Explosion-proof brake motor based on novel stator core structure

The novel stator core structure with air intake and exhaust pipes, heat dissipation bumps, and a fan system effectively addresses internal heat dissipation issues in explosion-proof motors, ensuring rapid and efficient cooling to prevent ignition and extend service life.

CN222147336UActive Publication Date: 2024-12-10CHANGZHOU NANFANG MOTOR CO LTD
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Patent Information

Application Number
CN202420758791.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2024-12-10
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

Existing explosion-proof motors suffer from inadequate internal heat dissipation, leading to temperature rise and potential ignition in explosive environments, which shortens their service life and poses safety risks.

Method used

A novel stator core structure incorporating an outer shell with air intake and exhaust pipes, heat dissipation bumps, and a fan system to introduce low-temperature gas for cooling, enhancing both internal and external heat dissipation.

Benefits of technology

Efficient and rapid cooling of the explosion-proof motor by simultaneously cooling the interior and exterior, reducing the risk of ignition and extending the motor's service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of explosion-proof motors, in particular to an explosion-proof brake motor based on a novel stator core structure, which comprises a shell and a base, the shell comprises a shell body, a circular fixing piece and a curved surface fixing piece, the shell body is fixedly connected onto the base, the circular fixing piece is fixedly connected onto one end of the shell body, and the curved surface fixing piece is fixedly connected onto the base. The curved-surface fixing part is fixedly connected to the other end of the shell, an air inlet hole and an exhaust hole are formed in the outer wall of the shell, the air inlet hole is located in the direction of the end, close to the curved-surface fixing part, of the shell, and the exhaust hole is located in the direction of the end, close to the circular fixing part, of the shell. Low-temperature gas is introduced into the shell through the gas inlet pipe, meanwhile, gas and a large amount of heat in the shell are pumped out of the shell through the first exhaust pipe, at the moment, the low-temperature gas introduced into the shell can preliminarily cool the interior of the shell, and then the low-temperature gas carries a large amount of heat from the interior of the shell and is exhausted from the first exhaust pipe; the explosion-proof motor can be cooled efficiently and quickly.
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Description

Technical Field

[0001] The utility model relates to an explosion-proof motor, in particular to an explosion-proof brake motor based on a novel stator iron core structure, belonging to the technical field of explosion-proof motors. Background Art

[0002] An explosion-proof motor is a motor with explosion-proof function. The design and manufacture of explosion-proof motors are mainly to prevent the motor from exploding in an explosive environment, thereby ensuring the safety of personnel and equipment. Explosion-proof motors are usually used in industries such as petroleum, chemical, and natural gas, where flammable and explosive gases or liquids exist.

[0003] In some environments where flammable and explosive gases exist, explosion-proof motors are generally used. When sparks are generated inside the explosion-proof motor, the outer casing can effectively isolate the sparks from the external environment. When the explosion-proof motor runs for a long time and an explosion occurs inside, the surface temperature of the explosion-proof motor will rise. When the temperature rises to the ignition point of the flammable gas in the environment, it will cause explosions and fires. The existing heat dissipation method for explosion-proof motors is usually to set a cooling fan at the rear of the explosion-proof motor to dissipate the heat of the explosion-proof motor. However, the cooling fan can only dissipate the heat of the outer casing, but cannot effectively dissipate the heat inside the explosion-proof motor, resulting in internal heat accumulation of the explosion-proof motor, and a lag in the heat dissipation of the explosion-proof motor, which affects the heat dissipation effect of the explosion-proof motor, shortens the service life of the explosion-proof motor, and is not conducive to the long-term use of the explosion-proof motor.

[0004] Therefore, there is an urgent need to improve the explosion-proof brake motor with a new stator core structure to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide an explosion-proof brake motor based on a novel stator core structure, wherein low-temperature gas is introduced into the outer shell through an air intake pipe, and the gas in the outer shell and a large amount of heat are extracted from the outer shell through an exhaust pipe No. 1. At this time, the low-temperature gas introduced into the outer shell will initially cool the inner shell, and then the low-temperature gas will be discharged from the outer shell from the exhaust pipe No. 1 carrying a large amount of heat, which can effectively reduce the temperature inside the explosion-proof motor, and increase the heat dissipation area of ​​the shell through heat dissipation bumps and strip grooves, and use a fan to accelerate the gas flow on the outer surface of the heat dissipation bump, accelerate the volatilization of heat on the outer surface of the shell, and by cooling both inside and outside the explosion-proof motor at the same time, the explosion-proof motor can be cooled efficiently and quickly.

