High-temperature sterilization device for cubilose fish gelatin products
The integrated high-temperature sterilization device for bird's nest and fish maw products addresses inefficiencies and packaging contamination by using hot water circulation and internal stirring to achieve efficient, consistent sterilization and drying, enhancing production efficiency and product quality.
Patent Information
- Application Number
- CN202420914925.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Existing methods for sterilizing bird's nest and fish maw products separately result in inefficient production and easy contamination of packaging during transportation.
A high-temperature sterilization device integrating a bird's nest isinglass raw material processing component, transmission belt, packaging positioning ring, raw material and packaging high-temperature sterilization components, and a hot air drying room, utilizing hot water circulation for simultaneous sterilization and drying, with internal stirring to ensure even heating and minimize quality impact.
Enhances production efficiency and prevents packaging contamination by combining sterilization processes, ensuring even heating of products while reducing resource waste and maintaining product quality consistency.
Smart Images
Figure CN222149025U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of bird's nest fish maw production, in particular to a high-temperature sterilization device for bird's nest fish maw products. Background Art
[0002] Bird's nest and isinglass products usually refer to foods made with bird's nest and isinglass as the main raw materials. They are rich in protein, collagen and nutrients, and are believed to have nourishing and beauty-enhancing effects.
[0003] When bird's nest isinglass products are put into packaging, both the bird's nest isinglass products and the packaging must go through a sterilization process to ensure the hygiene and safety of the products. Commonly used packaging materials are glass products. At present, bird's nest isinglass products and packaging are sterilized separately at high temperature, which is not efficient. In addition, the packaging is easily contaminated during the process of being transported to the filling line after being sterilized. Utility Model Content
[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a high-temperature sterilization device for bird's nest and fish maw products, which is intended to solve the technical problems that the production efficiency of bird's nest and fish maw products is not ideal under the prior art, and the packaging is easily contaminated during transportation.
[0005] The technical solution of the utility model is: a high-temperature sterilization device for bird's nest isinglass products, comprising a bird's nest isinglass raw material processing component, a transmission belt, a packaging positioning ring, a raw material high-temperature sterilization component, a packaging high-temperature sterilization component, and a hot air drying room; a transmission belt for driving the packaging to move is arranged at the lower end of the bird's nest isinglass raw material processing component; packaging positioning rings distributed equidistantly are fixedly connected to the outer surface of the transmission belt; a raw material high-temperature sterilization component for high-temperature sterilization of the raw materials of the bird's nest isinglass product is arranged on the outer side of the bird's nest isinglass raw material processing component; a packaging high-temperature sterilization component for hot water spray disinfection of the packaging and a hot air drying room for drying the packaging are respectively installed on the right side of the upper end of the transmission belt; the packaging positioning ring is made of silicone.
[0006] Preferably, in the first step, the staff will clamp the glass bottle into the packaging positioning ring of silicone material at one end of the transmission belt in turn, and the packaging positioning ring will clamp the glass bottle from the bottom of the glass bottle to make it move stably, and the transmission belt will stop intermittently for 10 seconds to 20 seconds in each step according to the procedure; in the second step, the glass bottle moves into the packaging high-temperature sterilization component to spray hot water inside and outside the glass bottle for disinfection, and then enters the hot air drying room to dry the residual moisture inside and outside the glass bottle; in the third step, the glass bottle moves to the lower end of the bird's nest fish glue raw material processing component, and the bird's nest fish glue raw material processing component is quantitatively filled with the bird's nest fish glue mixture, and enters the next stage of the sealing process; in the fourth step, a raw material high-temperature sterilization component is arranged on the outside of the bird's nest fish glue raw material processing component, and a large area of the interior is heated and disinfected by using the hot water temperature, and the bird's nest fish glue mixture can be heated evenly when used in conjunction with the internal stirring device, so as to ensure that the purpose of killing microorganisms is achieved, while minimizing the impact on product quality and maintaining the consistency of the quality of the bird's nest fish glue product; in the fifth step, the hot water can be recycled, enters the packaging high-temperature sterilization component to spray the packaging with hot water, and then reheats and supplies the raw material high-temperature sterilization component for use.
