Film strip laying device
By designing a membrane strip laying device including a bracket, guide and film grabbing, the entire membrane strip handling and heating technology is used to solve the problem of imperfect film strip laying in existing equipment, and the uniform pressing of the membrane strips is achieved and the extension of the service life of the equipment.
Patent Information
- Application Number
- CN202420383588.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The pressing roller material of existing photovoltaic module gap film sticking equipment is too hard and it is easy to crush the protective plate, while the soft material will wear and deform when it is continuously heated, resulting in the uneven laying of the film strips and the laying force is deviated.
Design a membrane strip laying device, including a bracket, a guide member, a plurality of first membrane grasping members and a driving mechanism, and is transported and heated uniformly through a plurality of whole membrane strips to make it stick to the protective plate to avoid rolling and pressing The laying force is uneven and extends the service life of the equipment.
The uniform pressing and pasting of the film strips is achieved, avoiding the problem of improper laying, and extending the service life of the equipment.
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Figure CN222146261U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component production, in particular to a film strip laying device. Background Art
[0002] The gap film laminating equipment is used to lay multiple film strips on any one of the protective plates on both sides of the photovoltaic module and on the end faces facing multiple battery strings in a preset arrangement to ensure the effect of gap filling in the subsequent packaging process, wherein the protective plate refers to the photovoltaic glass or backboard in the photovoltaic module. In particular, when laying the film strips on the backboard, the film strips can be reflective film strips, non-transparent EVA film strips, etc., which is conducive to the effective use of sunlight.
[0003] In related technologies, such as Figure 4 As shown, a film strip is laid on any one of the protective plates on both sides of the photovoltaic module and on the end faces facing multiple battery string groups through the film spacing film laminating equipment to ensure the effect of gap filling in the subsequent packaging process, wherein the protective plate refers to the photovoltaic glass or backboard in the photovoltaic module. In particular, when the film strip is laid on the backboard, the film strip can be a reflective film strip, a non-transparent EVA film strip, etc., which is conducive to the effective use of sunlight.
[0004] Among them, the gap film laminating equipment completes the film strip laying on the protective plate through multiple sets of film laminating mechanisms. The film laminating mechanisms include a pressing roller, a film strip roll conveyor, a hot air blower and a cutting assembly. The film strip output by the film strip roll conveyor is pressed onto the protective plate by the pressing roller. The hot air blower heats the part after the starting section of the film strip to make it sticky. The pressing roller rolls on the protective plate to press the heated film strip to bond it to the protective plate. When the above structure is in use, the protective plate is easily crushed by a pressing roller made of too hard a material, while a pressing roller made of a softer material is easily worn and deformed due to continuous heat during rolling. The wear of the pressing surface of the pressing roller will cause the pressing force on the film strip to deviate, which will lead to uneven laying of the film strip. Utility Model Content
[0005] The purpose of the utility model is to provide a membrane strip laying device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a membrane strip laying device, comprising a bracket, a guide member, a plurality of first membrane gripping members, a first locking member, a first spacing mechanism and a driving mechanism, the driving mechanism and the guide member are both arranged on the bracket, the plurality of first membrane gripping members and the first locking member are arranged in sequence, and both are slidably matched with the guide member, the driving mechanism is connected to one of the plurality of first membrane gripping members away from the bracket, the first locking member is adjacent to one side of the bracket and is locked with the guide member, the plurality of first membrane gripping members and the first locking member are both connected to the first spacing mechanism, and a heating member is provided at the membrane gripping end of the first membrane gripping member, and the heating member is used to heat the membrane strip.
[0007] Preferably, the first spacing mechanism comprises a plurality of spacing belts, and the plurality of first film-grasping members and the first locking member are sequentially connected in series via the plurality of spacing belts.
[0008] Preferably, the first spacing mechanism is a scissor-type telescopic assembly, which includes multiple articulated shafts and multiple articulated parallelepiped rods. The multiple articulated parallelepiped rods are sequentially articulated and connected in series through the multiple articulated shafts, and the multiple first film-grasping members are sequentially connected in series through the multiple articulated shafts.
