Spraying device for spiral rotor

By introducing rotating components and protective components into the spraying device, the problems of uneven spraying and dust accumulation on the surface of the screw rotating spool are solved, and a more uniform spraying effect and longer equipment life are achieved.

CN222152537UActive Publication Date: 2024-12-13JINAN CHANGQING THERMAL SPRAY CO LTD
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Patent Information

Application Number
CN202420301138.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2024-12-13
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

The existing spraying device is difficult to achieve uniform spraying when spraying the screw rotating surface, especially at the inclined surface and gaps, and dust is prone to enter the displacement mechanism and lead to accumulation of impurities, affecting the spraying effect.

Method used

A spraying device including rotating components and protective components is designed. The connecting block and turntable are driven by an electric push rod to achieve the angle inclination of the spray gun. Combined with the design of the dustproof plate and the sliding plate, the position of the dustproof plate is maintained by using a spring to prevent the Dust accumulation.

Benefits of technology

The uniform spraying of the inclined surface and gap of the screw rotor is achieved, extending the service life of the displacement assembly and avoiding the impact of impurities accumulation on the spraying effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222152537U_ABST
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Abstract

The spraying device comprises a base, supporting seats are arranged at the two ends of the base, chucks are oppositely arranged on the inner sides of the two supporting seats, a first motor for driving the chucks to rotate is arranged on the side, away from the chucks, of one supporting seat, and the spiral rotor is arranged between the chucks on the two sides. A smoke recovery unit is slidably arranged on one side of the spiral rotor, a spray gun is arranged on the side, away from the smoke recovery unit, of the spiral rotor, a rotary disc is fixedly arranged at the bottom of the spray gun and rotationally connected with a powder feeder, a displacement assembly is fixedly connected to the bottom of the powder feeder, and a displacement groove is formed in the outer portion of the displacement assembly. The protective assembly is arranged between the displacement assembly and the powder feeder, the rotating assembly used for rotating the angle of the rotating disc is arranged between the powder feeder and the rotating disc, a certain inclination angle can be generated by the spray gun, the displacement assembly can be separated from the external spraying environment, and dust or impurities are prevented from entering the displacement assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of thermal spraying equipment, in particular to a spraying device for a spiral rotor. Background Art

[0002] At present, the surface of the spiral rotor is processed to make it anti-wear and anti-corrosion, usually using the supersonic flame spraying process, which is a new type of thermal spraying technology developed in the early 1980s on the basis of ordinary flame spraying. It uses hydrogen, acetylene, propylene, kerosene, etc. as fuel, oxygen as a combustion aid, and burns in a combustion chamber or a special nozzle to produce a supersonic flame. At the same time, the powder is sent into the flame to produce molten or semi-molten particles, which collide at high speed and deposit on the surface of the substrate to form a coating.

[0003] The existing spraying device can only perform spraying operations at one angle. Since the surface of the spiral rotor is uneven, it is difficult to spray evenly on the inclined surfaces and gaps. Secondly, during use, a large amount of dust enters the displacement mechanism. Over time, a large amount of impurities will exist in the mechanism of the mobile spray gun, which is difficult to clean and may even affect the movement rate of the spray gun, resulting in a deterioration in the spraying effect. Utility Model Content

[0004] The purpose of the utility model is to provide a spraying device for a spiral rotor to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spraying device for a spiral rotor, comprising a base, support seats are arranged at both ends of the base, chucks are arranged on the inner sides of the two support seats opposite to each other, a first motor that drives the chuck to rotate is arranged on the side of one of the support seats away from the chuck, a spiral rotor is arranged between the chucks on both sides, a smoke recovery unit is slidably arranged on one side of the spiral rotor, a spray gun is arranged on the side of the spiral rotor away from the smoke recovery unit, a turntable is fixedly arranged at the bottom of the spray gun, a powder feeder is rotatably connected to the turntable, a displacement assembly is fixedly connected to the bottom of the powder feeder, a displacement groove is arranged on the outside of the displacement assembly, a protective assembly is arranged between the displacement assembly and the powder feeder, and a rotating assembly for rotating the turntable angle is arranged between the powder feeder and the turntable.

[0006] Preferably, the displacement assembly includes a movable plate, a slider is provided at the bottom of the movable plate, a screw is threaded inside the slider, one end of the screw is rotatably connected to the side wall of the displacement groove, and the other end passes through the side wall of the displacement groove and is connected to a second motor, and the movable plate is welded to the powder feeder.

[0007] Preferably, the protection component includes dustproof plates symmetrically arranged on both sides of the top of the displacement groove, each of the dustproof plates is a trapezoidal structure, and the adjacent dustproof plates are stacked, and a sliding plate is welded on one side of the middle of the long side of each dustproof plate, and the sliding plate is an "L"-shaped structure. Slide grooves matching the sliding plates are respectively arranged on both sides of the top of the displacement groove, and a sliding rod is arranged inside the sliding groove, one end of the sliding rod is fixedly connected to the displacement groove, and a limiting plate is arranged on the other end, and a circular hole matching the sliding rod is opened on the sliding plate, the sliding plate is slidably connected to the sliding rod, and a spring is arranged on the outside of the sliding rod between the sliding plate and the displacement groove.