[0007] Preferably, the bird's nest isinglass raw material processing assembly includes a raw material barrel, a stirring device, a lifting cylinder, a sealing strip, a quantitative feeding channel and a barrel cover; a stirring device is installed on the inside of the raw material barrel; the staff starts the lifting cylinder to lift the barrel cover on the upper end of the lifting cylinder to facilitate the staff to pour the bird's nest isinglass raw material into the raw material barrel, and when the barrel cover moves down to cover the barrel cover, a sealing strip is provided at the connection between the barrel cover and the stirring device to isolate the internal space and prevent external microorganisms from entering.
[0008] Preferably, lifting cylinders are provided at both the front and rear ends of the raw material barrel: a barrel cover is installed at the upper end of the lifting cylinder piston rod; a sealing strip is provided at the connection between the barrel cover and the upper end of the stirring device; a quantitative feeding channel is installed at the lower end of the raw material barrel; the stirring device evenly stirs the bird's nest and fish glue raw materials inside, and evenly distributes the high temperature introduced by the high-temperature sterilization component of the raw materials, so that the bird's nest and fish glue mixture can be heated evenly, ensuring that the purpose of killing microorganisms is achieved.
[0009] Preferably, the raw material high-temperature sterilization component includes a heating room, a water inlet channel and a water outlet channel; the water inlet channel is fixedly connected to the upper side of the rear end of the heating room; the water outlet channel is fixedly connected to the lower side of the front end of the heating room; the water inlet channel inputs hot water to fill the heating room, and the hot water in the heating room heats a large area of the bird's nest and fish glue raw material processing component, and then the hot water is output from the water outlet channel to the water storage tank.
[0010] Preferably, the high-temperature sterilization assembly for packaging includes a sterilization room, a water tank, a spray head, a water collection pool, a heating pipe and a water supply pump; a water tank is fixedly connected to the upper end of the sterilization room; a spray head for spraying hot water on the passing packaging is installed at the lower end of the water tank; the water tank sterilizes the glass bottles with hot water through the spray head at the lower end, and the used hot water passes through the transmission belt and falls into the water collection pool at the lower end.
[0011] Preferably, a water receiving pool is arranged directly below the spray head; a heating pipe is installed on the inside of the water receiving pool; a water pump for supplying water to the high-temperature sterilization component of the raw material is installed on the rear side of the upper end of the water receiving pool; after the temperature is raised by the heating pipe in the water receiving pool, it is pressurized again by the water pump and input into the heating room through the water inlet channel.
[0012] Preferably, the inlet and outlet of the packaging high-temperature sterilization component and the hot air drying room are both provided with partition curtains for maintaining the internal temperature.
[0013] Beneficial effects of the utility model:
[0014] The utility model combines the high-temperature disinfection process of bird's nest isinglass raw materials and the high-temperature disinfection process of packaging materials in one device, which greatly improves the production efficiency of bird's nest isinglass products and avoids the problem that packaging materials are easily contaminated during transportation. High-temperature sterilization is performed by adopting hot water circulation. When hot water passes through the raw material high-temperature sterilization component, the temperature can be introduced into the bird's nest isinglass raw material processing component, and a large area of the interior is heated and disinfected. When used in conjunction with an internal stirring device, the bird's nest isinglass mixture can be heated evenly to ensure that the purpose of killing microorganisms is achieved, while minimizing the impact on product quality and maintaining the consistency of the quality of the bird's nest isinglass product. Hot water passes through the packaging material high-temperature sterilization component to spray hot water on the inside and outside of the glass bottle for hot water disinfection, and is finally recovered and heated, and then heated again to supply the raw material high-temperature sterilization component for use, thereby greatly reducing resource waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 What is shown is a schematic diagram of the three-dimensional structure of the sterilization device of the utility model;
[0016] Figure 2 Another schematic diagram of the three-dimensional structure of the sterilization device of the utility model is shown;
[0017] Figure 3 What is shown is a schematic diagram of the cross-sectional structure of the sterilization device of the utility model;
[0018] Figure 4 Shown is a three-dimensional structural schematic diagram of the bird's nest fish glue raw material processing component and the raw material high-temperature sterilization component of the sterilization device of the utility model.