[0009] Preferably, the first film-grasping member comprises a base and a plurality of film-absorbing members, the plurality of film-absorbing strips are sequentially arranged on the base at intervals, the base is slidably matched with the guide member, and the heating member is a plurality of electric soldering irons, which are respectively arranged in a plurality of gaps between pairs of the plurality of film-absorbing strips.
[0010] Preferably, the first film-grasping member also includes a plurality of guide rods, the base is provided with a plurality of through holes arranged at intervals, the plurality of film-absorbing members are connected to one end of the plurality of guide rods one by one, the other ends of the plurality of guide rods are extended into the plurality of through holes one by one and slidably fitted, the plurality of guide rods are all sleeved with elastic members, and the elastic members are in elastic contact between the inner wall of the through hole and the film-absorbing member.
[0011] Preferably, it also includes a second locking member and a plurality of second film-grasping members, the driving mechanism includes a driving motor and a synchronous belt, the plurality of second film-grasping members are arranged in sequence and are all slidably matched with the guide member, the second locking member is adjacent to the other side of the bracket and is locked with the guide member, the plurality of second film-grasping members and the second locking member are both connected to the second spacing mechanism, the driving motor is arranged on the bracket, the synchronous belt is rotatably connected to the bracket, the driving motor is connected to the synchronous belt, the plurality of second film-grasping members and the plurality of first film-grasping members that are far away from the bracket are respectively meshed with the belts on both sides opposite to the synchronous belt.
[0012] Preferably, any one of the plurality of second film-grasping members and the plurality of first film-grasping members that is far away from the bracket is provided with a spacing driving member.
[0013] Preferably, the first locking member or the second locking member is provided with an offset driving member.
[0014] The technical solution adopted in this application can achieve the following beneficial effects:
[0015] In a membrane strip laying device disclosed in the present application, a driving mechanism and a guide member are both arranged on a bracket, a plurality of first membrane grasping members are arranged in sequence and are all slidably matched with the guide member, the driving mechanism is connected to one of the plurality of first membrane grasping members that is away from the bracket, a first locking member is adjacent to one side of the bracket and is locked with the guide member, the plurality of first membrane grasping members and the first locking member are both connected to a first spacing mechanism, and a heating member is provided at the membrane grasping end of the first membrane grasping member, and the heating member is used to heat the membrane strip.
[0016] Compared with the prior art, in the above structure, the present application uses multiple first film-grasping parts to transport and lay multiple whole film strips, and then uniformly heats the film strips through the heating parts provided on the multiple first film-grasping parts to make them stick to the protective plate, thereby not only avoiding the uneven laying force caused by rolling and pressing the film strips, but also the above structure can ensure uniform pressing of the film strips by transporting the whole strips for laying, and at the same time, it also ensures the service life of the above structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0018] Figure 1 A top view of a membrane strip laying device disclosed in an embodiment of the present application;
[0019] Figure 2 A partial cross-sectional view of a first film gripping member disclosed in an embodiment of the present application;
[0020] Figure 3 It is a partial front view of the membrane strip laying device disclosed in the embodiment of the present application;
[0021] Figure 4 This is a schematic diagram of the combination of the membrane strip and the protective plate disclosed in the embodiment of the present application.
[0022] In the figure: 100, bracket; 200, guide member; 300, first film grasping member; 310, base; 320, guide rod; 330, film absorbing member; 340, elastic member; 410, spacing belt; 500, driving mechanism; 510, driving motor; 520, synchronous belt; 600, heating member; 710, first locking member; 720, second locking member; 800, second film grasping member; 910, spacing driving member; 920, offset driving member. DETAILED DESCRIPTION
[0023] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the relevant drawings. The drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly and comprehensively understood.
