Reaction kettle

By integrating the stirring and filter cloth structure in the reactor, the problem of high land and energy consumption of material concentration devices in the prior art is solved, and the efficient and low energy consumption of material concentration effect is achieved.

CN222152003UActive Publication Date: 2024-12-13GUANGDONG BRUNP RECYCLING TECH CO LTD +1
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Patent Information

Application Number
CN202420187226.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2024-12-13
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

The existing material concentration device requires additional concentrators, which covers a large area and consumes high energy.

Method used

A reactor including a kettle body, feed pipe, agitating mechanism and a built-in concentration mechanism is designed. The agitating shaft, filter cloth and pressure telescope are used to achieve the concentration of materials, reducing the dependence on external concentrates.

Benefits of technology

The reactor that realizes the material concentration function has small space, low energy consumption, simple structure and convenient operation, and is easy to achieve by modifying the existing reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a reaction kettle. The reaction kettle comprises a kettle body, a feeding pipe, a stirring mechanism and a concentrating mechanism, a cover plate is arranged at the top end of the kettle body, and a fixing ring is arranged on the inner wall of the kettle body; the stirring mechanism comprises a stirring shaft and a stirring paddle, the concentrating mechanism comprises a sealing bearing, first filter cloth, a pressing plate, second filter cloth and a pressure expansion piece, an inner ring of the sealing bearing sleeves a shaft body of the stirring shaft, the inner circumferential wall of the first filter cloth sleeves and is connected to the outer circumferential wall of an outer ring of the sealing bearing, and the inner circumferential wall of the pressing plate sleeves and is connected to the outer circumferential wall of the first filter cloth; the inner peripheral wall of the second filter cloth is connected to the outer peripheral wall of the pressing plate in a sleeving manner, the outer peripheral wall of the second filter cloth is fixedly connected with the fixing ring, the pressure expansion piece is arranged on the cover plate, and the power expansion end of the pressure expansion piece is connected with the pressing plate. Due to the fact that the concentration mechanism is arranged in the kettle body, the reaction kettle has the material concentration function, and compared with a traditional mode that a reaction kettle is matched with a concentrator to concentrate materials, the reaction kettle is small in occupied space and low in energy consumption.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of material concentration, and in particular to a reaction kettle. Background Art

[0002] In modern industrial production, material concentration is an important production link. With the development of concentration technology, it is widely used in chemical industry, light industry, medicine, food and other fields.

[0003] The material concentrating devices currently on the market are usually composed of a reactor and a concentrator. For example, Chinese patent No. CN215901750U2 proposes a lithium battery raw material concentrating and thickening system, which arranges a concentrator on one side of the reactor, and then connects the reactor and the concentrator through a pipeline. A diaphragm pump is also provided at the pipeline connection to make the lithium battery raw material concentrating and thickening system stable and efficient for concentrating lithium battery raw materials.

[0004] The technical solution in the above patent can achieve the function of material concentration well, but it also has the following problems:

[0005] When the material is concentrated through the reactor, an additional concentrator is required, which results in a large footprint and high energy consumption of the material concentration device. Utility Model Content

[0006] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a reactor that occupies a small space, consumes low energy, and has a material concentration function.

[0007] The purpose of this disclosure is achieved through the following technical solutions:

[0008] A reaction kettle, comprising a kettle body, a feed pipe, a stirring mechanism and a concentrating mechanism, wherein a cover plate is provided at the top of the kettle body, a fixing ring is provided at the inner wall of the kettle body, a clearing valve is provided at the side wall of the kettle body adjacent to the fixing ring, and the clearing valve is located above the fixing ring; the feed pipe is located below the fixing ring, and the feed pipe is passed through the kettle body; the stirring mechanism comprises a stirring shaft and a stirring paddle, the stirring paddle is located in the kettle body, the stirring shaft is passed through the cover plate and is connected to the stirring paddle; the concentrating mechanism comprises a sealing bearing, a first filter cloth , a pressure plate, a second filter cloth and a pressure expander, the inner ring of the sealed bearing is sleeved on the shaft body of the stirring shaft, and the sealed bearing is arranged flush with the fixed ring, the inner circumferential wall of the first filter cloth is sleeved and connected to the outer circumferential wall of the outer ring of the sealed bearing, the inner circumferential wall of the pressure plate is sleeved and connected to the outer circumferential wall of the first filter cloth, the inner circumferential wall of the second filter cloth is sleeved and connected to the outer circumferential wall of the pressure plate, the outer circumferential wall of the second filter cloth is fixedly connected to the fixed ring, the pressure expander is arranged on the cover plate, and the power expansion end of the pressure expander is connected to the pressure plate.

[0009] In one embodiment, a one-way valve is provided on the pressure plate. When the pressure expander drives the pressure plate to move toward the bottom of the kettle body, the one-way valve is closed; when the pressure expander drives the pressure plate to move toward the cover plate, the one-way valve is opened.

[0010] In one of the embodiments, a discharge valve is provided at the bottom of the kettle.

[0011] In one embodiment, the stirring mechanism further includes a driving motor, the driving motor is disposed on the cover plate, and a power output end of the driving motor is connected to the stirring shaft.

[0012] In one of the embodiments, the cover plate is provided with a viewing window.

[0013] In one of the embodiments, a filter cloth replacement port is provided on the side wall of the kettle body, and the filter cloth replacement port is arranged adjacent to the cover plate.

[0014] In one embodiment, the pressure telescopic device is a telescopic cylinder or a hydraulic telescopic rod.

[0015] In one embodiment, the first filter cloth, the pressing plate and the second filter cloth are all concentric circle structures.

[0016] In one embodiment, there are multiple pressure expanders, and the multiple pressure expanders are evenly distributed on the pressure plate with the stirring shaft as the center.

[0017] In one of the embodiments, the feed pipe is provided with a check valve.

[0018] Compared with the prior art, the present invention has at least the following advantages:

[0019] 1. Since a concentrating mechanism is provided in the reactor body, the reactor has the function of concentrating materials. Compared with the traditional method of concentrating materials by using a reactor with a concentrator, the reactor disclosed in the present invention occupies a smaller space and has lower energy consumption;

[0020] 2. The reactor disclosed in the present invention has a relatively simple structure and is easy to operate;

[0021] 3. The reactor disclosed in the present invention can be obtained by modifying a conventional reactor, which is easy to implement. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present disclosure and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 This is a schematic structural diagram of a reactor according to an embodiment;

[0024] Figure 2 for Figure 1 The schematic diagram of the connection between the concentration mechanism and the reactor body in the reactor shown;

[0025] Reference numerals:

[0026] The reactor 10 includes a reactor body 100, a filter cloth replacement port 101, a cover plate 110, a visual window 112, a fixing ring 120, a clearing valve 130, a discharge valve 140; a feed pipe 200, a check valve 210; a stirring mechanism 300, a stirring shaft 310, a stirring paddle 320, and a driving motor 330; a concentrating mechanism 400, a sealing bearing 410, a first filter cloth 420, a pressing plate 430, a one-way valve 432, a second filter cloth 440, and a pressure expander 450. DETAILED DESCRIPTION

[0027] In order to facilitate the understanding of the present disclosure, the present disclosure will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present disclosure are given in the drawings. However, the present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present disclosure more thoroughly and comprehensively understood.

