duct and the exhaust duct is more conducive to the drying of coal gangue brick blanks.

[0024] Wherein: it also includes a control switch group 5, which is arranged on the right side of the drying room 4, and the input end of the control switch group 5 is electrically connected to an external power supply.

[0025] The working principle of a coal gangue brick blank quick drying device provided by the utility model is as follows: the coal gangue brick blank to be dried is sent into the interior of the drying room 4 through a track, and the motor 75 is turned on by controlling the switch group 5. The output shaft of the motor 75 drives the adjacent rotating shaft and the gear 74 to rotate respectively, and the gear 74 drives the adjacent rack plate 73 to mesh downward, and the slide groove 72 slides downward on the outside of the adjacent guide rail, and the closed door 71 moves downward to contact with the upper surface of the base 1, so that a relatively closed space is formed between the drying room 4 and the closed door 71, and then the fan 25 is started, and the humid air inside the drying room 4 is extracted through the evenly distributed exhaust ducts 21. The exhaust ducts 21 are evenly distributed from left to right and can cover the dry room 4. Most areas of the drying room 4 are convenient for more fully extracting humid air. At the same time, the hot air duct 22 delivers the hot air from the sintering room into the interior of the drying room 4 through the hot air duct 22 and the hot air duct 26. The hot air duct 22 is located at the lower end of the drying room 4, which is convenient for the hot air to spread throughout the entire drying room 4. The outlet height of the hot air duct 26 is similar to the inlet height of the exhaust duct 21, so that the hot air contacts the humid air at the inlet of the exhaust duct 21, which is convenient for thoroughly drying the air. The hot air trough 6 increases the distance between the bottom of the coal gangue brick blank and the ground, reducing the contact between the humid air on the ground surface and the bottom of the coal gangue brick blank. The hot air covers most of the hot air trough 6, so that the bottom of the coal gangue brick blank can also be fully dried.

[0026] It is worth noting that the fan 25 disclosed in the above embodiment can use FRB-055 exhaust fan, and the motor 75 can use R47-29-1.1 gear reducer, and the control switch group 5 is provided with switch buttons corresponding to the fan 25 and the motor 75 for controlling their switching operation.

[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A rapid drying device for gangue bricks, characterized in that: It comprises a base (1) and a drying mechanism (2); A base (1): a drying room (4) is provided at the upper end thereof, and a sealing mechanism (7) is provided at the front side of the drying room (4); The drying mechanism (2) comprises an exhaust duct (21), a hot air duct (22), a clamp (23) and a base (24). The upper surface of the base (1) is provided with a base (24), the base (24) is located inside the drying room (4), the outer wall of the hot air duct (22) is fixedly sleeved with uniformly distributed clamps (23), the lower ends of the clamps (23) are fixedly connected to the upper surface of the base (24), the top wall of the drying room (4) is fixedly connected with the uniformly distributed exhaust duct (21), the rear side of the drying room (4) is fixedly connected with an air intake duct (3), the upper end of the air intake duct (3) is connected to the hot air channel of the sintering room, and the lower end of the air intake duct (3) is connected to the rear end of the hot air duct (22).

2. The device for rapid drying of gangue bricks according to claim 1, characterized in that: It also includes a control switch group (5), which is arranged on the right side of the drying room (4), and the input end of the control switch group (5) is electrically connected to an external power supply.

3. The device for rapid drying of gangue bricks according to claim 1, characterized in that: The drying mechanism (2) further comprises a second hot air duct (26), the top wall of the drying room (4) being fixedly connected with the second hot air duct (26) which is evenly distributed, the second hot air duct (26) being respectively located between adjacent exhaust ducts (21), and the air outlet height of the second hot air duct (26) being close to the air inlet height of the exhaust duct (21).

4. The rapid drying device for gangue bricks according to claim 2, characterized in that: The drying mechanism (2) further comprises a fan (25). The upper surface of the drying room (4) is fixedly connected with evenly distributed fans (25). The air inlets of the fans (25) are respectively connected to the air outlets of the adjacent exhaust ducts (21). The input end of the fan (25) is electrically connected to the output end of the control switch group (5).

5. The device for rapid drying of gangue bricks according to claim 2, characterized in that: The closing mechanism (7) comprises a closing door (71) and a slide groove (72), the sliding grooves (72) are provided on the opposite inner sides of the closing door (71), the outer walls on the left and right sides of the drying room (4) are fixedly connected with guide rails, and the slide grooves (72) are respectively slidably connected to the outside of adjacent guide rails.

6. The device for rapid drying of gangue bricks according to claim 5, characterized in that: The closing mechanism (7) further comprises a rack plate (73), a gear (74) and a motor (75); the rear ends of the opposite inner sides of the closing door (71) are fixedly connected to the rack plates (73); the left and right sides of the upper surface of the drying room (4) are fixedly connected to bearing seats; the middle of the bearing seats are rotatably connected to the gears (74) via rotating shafts; the gears (74) are respectively meshed and connected to the adjacent rack plates (73); the opposite inner sides of the two bearing seats are fixedly connected to the motors (75); the output shafts of the motors (75) are respectively fixedly connected to the adjacent rotating shafts; the input end of the motor (75) is electrically connected to the output end of the control switch group (5).

7. The rapid drying device for gangue bricks according to claim 1, characterized in that: The upper surface of the base (1) is provided with evenly distributed hot air grooves (6), and the hot air grooves (6) are all located inside the drying room (4).