Heat dissipation structure of electric forklift controller

By combining water-cooled and air-cooled heat dissipation methods, and using springs and positioning sleeves to fix the controller, the problems of poor heat dissipation and inconvenient disassembly of the electric forklift controller are solved, and efficient heat dissipation and simplified installation process is achieved.

CN222148060UActive Publication Date: 2024-12-10HANGDIAN FORKLIFT CO LTD
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Patent Information

Application Number
CN202323641814.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-10
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The electric forklift controller has poor heat dissipation effect and is inconvenient to disassemble and assembly, which is mainly due to the sealing environment and limited installation space, which leads to poor heat dissipation and difficult to disassemble after fixing.

Method used

The heat dissipation structure is adopted that combines water cooling and air cooling, and the water bag is used for air cooling, and the spring and positioning sleeve are combined to achieve the fixing and limiting of the controller main body, reducing the difficulty of disassembly and assembly.

Benefits of technology

It significantly improves the heat dissipation effect of the controller body, and simplifies the disassembly and assembly process in a limited space, improving the heat dissipation efficiency and installation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of electric forklift controllers, particularly relates to a heat dissipation structure of an electric forklift controller, and aims to solve the problems of poor heat dissipation effect and inconvenience in disassembly and assembly of the controller in the background technology, and adopts the scheme that the heat dissipation structure comprises a chassis, and a water tank is mounted on the outer wall of the top of the chassis; a square heat dissipation bin is arranged on the outer wall of the top of the water tank, a water cooling coil is connected between a water inlet and a water outlet of the water tank, and a water pump is installed on the outer wall of the water cooling coil. According to the utility model, a heat dissipation mode of a water-cooling and air-cooling phase structure is adopted, the heat dissipation effect of the controller main body is greatly improved in the circulating heat dissipation process, the controller main body of the electric forklift can be placed in the air duct port in advance, and under the action of the spring, the two water bags can be close to each other to extrude the controller main body, so that the heat dissipation effect of the controller main body is improved. The controller main body can be water-cooled and limited at the same time, so that the difficulty of disassembling and assembling the controller main body is greatly reduced in a limited installation environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric forklift controllers, in particular to a heat dissipation structure of an electric forklift controller. Background Art

[0002] The working part of the electric forklift is the direct working mechanism that directly bears the entire weight of the cargo and completes the processes of forking, lifting, and stacking the cargo. It consists of a working device that directly performs loading and unloading operations and a hydraulic transmission system that controls the movement of the working device.

[0003] The controller of the electric forklift is installed inside the electric forklift. Due to the relatively sealed environment and the heat generated by the controller itself during operation, the temperature of the controller is high and the heat dissipation effect is poor. In addition, the operating space available for the installation of the controller inside the electric forklift is limited. Once fixed, it is very inconvenient to disassemble and assemble. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a heat dissipation structure of an electric forklift controller, which overcomes the deficiencies of the prior art and effectively solves the problems of poor heat dissipation effect and inconvenient assembly and disassembly of the controller.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A heat dissipation structure of an electric forklift controller comprises a chassis, a water tank is installed on the top outer wall of the chassis, and a square heat dissipation bin is arranged on the top outer wall of the water tank, a water cooling coil is connected between the water inlet and the water outlet of the water tank, and a water pump is installed on the outer wall of the water cooling coil, a mounting plate is fixedly connected to the bottom outer wall of the square heat dissipation bin by bolts, and fans distributed at equal distances are installed on the bottom outer wall of the mounting plate, symmetrically distributed water bags are arranged on the top of the square heat dissipation bin, and a water pipe is connected between the water bag and the water cooling coil, and a butt pipe is connected between two water bags;

[0007] The outer walls of one side of the two water bags are both connected with arm frames, and a spring is connected between the two arm frames.

[0008] Preferably, the water cooling coil is coiled on the inner wall of the square heat dissipation bin.

[0009] Preferably, a positioning sleeve is welded to the outer wall of the top of the square heat dissipation bin, and a spring is arranged inside the positioning sleeve.

[0010] Preferably, a controller body is arranged on the top of the square heat dissipation bin, and heat dissipation plates distributed at equal distances are welded to the outer wall at the bottom of the controller body, an air duct opening is opened on the outer wall at the top of the square heat dissipation bin, and the heat dissipation plates are arranged inside the air duct opening.