[0008] Preferably, a push block is fixedly provided at the bottom of the movable plate.

[0009] Preferably, the rotating assembly comprises an electric push rod, one end of which is rotatably connected to the powder feeder, and the other end of which is rotatably connected to a connecting block, and the connecting block is fixedly connected to the turntable.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] (1) By setting a rotating assembly and utilizing the electric push rods connected at both ends to rotate, the connecting block 132 is driven to move, and the turntable is driven to rotate along a circle through 132, so that the spray gun is tilted at a certain angle, so that the inclined surface and gap of the spiral rotor are sprayed evenly, thereby optimizing the spraying effect.

[0012] (2) By setting up a protective component, the push-out block is used to push the dust-proof plates to move away from each other, and the inclined surfaces on both sides of the push-out block are used to keep the position of the dust-proof plates stationary. When the push-out block completely leaves the dust-proof plate 121, the dust-proof plate returns to the starting position through the elastic force of the spring, and the short sides of the dust-proof plates on both sides contact each other, which plays a dust-proof role for the internal displacement component, thereby increasing the service life of the displacement component, avoiding the influence of excessive accumulation of impurities on the operation of the displacement component, and ensuring the smooth progress of the spraying operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0014] Figure 2 It is a schematic diagram of the planar structure of the displacement assembly in the utility model;

[0015] Figure 3 for Figure 1 A local enlarged schematic diagram of the middle A;

[0016] Figure 4 It is a schematic diagram of the position relationship of the limiting plate in the utility model;

[0017] Figure 5 for Figure 1 A local enlarged schematic diagram of point B in the middle.

[0018] In the figure: 1. base; 2. support base; 3. chuck; 4. first motor; 5. spiral rotor; 6. smoke recovery unit; 7. spray gun; 8. turntable; 9. powder feeder; 10. displacement assembly; 101. moving plate; 102. slider; 103. screw; 104. second motor; 11. displacement slot; 12. protection assembly; 121. dustproof plate; 122. sliding plate; 123. slide slot; 124. slide rod; 125. limit plate; 126. spring; 127. push block; 13. rotating assembly 131. electric push rod; 132. connecting block. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, rather than all the embodiments. The components of the embodiment of the utility model generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the utility model for protection, but merely represents the selected embodiment of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0020] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0021] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0022] See also Figure 1-5The utility model provides an embodiment: a spraying device for a spiral rotor, comprising a base 1, support bases 2 are arranged at both ends of the base 1, chucks 3 are arranged on the inner sides of the two support bases 2, a first motor 4 that drives the chuck 3 to rotate is arranged on the side of one of the support bases 2 away from the chuck 3, a spiral rotor 5 is arranged between the chucks 3 on both sides, a smoke recovery unit 6 is slidably arranged on one side of the spiral rotor 5, the spiral rotor 5 is fixed by the chuck 3, the first motor 4 drives the spiral rotor 5 to rotate, a spray gun 7 is arranged on the side of the spiral rotor 5 away from the smoke recovery unit 6, the spray gun 7 sprays the surface of the spiral rotor 5, a turntable 8 is fixedly arranged at the bottom of the spray gun 7, and the turntable 8 A powder feeder 9 is rotatably connected, and a displacement assembly 10 is fixedly connected to the bottom of the powder feeder 9, wherein the displacement assembly 10 includes a movable plate 101, a slider 102 is arranged at the bottom of the movable plate 101, a screw 103 is screwed inside the slider 102, one end of the screw 103 is rotatably connected to the side wall of the displacement slot 11, and the other end passes through the side wall of the displacement slot 11 and is connected to a second motor 104, the movable plate 101 is welded to the powder feeder 9, when the second motor 104 is started, it drives the screw 103 to rotate, so that the slider 102 screwed to the screw 103 moves, and drives the powder feeder 9 fixedly connected to the movable plate 101 to move, so that the spray gun 7 moves, and the spiral rotor 5 is sprayed comprehensively.