[0024] It should be noted that when an element is referred to as being "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0026] like Figures 1 to 4 As shown, the present application discloses a membrane strip laying device, which includes a bracket 100, a guide member 200, a plurality of first membrane grasping members 300, a first locking member 710, a first spacing mechanism and a driving mechanism 500. The driving mechanism 500 and the guide member 200 are both arranged on the bracket 100. The plurality of first membrane grasping members 300 are arranged in sequence and are all slidably matched with the guide member 200. The driving mechanism 500 is connected to one of the plurality of first membrane grasping members 300 which is away from the side of the bracket 100. The first locking member 710 is adjacent to a side of the bracket 100 and is locked with the guide member 200. The plurality of first membrane grasping members 300 and the first locking member 710 are both connected to the first spacing mechanism. A heating member 600 is provided at the membrane grasping end of the first membrane grasping member 300. The heating member 600 is used to heat the membrane strip.
[0027] Compared with the prior art, in the above structure, the present application uses multiple first film gripping members 300 to transport and lay multiple whole film strips, and then uniformly heats the film strips through the heating members 600 provided on the multiple first film gripping members 300 to make them adhere to the protective plate, thereby not only avoiding rolling and pressing the film strips which may cause uneven laying force, but also the above structure can ensure uniform pressing of the film strips by transporting the whole strips for laying, and at the same time, also ensures the service life of the above structure.
[0028] In addition, the driving mechanism 500 can be a specific structure such as a combination of a motor and a synchronous belt 520, an electric cylinder, and a telescopic cylinder, and this application does not impose any limitation on this.
[0029] In an optional technical solution, the first spacing mechanism may include a plurality of spacing belts 410 , and the plurality of first film-grasping members 300 and the first locking members 710 are sequentially connected in series via the plurality of spacing belts 410 .
[0030] In another optional technical solution, the first spacing mechanism can be a scissor-type telescopic assembly, which includes multiple articulated shafts and multiple articulated parallelepiped rods. The multiple articulated parallelepiped rods are hinged in series in sequence through multiple articulated shafts, and the multiple first film grasping members 300 are connected in series in sequence through multiple articulated shafts.
[0031] In an embodiment of the present application, the first film grasping member 300 may include a base 310 and a plurality of film absorbing members 330, the plurality of film absorbing members 330 are arranged on the base 310 in sequence and at intervals, the base 310 is slidably matched with the guide member 200, there are a plurality of heating members 600, and the plurality of heating members 600 are respectively arranged in a plurality of gaps between pairs of the plurality of film absorbing members 330.
[0032] In a further technical solution, the first film-grasping member 300 may also include a plurality of guide rods 320, the base 310 is provided with a plurality of through holes arranged at intervals, a plurality of film-absorbing members 330 are connected to one end of the plurality of guide rods 320 in a one-to-one correspondence, the other ends of the plurality of guide rods 320 are extended into the plurality of through holes in a one-to-one correspondence and slidably fit, the guide rods 320 are sleeved with an elastic member 340, and the elastic member 340 is elastically in contact between the base 310 and the film-absorbing member 330.
[0033] In an embodiment of the present application, the disclosed membrane strip laying device may further include a second locking member 720 and a plurality of second film-grasping members 800, the driving mechanism 500 includes a driving motor 510 and a synchronous belt 520, the plurality of second film-grasping members 800 are arranged in sequence and are all slidably matched with the guide member 200, the second locking member 720 is adjacent to the other side of the bracket 100 and is locked with the guide member 200, the plurality of second film-grasping members 800 and the second locking member 720 are both connected to a second spacing mechanism, the driving motor 510 is arranged on the bracket 100, the synchronous belt 520 is rotatably connected to the bracket 100, the driving end of the driving motor 510 is connected to the synchronous belt 520, and the plurality of second film-grasping members 800 and the plurality of first film-grasping members 300 that are far away from the bracket 100 are respectively fixedly connected to the belts on the opposite sides of the synchronous belt 520.
[0034] In the embodiment of the present application, any one of the plurality of second film-grasping members 800 and the plurality of first film-grasping members 300 that is away from the bracket 100 is provided with a spacing driving member 910 .