[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include: including an outer shell and a base, the outer shell includes: a shell, a circular fixing part and a curved fixing part, the shell is fixedly connected to the base, the circular fixing part is fixedly connected to one end of the shell, and the curved fixing part is fixedly connected to the other end of the shell, and an air inlet and an exhaust hole are opened on the outer wall of the shell, the air inlet hole is located at the end of the shell close to the curved fixing part, and the exhaust hole is located at the end of the shell close to the circular fixing part. The air inlet hole is connected to an air inlet component for introducing low-temperature gas into the outer shell, and the exhaust hole is connected to an exhaust component for extracting gas from the outer shell.

[0007] Preferably, the air intake assembly includes: a No. 1 connecting cylinder, a No. 1 externally threaded cylinder, a No. 1 conical cylinder, an air intake pipe and a No. 1 fixing cap, the No. 1 connecting cylinder is threadedly connected in the air intake hole, the No. 1 connecting cylinder is communicated with the air intake hole, the No. 1 externally threaded cylinder is communicated with the No. 1 connecting cylinder, the No. 1 conical cylinder is communicated with the No. 1 externally threaded cylinder, the air intake pipe is fixedly mounted on the outer wall of the No. 1 conical cylinder, the air intake pipe is communicated with the No. 1 conical cylinder, the No. 1 fixing cap is threadedly connected to the outer wall of the No. 1 externally threaded cylinder, and the No. 1 fixing cap conflicts with the air intake pipe.

[0008] Preferably, the exhaust assembly includes: a No. 2 connecting cylinder, a No. 2 externally threaded cylinder, a No. 2 conical cylinder, a No. 1 exhaust pipe, a No. 2 exhaust pipe and a No. 2 fixing cap, the No. 2 connecting cylinder being threadedly connected in the exhaust hole, the No. 2 connecting cylinder being communicated with the exhaust hole, the No. 2 externally threaded cylinder being communicated with the No. 2 connecting cylinder, the No. 2 conical cylinder being communicated with the No. 2 externally threaded cylinder, the No. 1 exhaust pipe being fixedly mounted on the outer wall of the No. 2 conical cylinder, the No. 1 exhaust pipe being communicated with the No. 2 conical cylinder, the No. 2 exhaust pipe being connected to the outer wall of the No. 1 exhaust pipe, the central axis of the No. 2 exhaust pipe forms an angle of thirty degrees with the central axis of the No. 1 exhaust pipe, the other end of the No. 2 exhaust pipe is facing the No. 1 exhaust pipe at a direction position close to one end of the No. 2 conical cylinder, the No. 2 fixing cap being threadedly connected to the outer wall of the No. 2 externally threaded cylinder, and the No. 2 fixing cap being in conflict with the No. 1 exhaust pipe.

[0009] Preferably, a plurality of heat dissipation bumps are fixedly connected to the outer wall of the shell, a strip groove is formed on a side wall of the heat dissipation bump close to the shell, and the strip groove is communicated with the interior of the shell.

[0010] Preferably, bearings are fixedly connected to the inner wall of the circular fixing member and the inner wall of the curved fixing member, a rotor is fixedly connected to the inner walls of the two bearings, one end of the rotating shaft on the rotor passes through the outside of the circular fixing member, and the other end of the rotating shaft on the rotor passes through the outside of the curved fixing member and is fixedly connected to a fan.

[0011] Preferably, a stator is provided inside the housing, and the stator is located between the rotor and the housing.

[0012] Preferably, a junction box is fixedly connected to the outer wall of the shell, and a fan protective cover is fixedly installed on the outer wall of the shell. The fan protective cover is located at one end of the shell close to the curved fixing piece, and the fan is located inside the fan protective cover and is not in contact with the fan protective cover.

[0013] The utility model has at least the following beneficial effects:

[0014] 1. Introduce low-temperature gas into the shell through the air inlet pipe, and use the No. 1 exhaust pipe to extract the gas and a large amount of heat from the shell. At this time, the low-temperature gas introduced into the shell will initially cool the shell, and then the low-temperature gas will be discharged from the No. 1 exhaust pipe with a large amount of heat from the shell, which can effectively reduce the temperature inside the explosion-proof motor, and increase the heat dissipation area of ​​the shell through the heat dissipation bumps and strip grooves. Use a fan to speed up the gas flow on the outer surface of the heat dissipation bumps, speed up the volatilization of heat on the outer surface of the shell, and cool down the explosion-proof motor at the same time inside and outside. The explosion-proof motor can be cooled efficiently and quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0016] Figure 1 An isometric structural schematic diagram provided for the utility model;

[0017] Figure 2 A schematic diagram of an air intake assembly provided by the utility model;

[0018] Figure 3 A schematic diagram of an exhaust assembly provided by the utility model;

[0019] Figure 4 A schematic diagram of a housing provided by the utility model;

[0020] Figure 5 A schematic diagram of a housing provided by the utility model;

[0021] Figure 6This is a schematic diagram of a stator provided by the utility model.