[0028] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present disclosure. The terms used herein in the specification of the present disclosure are only for the purpose of describing specific embodiments and are not intended to limit the present disclosure. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0030] In order to better understand the technical solutions and beneficial effects of the present invention, the present invention is further described in detail below in conjunction with specific embodiments:

[0031] See also Figure 1 and Figure 2 , which is a reactor 10 of an embodiment of the utility model, comprising a reactor body 100, a feed pipe 200, a stirring mechanism 300 and a concentrating mechanism 400, wherein a cover plate 110 is provided at the top of the reactor body 100, a fixing ring 120 is provided on the inner wall of the reactor body 100, a clearing valve 130 is provided on the side wall of the reactor body 100 adjacent to the fixing ring 120, and the clearing valve 130 is located above the fixing ring 120; the feed pipe 200 is located below the fixing ring 120, and the feed pipe 200 is penetrated through the reactor body 100; the stirring mechanism 300 comprises a stirring shaft 310 and a stirring paddle 320, and the stirring paddle 320 is located in the reactor body 100, and the stirring shaft 310 is penetrated through the cover plate 110 and connected to the stirring paddle 320; the concentrating mechanism 400 includes a sealed bearing 410, a first filter cloth 420, a pressure plate 430, a second filter cloth 440 and a pressure expander 450. The inner ring of the sealed bearing 410 is sleeved on the shaft body of the stirring shaft 310, and the sealed bearing 410 is arranged flush with the fixed ring 120. The inner circumferential wall of the first filter cloth 420 is sleeved and connected to the outer circumferential wall of the outer ring of the sealed bearing 410. The inner circumferential wall of the pressure plate 430 is sleeved and connected to the outer circumferential wall of the first filter cloth 420. The inner circumferential wall of the second filter cloth 440 is sleeved and connected to the outer circumferential wall of the pressure plate 430. The outer circumferential wall of the second filter cloth 440 is fixedly connected to the fixed ring 120. The pressure expander 450 is arranged on the cover plate 110, and the power expansion end of the pressure expander 450 is connected to the pressure plate 430.

[0032] In this embodiment, a cover plate 110 is provided at the top of the kettle body 100, a fixing ring 120 is provided on the inner wall of the kettle body 100, the stirring shaft 310 is passed through the cover plate 110, the inner ring of the sealing bearing 410 is sleeved on the shaft body of the stirring shaft 310, and the sealing bearing 410 is flush with the fixing ring 120, and the feed pipe 200 is located below the fixing ring 120, that is, the feed pipe 200 is located below the concentrating mechanism 400. First, the material enters the inner cavity of the kettle body 100 through the feed pipe 200. The material entering the kettle body 100 is located below the concentration mechanism 400. The material is stirred evenly by the stirring action of the stirring mechanism 300. When the material in the kettle body 100 reaches the preset liquid level, the pressure expansion device 450 is started, and the pressure expansion device 450 drives the pressing plate 430 to move toward the bottom of the kettle body 100. The material is compressed by the pressing plate 430, and the water in the material is filtered out through the first filter cloth 420 and the second filter cloth 440 and discharged by the clearing valve 130. When the pressing plate 430 reaches the set stroke, the pressure expansion device 450 retracts, that is, the pressure expansion device 450 drives the pressing plate 430 to move toward the cover plate 110, and the liquid level of the material in the reactor 10 is reduced, and the material is concentrated. At this time, there is a free liquid level in the kettle body 100, and appropriate materials are continued to be added to the kettle body 100 through the liquid inlet pipe, and then the above-mentioned concentration operation steps are repeatedly cycled until there is no free liquid level in the kettle body 100. It can be understood that by adjusting the extension and retraction frequency of the pressing plate 430 and the stroke of the pressing plate 430 , the liquid level in the kettle body 100 can be stably controlled.

[0033] In this embodiment, since a concentrating mechanism 400 is provided in the kettle body 100, the reactor 10 has the function of concentrating materials. Compared with the traditional method of combining a reactor 10 with a concentrator to concentrate materials, the reactor 10 disclosed in the present invention occupies a smaller space and has lower energy consumption; the reactor 10 disclosed in the present invention has a relatively simple structure and is easy to operate; the reactor 10 disclosed in the present invention can be obtained by modifying a conventional reactor and is easy to implement.