[0035] In the embodiment of the present application, the first locking member 710 or the second locking member 720 is provided with a dislocation driving member 920 .
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A membrane strip laying device, characterized in that: The invention comprises a bracket (100), a guide member (200), a plurality of first film-grasping members (300), a first locking member (710), a first spacing mechanism and a driving mechanism (500); the driving mechanism (500) and the guide member (200) are both arranged on the bracket (100); the plurality of first film-grasping members (300) are arranged in sequence and are all slidably matched with the guide member (200); the driving mechanism (500) is connected to one of the plurality of first film-grasping members (300) which is away from the side of the bracket (100); the first locking member (710) is adjacent to one side of the bracket (100) and is locked with the guide member (200); the plurality of first film-grasping members (300) and the first locking member (710) are both connected to the first spacing mechanism; a heating member (600) is provided at the film-grasping end of the first film-grasping member (300); the heating member (600) is used to heat the film strip.
2. The membrane strip laying device according to claim 1, characterized in that: The first spacing mechanism comprises a plurality of spacing belts (410), and the plurality of first film-grasping members (300) and the first locking member (710) are sequentially connected in series via the plurality of spacing belts (410).
3. The membrane strip laying device according to claim 1, characterized in that: The first spacing mechanism is a scissor-type telescopic assembly, which comprises a plurality of articulated shafts and a plurality of articulated parallelepiped rods. The plurality of articulated parallelepiped rods are sequentially articulated and connected in series via the plurality of articulated shafts, and the plurality of first film-grasping members (300) are sequentially connected in series via the plurality of articulated shafts.
4. The membrane strip laying device according to claim 1, characterized in that: The first film-grasping member (300) comprises a base (310) and a plurality of film-absorbing members (330), wherein the plurality of film-absorbing members (330) are arranged on the base (310) in sequence and at intervals, and the base (310) is slidably matched with the guide member (200). There are a plurality of heating members (600), and the plurality of heating members (600) are respectively arranged in a plurality of gaps between pairs of the plurality of film-absorbing members (330).
5. The membrane strip laying device according to claim 4, characterized in that: The first film-grasping member (300) further comprises a plurality of guide rods (320), the base (310) is provided with a plurality of through holes arranged at intervals, the plurality of film-absorbing members (330) are connected to one end of the plurality of guide rods (320) in a one-to-one correspondence, the other ends of the plurality of guide rods (320) are extended into the plurality of through holes in a one-to-one correspondence and are slidably fitted, the guide rods (320) are sleeved with an elastic member (340), and the elastic member (340) is in elastic contact between the base (310) and the film-absorbing member (330).
6. The membrane strip laying device according to claim 1, characterized in that: The invention also includes a second locking member (720) and a plurality of second film-grasping members (800), wherein the driving mechanism (500) includes a driving motor (510) and a synchronous belt (520), wherein the plurality of second film-grasping members (800) are arranged in sequence and are all slidably matched with the guide member (200), wherein the second locking member (720) is adjacent to the other side of the bracket (100) and is locked with the guide member (200), wherein the plurality of second film-grasping members (800) and the second locking member (720) are all connected to the second spacing mechanism, the driving motor (510) is arranged on the bracket (100), the synchronous belt (520) is rotationally connected to the bracket (100), the driving end of the driving motor (510) is connected to the synchronous belt (520), and the two of the plurality of second film-grasping members (800) and the plurality of first film-grasping members (300) that are far away from the bracket (100) are respectively fixedly connected to the belts on the opposite sides of the synchronous belt (520).
7. The membrane strip laying device according to claim 6, characterized in that: Any one of the plurality of second film-grasping members (800) and the plurality of first film-grasping members (300) that is away from the bracket (100) is provided with a spacing driving member (910).
8. The membrane strip laying device according to claim 6, characterized in that: The first locking member (710) or the second locking member (720) is provided with an offset driving member (920).