[0022] In the figure, 1, outer shell; 2, base; 101, shell; 102, circular fixing piece; 103, curved fixing piece; 104, air inlet hole; 105, exhaust hole; 106, heat dissipation bump; 107, strip groove; 108, junction box; 3, air inlet assembly; 301, No. 1 connecting tube; 302, No. 1 external threaded tube; 303, No. 1 conical tube; 304, air inlet pipe; 305, No. 1 fixing cap; 4, exhaust assembly; 401, No. 2 connecting tube; 402, No. 2 external threaded tube; 403, No. 2 conical tube; 404, No. 1 exhaust pipe; 405, No. 2 exhaust pipe; 406, No. 2 fixing cap; 5, bearing; 6, rotor; 7, fan; 8, stator; 9, fan protection cover. DETAILED DESCRIPTION

[0023] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0024] like Figure 1-Figure 6 As shown, the explosion-proof brake motor of the new stator core structure provided in this embodiment, the shell 1 includes: a shell 101, a circular fixing part 102 and a curved fixing part 103, the shell 101 is fixedly connected to the base 2, the circular fixing part 102 is fixedly connected to one end of the shell 101, and the curved fixing part 103 is fixedly connected to the other end of the shell 101, and an air inlet 104 and an exhaust hole 105 are opened on the outer wall of the shell 101, the air inlet 104 is located at one end of the shell 101 close to the curved fixing part 103, and the exhaust hole 105 is located at one end of the shell 101 close to the circular fixing part 102. The air inlet 104 is connected to an air inlet component 3 for introducing low-temperature gas into the shell 1, and the exhaust hole 105 is connected to an exhaust component 4 for extracting gas from the shell 1. The shell 1 is used to support the stator 8 and the rotor 6, and the curved fixing part 103 is used to fix the bearing 5 and facilitate the fan 7 to dissipate heat from the shell 1.

[0025] Secondly, if Figure 1 , Figure 2 as well as Figure 4As shown, the air intake assembly 3 includes: a No. 1 connecting cylinder 301, a No. 1 externally threaded cylinder 302, a No. 1 conical cylinder 303, an air intake pipe 304 and a No. 1 fixing cap 305. The No. 1 connecting cylinder 301 is threadedly connected in the air intake hole 104, the No. 1 connecting cylinder 301 is communicated with the air intake hole 104, the No. 1 externally threaded cylinder 302 is communicated with the No. 1 connecting cylinder 301, the No. 1 conical cylinder 303 is communicated with the No. 1 externally threaded cylinder 302, the air intake pipe 304 is fixedly installed on the outer wall of the No. 1 conical cylinder 303, the air intake pipe 304 is communicated with the No. 1 conical cylinder 303, the No. 1 fixing cap 305 is threadedly connected to the outer wall of the No. 1 externally threaded cylinder 302, the No. 1 fixing cap 305 is in conflict with the air intake pipe 304, and the No. 1 externally threaded cylinder 302, the No. 1 conical cylinder 303 and the No. 1 fixing cap 305 cooperate to fix the air intake pipe 304.