[0034] In one embodiment, the inner circumferential wall of the first filter cloth is connected to the outer circumferential wall of the outer ring of the sealing bearing through a clamp, the outer circumferential wall of the first filter cloth is connected to the inner circumferential wall of the pressure plate through the clamp, the inner circumferential wall of the second filter cloth is connected to the outer circumferential wall of the pressure plate through the clamp, and the outer circumferential wall of the second filter cloth is connected to the fixing ring through the clamp.

[0035] In one embodiment, see Figure 1The pressure plate 430 is provided with a one-way valve 432. When the pressure expansion device 450 drives the pressure plate 430 to move toward the bottom of the kettle body 100, the one-way valve 432 is closed; when the pressure expansion device 450 drives the pressure plate 430 to move toward the cover plate 110, the one-way valve 432 is opened. In this embodiment, when the pressure expansion device 450 drives the pressure plate 430 to move toward the bottom of the kettle body 100, that is, when the pressure expansion device 450 compresses the material, the one-way valve 432 remains closed; and when the pressure expansion device 450 contracts and drives the pressure plate 430 to move toward the cover plate 110, the one-way valve 432 is opened to balance the air pressure in the kettle body 100.

[0036] In one embodiment, the pressing plate is a stainless steel pressing plate, so as to ensure that the structural strength of the pressing plate is high and the service life is long.

[0037] In one embodiment, see Figure 1 The bottom of the kettle body 100 is provided with a discharge valve 140. Thus, by providing the discharge valve 140 at the bottom of the kettle body 100, the concentrated material is collected by using the discharge valve 140.

[0038] In one embodiment, see Figure 1 The stirring mechanism 300 further includes a driving motor 330, which is disposed on the cover plate 110, and a power output end of the driving motor 330 is connected to the stirring shaft 310. In this embodiment, the driving motor 330 is provided to drive the stirring shaft 310 to rotate, and the stirring shaft 310 drives the stirring paddle 320 to stir the material in the kettle body 100.

[0039] In one embodiment, see Figure 1 The cover plate 110 is provided with a visual window 112. In this embodiment, by providing the visual window 112 on the cover plate 110, it is convenient for the operator to observe the concentration of the material in the kettle body 100 through the visual window 112.

[0040] In one embodiment, see Figure 1 The side wall of the kettle body 100 is provided with a filter cloth replacement port 101, and the filter cloth replacement port 101 is arranged adjacent to the cover plate 110. In this embodiment, by providing the filter cloth replacement port 101 on the side wall of the kettle body 100, and the filter cloth replacement port 101 is arranged adjacent to the cover plate 110, the operator can remove and install the first filter cloth 420 and the second filter cloth 440 through the filter cloth replacement port 101, so as to replace the first filter cloth 420 and the second filter cloth 440 in time.

[0041] In one embodiment, the pressure telescopic device is a telescopic cylinder or a hydraulic telescopic rod.

[0042] In one embodiment, see Figure 2 The first filter cloth 420, the pressing plate 430 and the second filter cloth 440 are all concentric circle structures.

[0043] In one embodiment, see Figure 2 The number of the pressure expansion joints 450 is multiple, and the multiple pressure expansion joints 450 are evenly distributed on the pressing plate 430 with the stirring shaft 310 as the center. In this way, it is ensured that the pressing plate 430 is evenly stressed, so that the pressing plate 430 is better used to compress the material and improve the concentration effect of the material.

[0044] In one embodiment, see Figure 1 , the feed pipe 200 is provided with a check valve 210. Thus, by providing the check valve 210 in the feed pipe 200, it is prevented that when the pressure in the kettle body 100 changes, the material flows back through the feed pipe 200.