[0019] Explanation of the accompanying reference numerals: 1. Bird's nest and fish glue raw material processing assembly; 101. Raw material barrel; 102. Stirring device; 103. Lifting cylinder; 104. Sealing strip; 105. Quantitative feeding channel; 106. Barrel cover; 2. Transmission belt; 3. Packaging positioning ring; 4. Raw material high-temperature sterilization assembly; 401. Heating room; 402. Water inlet channel; 403. Water outlet channel; 5. Packaging high-temperature sterilization assembly; 501. Sterilization room; 502. Water storage tank; 503. Sprinkler head; 504. Water collection tank; 505. Heating pipe; 506. Water pump; 6. Hot air drying room. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0021] See also Figure 1-2 The utility model provides an embodiment: a high-temperature sterilization device for bird's nest isinglass products, comprising a bird's nest isinglass raw material processing component 1, a transmission belt 2, a packaging positioning ring 3, a raw material high-temperature sterilization component 4, a packaging high-temperature sterilization component 5, and a hot air drying room 6; the lower end of the bird's nest isinglass raw material processing component 1 is provided with a transmission belt 2 for driving the packaging to move; the outer surface of the transmission belt 2 is fixedly connected with equidistantly distributed packaging positioning rings 3; the outer side of the bird's nest isinglass raw material processing component 1 is provided with a raw material high-temperature sterilization component 4 for high-temperature sterilization of the raw materials of the bird's nest isinglass product; the upper right side of the transmission belt 2 is respectively installed with a packaging high-temperature sterilization component 5 for hot water spray disinfection of the packaging and a hot air drying room 6 for drying the packaging; the packaging positioning ring 3 is made of silica gel; the inlet and outlet of the packaging high-temperature sterilization component 5 and the hot air drying room 6 are both provided with partition curtains for maintaining the internal temperature.
[0022] See also Figure 4In this embodiment, the bird's nest fish glue raw material processing component 1 includes a raw material barrel 101, a stirring device 102, a lifting cylinder 103, a sealing strip 104, a quantitative feeding channel 105 and a barrel cover 106; the stirring device 102 is installed on the inner side of the raw material barrel 101; the staff starts the lifting cylinder 103 and lifts the barrel cover 106 at the upper end of the lifting cylinder 103, so that the staff can pour the bird's nest fish glue raw material into the raw material barrel 101. When the barrel cover 106 moves down to cover the barrel cover 106, a sealing strip 104 is provided at the connection between the barrel cover 106 and the stirring device 102 to isolate the internal space and prevent external microorganisms from entering. The lifting cylinder 103 is provided at both ends of the raw material barrel 101: the barrel cover 106 is installed at the upper end of the piston rod of the lifting cylinder 103; the barrel cover 106 and the stirring device 102 are connected. A sealing strip 104 is provided at the connection near the upper end; a quantitative feeding channel 105 is installed at the lower end of the raw material barrel 101; the stirring device 102 evenly stirs the bird's nest fish glue raw material inside, and evenly distributes the high temperature introduced by the raw material high-temperature sterilization component 4, so that the bird's nest fish glue mixture can be heated evenly to ensure the purpose of killing microorganisms. The raw material high-temperature sterilization component 4 includes a heating room 401, a water inlet channel 402 and a water outlet channel 403; the rear end of the heating room 401 is fixedly connected to the upper side with the water inlet channel 402; the front end of the heating room 401 is fixedly connected to the lower side with the water outlet channel 403; the water inlet channel 402 inputs hot water to fill the heating room 401, and the hot water in the heating room 401 heats a large area of the bird's nest fish glue raw material processing component 1, and then the hot water is output from the water outlet channel 403 to the water storage tank 502.