[0011] Preferably, a symmetrically distributed slide is welded to the outer wall of the top of the square heat dissipation bin, and the water bag is slidably connected to the inner wall of the slide.

[0012] Preferably, a forklift power supply compartment is installed on one end of the top outer wall of the square heat dissipation compartment away from the controller body.

[0013] Preferably, the chassis and the square heat dissipation bin are fixedly connected with symmetrically distributed columns by bolts.

[0014] The beneficial effects of the utility model are:

[0015] 1. The heat dissipation structure of the electric forklift controller of this design adopts a heat dissipation method of water cooling plus air cooling. The controller body will first be air-cooled by the fan, and then water-cooled by two water bags close to the surface of the controller body. On this basis, the fan can also take away the excess heat in the water cooling coil. In this cycle of heat dissipation, the heat dissipation effect of the controller body is greatly improved;

[0016] 2. The heat dissipation structure of the electric forklift controller of this design is that the controller body of the electric forklift can be placed in the air duct opening in advance. Under the action of the spring, the two water bags can approach each other and squeeze the controller body. The controller body can be limited while being water-cooled. In a limited installation environment, the difficulty of disassembling and assembling the controller body is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a heat dissipation structure of an electric forklift controller proposed by the utility model;

[0018] Figure 2 This is a side view of the overall structure of a heat dissipation structure of an electric forklift controller proposed by the utility model;

[0019] Figure 3 A schematic diagram of the controller main body connection structure of the heat dissipation structure of an electric forklift controller proposed in the utility model Figure 1 ;

[0020] Figure 4 A schematic diagram of the controller main body connection structure of the heat dissipation structure of an electric forklift controller proposed in the utility model Figure 2 .

[0021] In the figure: 1. chassis; 2. water tank; 3. square heat dissipation compartment; 4. water cooling coil; 5. water pump; 6. mounting plate; 7. fan; 8. water bag; 9. water pipe; 10. butt joint; 11. arm; 12. spring; 13. positioning sleeve; 14. controller body; 15. heat dissipation plate; 16. air duct opening; 17. slide; 18. forklift power compartment; 19. column. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Embodiment 1, refer to Figure 1-3 A heat dissipation structure of an electric forklift controller includes a chassis 1, a water tank 2 is installed on the top outer wall of the chassis 1, and a square heat dissipation bin 3 is arranged on the top outer wall of the water tank 2, a water cooling coil 4 is connected between the water inlet and the water outlet of the water tank 2, and a water pump 5 is installed on the outer wall of the water cooling coil 4, a mounting plate 6 is fixedly connected to the bottom outer wall of the square heat dissipation bin 3 by bolts, and fans 7 distributed at equal distances are installed on the bottom outer wall of the mounting plate 6, symmetrically distributed water bags 8 are arranged on the top of the square heat dissipation bin 3, and a water pipe 9 is connected between the water bag 8 and the water cooling coil 4, and a butt pipe 10 is connected between the two water bags 8.

[0024] In this embodiment, a heat dissipation method of a water-cooling plus air-cooling structure is adopted. The controller body 14 is first air-cooled by the air blown by the fan 7, and then water-cooled by two water bags 8 close to the surface of the controller body 14. On this basis, the fan 7 can also take away excess heat in the water-cooling coil 4. In this cyclic heat dissipation process, the heat dissipation effect of the controller body 14 is greatly improved.

[0025] Example 2, refer to Figure 3 , a heat dissipation structure of an electric forklift controller, wherein the outer walls of one side of two water bags 8 are connected with arm frames 11, and a spring 12 is connected between the two arm frames 11.

[0026] In this embodiment, the controller body 14 of the electric forklift can be pre-placed in the air duct opening 16. Under the action of the spring 12, the two water bags 8 can approach each other and squeeze the controller body 14. The controller body 14 can be limited while being water-cooled. In a limited installation environment, the difficulty of disassembly and assembly of the controller body 14 is greatly reduced.

[0027] Reference Figure 1 The water cooling coil 4 is coiled on the inner wall of the square heat dissipation bin 3 .