[0026] Further, such as Figure 1 , Figure 3 as well as Figure 4 As shown, the exhaust assembly 4 includes: a No. 2 connecting cylinder 401, a No. 2 external threaded cylinder 402, a No. 2 conical cylinder 403, a No. 1 exhaust pipe 404, a No. 2 exhaust pipe 405 and a No. 2 fixing cap 406. The No. 2 connecting cylinder 401 is threadedly connected in the exhaust hole 105, the No. 2 connecting cylinder 401 is connected to the exhaust hole 105, the No. 2 external threaded cylinder 402 is connected to the No. 2 connecting cylinder 401, the No. 2 conical cylinder 403 is connected to the No. 2 external threaded cylinder 402, the No. 1 exhaust pipe 404 is fixedly installed on the outer wall of the No. 2 conical cylinder 403, the No. 1 exhaust pipe 404 is connected to the No. 2 conical cylinder 403, and the No. 1 exhaust pipe 404 is connected to the No. 2 conical cylinder 403. The outer wall of No. 04 is connected with No. 2 exhaust pipe 405, and the central axis of No. 2 exhaust pipe 405 forms an angle of thirty degrees with the central axis of No. 1 exhaust pipe 404. The other end of No. 2 exhaust pipe 405 faces No. 1 exhaust pipe 404, which is close to one end of No. 2 conical tube 403. No. 2 fixing cap 406 is threadedly connected to the outer wall of No. 2 external threaded tube 402. No. 2 fixing cap 406 conflicts with No. 1 exhaust pipe 404. No. 2 exhaust pipe 405 is used to generate negative pressure in the direction of one end of No. 1 exhaust pipe 404 close to No. 2 conical tube 403, so that No. 1 exhaust pipe 404 can extract gas and a large amount of heat from the outer shell 1.

[0027] Further, if Figure 1 , Figure 4 , Figure 5 as well as Figure 6As shown, a plurality of heat dissipation bumps 106 are fixedly connected to the outer wall of the shell 1, and a strip groove 107 is provided on the side wall of the heat dissipation bump 106 close to the shell 1, and the strip groove 107 is connected to the interior of the shell 101, and the inner wall of the circular fixing member 102 and the inner wall of the curved fixing member 103 are fixedly connected with bearings 5, and the inner walls of the two bearings 5 ​​are commonly fixedly connected with a rotor 6, one end of the rotating shaft on the rotor 6 passes through the outside of the circular fixing member 102, and the other end of the rotating shaft on the rotor 6 passes through the outside of the curved fixing member 103 and is fixedly connected with a fan 7, and the heat dissipation bumps 106 and the strip grooves 107 are used to increase the heat dissipation area of ​​the explosion-proof motor.

[0028] Furthermore, if Figure 1 as well as Figure 6 As shown, a stator 8 is provided inside the shell 101, and the stator 8 is located between the rotor 6 and the shell 101. A terminal box 108 is fixedly connected to the outer wall of the shell 101, and a fan protective cover 9 is fixedly installed on the outer wall of the shell 101. The fan protective cover 9 is located at one end of the shell 101 close to the curved surface fixing piece 103. The fan 7 is located inside the fan protective cover 9 and is not in contact with the fan protective cover 9. The fan protective cover 9 is used to isolate the fan 7 to prevent the fan 7 from hurting people.

[0029] like Figure 1-Figure 6 As shown, the principle of the explosion-proof brake motor with a new stator core structure provided in this embodiment is as follows: the air intake pipe 304 and the No. 1 exhaust pipe 404 are respectively installed on the No. 1 conical cylinder 303 and the No. 2 conical cylinder 403, and the No. 1 fixing cap 305 and the No. 2 fixing cap 406 are respectively tightened on the No. 1 external threaded cylinder 302 and the No. 2 external threaded cylinder 402, so that the No. 1 fixing cap 305 and the No. 2 fixing cap 406 fix the air intake pipe 304 and the No. 1 exhaust pipe 404 respectively, and low-temperature compressed air is connected to the air intake pipe 304 and the No. 2 exhaust pipe 405. After the compressed air is passed into the No. 2 exhaust pipe 405, the No. 1 The exhaust pipe 404 forms a negative pressure relative to the interior of the outer shell 1 and extracts the gas in the outer shell 1. When the explosion-proof motor is running, under the blowing of the fan 7, the gas on the surface of the heat dissipation protrusion 106 flows to cool the surface of the heat dissipation protrusion 106. At the same time, low-temperature gas is introduced into the outer shell 1 through the air intake pipe 304. The No. 1 exhaust pipe 404 extracts the gas and a large amount of heat in the outer shell 1. At this time, the low-temperature gas introduced through the air intake pipe 304 will flow through the stator 8 and the rotor 6 and flow to the No. 1 exhaust pipe 404 with heat. The gas and a large amount of heat in the outer shell 1 flow out of the outer shell 1 from the No. 1 exhaust pipe 404, which can reduce a large amount of heat inside the explosion-proof motor.

[0030] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0031] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0032] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.