[0023] See also Figure 3 In this embodiment, the high-temperature sterilization assembly 5 for packaging includes a sterilization room 501, a water storage tank 502, a spray head 503, a water receiving pool 504, a heating pipe 505 and a water pump 506; the upper end of the sterilization room 501 is fixedly connected to the water storage tank 502; the lower end of the water storage tank 502 is equipped with a spray head 503 for spraying hot water on the packaging; the water storage tank 502 sterilizes the glass bottles with hot water through the spray head 503 at the lower end, and the used hot water is Water passes through the transmission belt 2 and falls into the water receiving pool 504 at the lower end. The water receiving pool 504 is arranged directly below the sprinkler head 503. A heating pipe 505 is installed on the inner side of the water receiving pool 504. A water pump 506 for supplying water to the raw material high-temperature sterilization component 4 is installed on the rear side of the upper end of the water receiving pool 504. After the temperature is raised by the heating pipe 505 in the water receiving pool 504, it is pressurized again by the water pump 506 and input into the heating room 401 through the water inlet channel 402.
[0024] During the work, in the first step, the staff will clamp the glass bottles into the packaging positioning ring 3 made of silicone material at one end of the transmission belt 2 in turn. The packaging positioning ring 3 clamps the glass bottles from the bottom to make them move stably. The transmission belt 2 stops intermittently for 10 to 20 seconds at each step according to the procedure.
[0025] The staff starts the lifting cylinder 103 and lifts the barrel cover 106 on the upper end of the lifting cylinder 103, so that the staff can pour the bird's nest fish glue raw materials into the raw material barrel 101. When the barrel cover 106 moves down to cover the barrel cover 106, a sealing strip 104 is provided at the connection between the barrel cover 106 and the stirring device 102 to isolate the internal space and prevent external microorganisms from entering.
[0026] In the second step, the glass bottle moves into the sterilization room 501 of the packaging high-temperature sterilization component 5, and the hot water in the water tank 502 sprays the inside and outside of the glass bottle with hot water through the spray head 503 at the lower end for hot water spray disinfection. The used hot water passes through the transmission belt 2 and falls into the water receiving pool 504 at the lower end.
[0027] Then the glass bottles enter the hot air drying room 6, and the water heater outputs downward hot air to dry the residual moisture inside and outside the glass bottles.
[0028] In the third step, the glass bottle moves to the lower end of the bird's nest isinglass raw material processing component 1, and the quantitative feeding channel 105 is quantitatively filled with the bird's nest isinglass mixture to enter the next stage of the sealing process.
[0029] In the fourth step, a raw material high-temperature sterilization component 4 is set on the outside of the bird's nest isinglass raw material processing component 1, and the hot water temperature stored in the heating room 401 is used to heat and disinfect a large area of the interior. When used together with the internal stirring device 102, the bird's nest isinglass mixture can be heated evenly to ensure the purpose of killing microorganisms, while minimizing the impact on product quality and maintaining the consistency of the quality of the bird's nest isinglass product.
[0030] In the fifth step, the hot water can be recycled. After the hot water in the heating room 401 is output to the water tank 502 through the water outlet channel 403, the spray water passes through the transmission belt 2 and falls into the water receiving pool 504 at the lower end. After the temperature is increased by the heating pipe 505 in the water receiving pool 504, it is pressurized again by the water pump 506 and input into the heating room 401 through the water inlet channel 402.