[0045] Compared with the prior art, the present invention has at least the following advantages:

[0046] 1. Since the concentrating mechanism 400 is provided in the kettle body 100, the reactor 10 has the function of concentrating the material. Compared with the conventional method of concentrating the material by using the reactor 10 in combination with a concentrator, the reactor 10 of the present disclosure occupies a smaller space and has lower energy consumption;

[0047] 2. The reactor 10 disclosed in the present invention has a relatively simple structure and is easy to operate;

[0048] 3. The reactor 10 disclosed in the present invention can be obtained by modifying a conventional reactor, which is easy to implement.

[0049] The above-mentioned embodiments only express several implementation methods of the present disclosure, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the disclosed patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present disclosure, and these all belong to the protection scope of the present disclosure. Therefore, the protection scope of the disclosed patent shall be subject to the attached claims.

Claims

1. A reaction kettle, characterized in that: include: A kettle body (100), wherein a cover plate (110) is provided at the top of the kettle body (100), a fixing ring (120) is provided on the inner wall of the kettle body (100), and a clearing valve (130) is provided on the side wall of the kettle body (100) adjacent to the fixing ring (120), and the clearing valve (130) is located above the fixing ring (120); A feed pipe (200) is located below the fixing ring (120), and the feed pipe (200) is passed through the kettle body (100); A stirring mechanism (300) comprises a stirring shaft (310) and a stirring paddle (320), wherein the stirring paddle (320) is located in the kettle body (100), and the stirring shaft (310) is passed through the cover plate (110) and connected to the stirring paddle (320); The concentrating mechanism (400) comprises a sealing bearing (410), a first filter cloth (420), a pressure plate (430), a second filter cloth (440) and a pressure expansion device (450), wherein the inner ring of the sealing bearing (410) is sleeved on the shaft body of the stirring shaft (310), and the sealing bearing (410) is flush with the fixing ring (120), and the inner peripheral wall of the first filter cloth (420) is sleeved and connected to the outer periphery of the outer ring of the sealing bearing (410). The inner circumferential wall of the pressing plate (430) is sleeved and connected to the outer circumferential wall of the first filter cloth (420), the inner circumferential wall of the second filter cloth (440) is sleeved and connected to the outer circumferential wall of the pressing plate (430), the outer circumferential wall of the second filter cloth (440) is fixedly connected to the fixing ring (120), the pressure expansion joint (450) is arranged on the cover plate (110), and the power expansion joint (450) is connected to the pressing plate (430).

2. The reactor according to claim 1, characterized in that: The pressure plate (430) is provided with a one-way valve (432). When the pressure expansion joint (450) drives the pressure plate (430) to move toward the bottom of the kettle body (100), the one-way valve (432) is closed; when the pressure expansion joint (450) drives the pressure plate (430) to move toward the cover plate (110), the one-way valve (432) is opened.

3. The reactor according to claim 1, characterized in that: A discharge valve (140) is provided at the bottom of the kettle body (100).

4. The reactor according to claim 1, characterized in that: The stirring mechanism (300) further comprises a driving motor (330), wherein the driving motor (330) is arranged on the cover plate (110), and a power output end of the driving motor (330) is connected to the stirring shaft (310).

5. The reactor according to claim 1, characterized in that: The cover plate (110) is provided with a viewing window (112).

6. The reactor according to claim 1, characterized in that: The side wall of the kettle body (100) is provided with a filter cloth replacement port (101), and the filter cloth replacement port (101) is arranged adjacent to the cover plate (110).

7. The reactor according to claim 1, characterized in that: The pressure telescopic device (450) is a telescopic cylinder or a hydraulic telescopic rod.

8. The reactor according to claim 1, characterized in that: The first filter cloth (420), the pressing plate (430) and the second filter cloth (440) are all concentric circle structures.

9. The reactor according to claim 8, characterized in that: The number of the pressure expanders (450) is multiple, and the multiple pressure expanders (450) are evenly distributed on the pressure plate (430) with the stirring shaft (310) as the center of the circle.

10. The reaction kettle according to claim 1, characterized in that: The feed pipe (200) is provided with a check valve (210).