Claims

1. An explosion-proof brake motor based on a novel stator core structure comprises a housing (1) and a base (2), characterized in that: The housing (1) comprises: a housing (101), a circular fixing member (102) and a curved fixing member (103); the housing (101) is fixedly connected to the base (2); the circular fixing member (102) is fixedly connected to one end of the housing (101); the curved fixing member (103) is fixedly connected to the other end of the housing (101); an air inlet (104) and an air outlet (105) are provided on the outer wall of the housing (101); the air inlet (104) is located at a position in the direction of one end of the housing (101) close to the curved fixing member (103); the air outlet (105) is located at a position in the direction of one end of the housing (101) close to the circular fixing member (102); the air inlet (104) is connected to an air inlet assembly (3) for introducing low-temperature gas into the housing (1); and the air outlet (105) is connected to an air outlet assembly (4) for extracting gas from the housing (1).

2. The explosion-proof brake motor based on the novel stator core structure according to claim 1 is characterized in that: The air intake assembly (3) comprises: a No. 1 connecting tube (301), a No. 1 externally threaded tube (302), a No. 1 conical tube (303), an air intake pipe (304), and a No. 1 fixing cap (305); the No. 1 connecting tube (301) is threadedly connected in the air intake hole (104); the No. 1 connecting tube (301) is in communication with the air intake hole (104); the No. 1 externally threaded tube (302) is in communication with the No. 1 connecting tube (301); The first conical cylinder (303) is connected to the first externally threaded cylinder (302), the air intake pipe (304) is fixedly mounted on the outer wall of the first conical cylinder (303), the air intake pipe (304) is connected to the first conical cylinder (303), the first fixing cap (305) is threadedly connected to the outer wall of the first externally threaded cylinder (302), and the first fixing cap (305) is in conflict with the air intake pipe (304).

3. The explosion-proof brake motor based on the novel stator core structure according to claim 1 is characterized in that: The exhaust assembly (4) comprises: a No. 2 connecting tube (401), a No. 2 externally threaded tube (402), a No. 2 conical tube (403), a No. 1 exhaust pipe (404), a No. 2 exhaust pipe (405) and a No. 2 fixing cap (406), wherein the No. 2 connecting tube (401) is threadedly connected to the exhaust hole (105), the No. 2 connecting tube (401) is connected to the exhaust hole (105), the No. 2 externally threaded tube (402) is connected to the No. 2 connecting tube (401), the No. 2 conical tube (403) is connected to the No. 2 externally threaded tube (402), the No. 1 exhaust pipe (404) is fixedly mounted on the No. 2 conical tube (40 3), the No. 1 exhaust pipe (404) is connected to the No. 2 conical tube (403), the No. 2 exhaust pipe (405) is connected to the outer wall of the No. 1 exhaust pipe (404), the central axis of the No. 2 exhaust pipe (405) forms an angle of thirty degrees with the central axis of the No. 1 exhaust pipe (404), the other end of the No. 2 exhaust pipe (405) is facing the No. 1 exhaust pipe (404) close to one end of the No. 2 conical tube (403), the No. 2 fixing cap (406) is threadedly connected to the outer wall of the No. 2 externally threaded tube (402), and the No. 2 fixing cap (406) is in conflict with the No. 1 exhaust pipe (404).

4. The explosion-proof brake motor based on the novel stator core structure according to claim 1 is characterized in that: A plurality of heat dissipation bumps (106) are fixedly connected to the outer wall of the shell (1), and a strip groove (107) is provided on a side wall of the heat dissipation bump (106) close to the shell (1), and the strip groove (107) is connected to the interior of the shell (101).

5. The explosion-proof brake motor based on the novel stator core structure according to claim 1 is characterized in that: A bearing (5) is fixedly connected to the inner wall of the circular fixing member (102) and the inner wall of the curved fixing member (103); a rotor (6) is fixedly connected to the inner walls of the two bearings (5); one end of the rotating shaft on the rotor (6) passes through the outside of the circular fixing member (102); the other end of the rotating shaft on the rotor (6) passes through the outside of the curved fixing member (103) and is fixedly connected to a fan (7).

6. The explosion-proof brake motor based on the novel stator core structure according to claim 5 is characterized in that: A stator (8) is provided inside the housing (101), and the stator (8) is located between the rotor (6) and the housing (101).

7. The explosion-proof brake motor based on the novel stator core structure according to claim 5 is characterized in that: A junction box (108) is fixedly connected to the outer wall of the shell (101), and a fan protection cover (9) is fixedly mounted on the outer wall of the shell (101); the fan protection cover (9) is located at an end of the shell (101) close to the curved surface fixing member (103); and the fan (7) is located inside the fan protection cover (9) and is not in contact with the fan protection cover (9).