[0031] Through the above steps, high-temperature sterilization is performed by adopting hot water circulation. When the hot water passes through the raw material high-temperature sterilization component 4, the temperature can be introduced into the bird's nest fish glue raw material processing component 1, and a large area of the interior is heated and disinfected. When used in conjunction with the internal stirring device 102, the bird's nest fish glue mixture can be heated evenly to ensure that the purpose of killing microorganisms is achieved, while minimizing the impact on product quality and maintaining the consistency of the quality of the bird's nest fish glue product. The hot water passes through the packaging material high-temperature sterilization component 5 to spray and disinfect the inside and outside of the glass bottle with hot water, and finally it is recovered and heated, and heated again to supply the raw material high-temperature sterilization component 4 for use, thereby greatly reducing the waste of resources.
[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A high temperature sterilization device for bird's nest fish maw products, comprising a bird's nest fish maw raw material processing component (1); characterized in that: The invention also comprises a transmission belt (2), a packaging positioning ring (3), a raw material high-temperature sterilization component (4), a packaging high-temperature sterilization component (5), and a hot air drying room (6); the lower end of the bird's nest fish glue raw material processing component (1) is provided with a transmission belt (2) for driving the packaging to move; the outer surface of the transmission belt (2) is fixedly connected with packaging positioning rings (3) distributed at equal intervals; the outer side of the bird's nest fish glue raw material processing component (1) is provided with a raw material high-temperature sterilization component (4) for high-temperature sterilization of the raw material of the bird's nest fish glue product; the upper right side of the transmission belt (2) is respectively provided with a packaging high-temperature sterilization component (5) for hot water spray disinfection of the packaging and a hot air drying room (6) for drying the packaging; the packaging positioning ring (3) is made of silica gel.
2. A high temperature sterilization device for bird's nest fish glue products according to claim 1, characterized in that: The bird's nest fish glue raw material processing component (1) comprises a raw material barrel (101), a stirring device (102), a lifting cylinder (103), a sealing strip (104), a quantitative material discharge channel (105) and a barrel cover (106); the stirring device (102) is installed inside the raw material barrel (101).
3. A high temperature sterilization device for bird's nest fish glue products according to claim 2, characterized in that: Both front and rear ends of the raw material barrel (101) are provided with lifting cylinders (103); a barrel cover (106) is installed at the upper end of the piston rod of the lifting cylinder (103); a sealing strip (104) is provided at the connection between the barrel cover (106) and the upper end of the stirring device (102); and a quantitative material discharge channel (105) is installed at the lower end of the raw material barrel (101).
4. A high temperature sterilization device for bird's nest fish glue products according to claim 1, characterized in that: The raw material high-temperature sterilization component (4) comprises a heating chamber (401), a water inlet channel (402) and a water outlet channel (403); the water inlet channel (402) is fixedly connected to the upper side of the rear end of the heating chamber (401); and the water outlet channel (403) is fixedly connected to the lower side of the front end of the heating chamber (401).
5. A high temperature sterilization device for bird's nest fish glue products according to claim 1, characterized in that: The package high temperature sterilization assembly (5) comprises a sterilization room (501), a water storage tank (502), a spray head (503), a water receiving pool (504), a heating pipe (505) and a water pump (506); the upper end of the sterilization room (501) is fixedly connected to the water storage tank (502); the lower end of the water storage tank (502) is equipped with a spray head (503) for spraying hot water on the package passing through.
6. A high temperature sterilization device for bird's nest fish glue products according to claim 5, characterized in that: A water receiving pool (504) is arranged directly below the spray head (503); a heating pipe (505) is installed inside the water receiving pool (504); and a water supply pump (506) for supplying water to the raw material high-temperature sterilization component (4) is installed on the rear side of the upper end of the water receiving pool (504).
7. A high temperature sterilization device for bird's nest fish glue products according to claim 1, characterized in that: The inlet and outlet of the packaging high-temperature sterilization component (5) and the hot air drying room (6) are both provided with partition curtains for maintaining the internal temperature.