[0028] Reference Figure 3 A positioning sleeve 13 is welded on the top outer wall of the square heat dissipation chamber 3 , and the spring 12 is arranged inside the positioning sleeve 13 .

[0029] Reference Figure 2-4 A controller body 14 is arranged on the top of the square heat dissipation bin 3 , and heat dissipation plates 15 are welded to the outer wall at the bottom of the controller body 14 and are distributed at equal distances. An air duct opening 16 is opened on the outer wall at the top of the square heat dissipation bin 3 , and the heat dissipation plates 15 are arranged inside the air duct opening 16 .

[0030] Reference Figure 3 A symmetrically distributed slide 17 is welded to the top outer wall of the square heat dissipation bin 3 , and the water bag 8 is slidably connected to the inner wall of the slide 17 .

[0031] Reference Figure 1 A forklift power supply compartment 18 is installed at one end of the top outer wall of the square heat dissipation compartment 3 away from the controller body 14.

[0032] Reference Figure 2 The chassis 1 and the square heat dissipation bin 3 are fixedly connected with symmetrically distributed columns 19 by bolts.

[0033] Working principle: The controller body 14 of the electric forklift can be placed in the air duct opening 16 in advance. Under the action of the spring 12, the two water bags 8 can approach each other and squeeze the controller body 14 to fix the controller body 14. In the heat dissipation stage, the controller body 14 will first be cooled by the blowing of the fan 7, and the cold air will be blown into the air duct opening 16 to dissipate the heat of the heat sink 15 of the controller body 14. Then, under the operation of the water pump 5, the water in the water tank 2 will form two paths. One path is connected to the square heat dissipation bin 3 using the water cooling coil 4, and the other path flows into the two water bags 8 through the water pipe 9 to cool the surface of the controller body 14. On this basis, the fan 7 can also take away excess heat in the water cooling coil 4.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A heat dissipation structure of an electric forklift controller, comprising a chassis (1), characterized in that: A water tank (2) is installed on the top outer wall of the chassis (1), and a square heat dissipation chamber (3) is arranged on the top outer wall of the water tank (2); a water cooling coil (4) is connected between the water inlet and the water outlet of the water tank (2), and a water pump (5) is installed on the outer wall of the water cooling coil (4); a mounting plate (6) is fixedly connected to the bottom outer wall of the square heat dissipation chamber (3) by bolts, and fans (7) are installed on the bottom outer wall of the mounting plate (6) at equal distances; symmetrically distributed water bags (8) are arranged on the top of the square heat dissipation chamber (3), and a water pipe (9) is connected between the water bag (8) and the water cooling coil (4); and a butt pipe (10) is connected between the two water bags (8); One side outer wall of the two water bags (8) is connected to an arm frame (11), and a spring (12) is connected between the two arm frames (11).

2. The heat dissipation structure of an electric forklift controller according to claim 1, characterized in that: The water cooling coil (4) is coiled on the inner wall of the square heat dissipation bin (3).

3. The heat dissipation structure of an electric forklift controller according to claim 1, characterized in that: A positioning sleeve (13) is welded to the top outer wall of the square heat dissipation bin (3), and the spring (12) is arranged inside the positioning sleeve (13).

4. The heat dissipation structure of an electric forklift controller according to claim 1, characterized in that: A controller body (14) is arranged on the top of the square heat dissipation bin (3), and heat dissipation plates (15) are welded to the outer wall at the bottom of the controller body (14) and are distributed at equal distances. An air duct opening (16) is opened on the outer wall at the top of the square heat dissipation bin (3), and the heat dissipation plate (15) is arranged inside the air duct opening (16).

5. The heat dissipation structure of an electric forklift controller according to claim 1, characterized in that: The top outer wall of the square heat dissipation bin (3) is welded with symmetrically distributed slides (17), and the water bag (8) is slidably connected to the inner wall of the slide (17).

6. The heat dissipation structure of an electric forklift controller according to claim 1, characterized in that: A forklift power supply compartment (18) is installed at one end of the top outer wall of the square heat dissipation compartment (3) away from the controller body (14).

7. The heat dissipation structure of an electric forklift controller according to claim 1, characterized in that: The chassis (1) and the square heat dissipation bin (3) are fixedly connected by bolts with symmetrically distributed upright posts (19).