[0023] A displacement groove 11 is arranged on the outside of the displacement component 10, and a protection component 12 is arranged between the displacement component 10 and the powder feeder 9, wherein the protection component 12 includes dustproof plates 121 symmetrically arranged on both sides of the top of the displacement groove 11, each dustproof plate 121 is a trapezoidal structure, and the adjacent dustproof plates 121 are stacked, and the dustproof plates 121 are stacked up and down to separate the screw 103 from the outside, and a sliding plate 122 is welded on one side of the middle of the long side of each dustproof plate 121, and the sliding plate 122 is an "L"-shaped structure. Slide grooves 123 adapted to the sliding plate 122 are respectively arranged on both sides of the top of the displacement groove 11, and a sliding rod 124 is arranged inside the sliding groove 123, one end of the sliding rod 124 is fixedly connected to the displacement groove 11, and a limiting plate 125 is arranged on the other end, and the limiting plate 125 is arranged to prevent the sliding plate 122 from detaching from the sliding rod 124, so that the sliding plate 122 is always in the sliding groove 1 23 moves in; a circular hole adapted to the slide rod 124 is opened on the sliding plate 122, and the sliding plate 122 is slidably connected with the slide rod 124, so that the dustproof plate 121 can move along the slide groove 123 through the sliding plate 122 sliding on the slide rod 124, and a spring 126 is arranged on the outside of the slide rod 124 between the sliding plate 122 and the displacement groove 11, so that the dustproof plate 121 can be reset when the dustproof plate 121 is displaced. A pushing block 127 is fixedly arranged at the bottom of the movable plate 101, and the two ends of the pushing block 127 are arrow structures and the two sides are plane structures. When moving, the pushing block 127 first contacts the dustproof plate 121 and pushes the dustproof plate 121 to both sides. The plane structures on both sides keep the dustproof plate 121 stationary. When the other end of the pushing block 127 passes through, the dustproof plate 121 is reset by the spring 126, and the short sides of the two dustproof plates 121 overlap.

[0024] A rotating assembly 13 is provided between the powder feeder 9 and the turntable 8 for rotating the angle of the turntable 8, wherein the rotating assembly 13 includes an electric push rod 131, one end of the electric push rod 131 is rotatably connected to the powder feeder 9, and the other end is rotatably connected to a connecting block 132, and the connecting block 132 is fixedly connected to the turntable 8. The electric push rod 131 pushes the connecting block 132 to drive the turntable 8 to rotate, so that the spray gun 7 changes a certain angle.

[0025] When the embodiment of the present application is in use: first, the first motor 4 is turned on, so that the spiral rotor 5 starts to rotate, the displacement assembly 10 moves the spray gun 7 to one end, the spray gun 7 is turned on, and the second motor 104 in the displacement assembly 10 starts to rotate, driving the slider 103 to move, so that the movable plate 102 drives the powder feeder 9 and the spray gun 7 to move at the same time. During the movement, one end of the ejection block 127 contacts the dustproof plate 121, and the inclined surface of the dustproof plate 121 is thrust, so that the two dustproof plates 121 move away from each other, providing space for the connection between the movable plate 101 and the slider 103 to move to one side. When the ejection block 127 completely passes the dustproof plate 121, the dustproof plate 121 is reset by the spring 126 to continue to play a dustproof role;

[0026] In order to allow the spray gun 7 to have a certain tilt angle, the electric push rod 131 is turned on to drive the turntable 8 to rotate, so that the spray gun 7 is tilted at a certain angle, making the spraying effect more uniform.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A spraying device for a spiral rotor, comprising a base (1), support bases (2) are arranged at both ends of the base (1), chucks (3) are arranged on the inner sides of the two support bases (2) opposite to each other, a first motor (4) for driving the chuck (3) to rotate is arranged on the side of one of the support bases (2) away from the chuck (3), a spiral rotor (5) is arranged between the chucks (3) on both sides, and a smoke recovery unit (6) is slidably arranged on one side of the spiral rotor (5), characterized in that: A spray gun (7) is arranged on the side of the spiral rotor (5) away from the smoke recovery unit (6); a turntable (8) is fixedly arranged at the bottom of the spray gun (7); a powder feeder (9) is rotatably connected to the turntable (8); a displacement assembly (10) is fixedly connected to the bottom of the powder feeder (9); a displacement groove (11) is arranged outside the displacement assembly (10); a protection assembly (12) is arranged between the displacement assembly (10) and the powder feeder (9); and a rotation assembly (13) is arranged between the powder feeder (9) and the turntable (8) for rotating the angle of the turntable (8).

2. A spraying device for a spiral rotor according to claim 1, characterized in that: The displacement assembly (10) comprises a moving plate (101), a slider (102) is arranged at the bottom of the moving plate (101), a screw rod (103) is screwed inside the slider (102), one end of the screw rod (103) is rotatably connected to the side wall of the displacement groove (11), and the other end passes through the side wall of the displacement groove (11) and is connected to a second motor (104), and the moving plate (101) is welded to the powder feeder (9).

3. A spraying device for a spiral rotor according to claim 2, characterized in that: The protection component (12) comprises dustproof plates (121) symmetrically arranged on both sides of the top of the displacement groove (11), each of the dustproof plates (121) is a trapezoidal structure, and adjacent dustproof plates (121) are stacked and arranged, and a sliding plate (122) is welded on one side of the middle of the long side of each dustproof plate (121), and the sliding plate (122) is an "L"-shaped structure. Slide grooves (122) adapted to the sliding plate (122) are respectively arranged on both sides of the top of the displacement groove (11). 123), a sliding rod (124) is arranged inside the sliding groove (123), one end of the sliding rod (124) is fixedly connected to the displacement groove (11), and the other end is provided with a limiting plate (125), a circular hole matching the sliding rod (124) is opened on the sliding plate (122), the sliding plate (122) is slidably connected to the sliding rod (124), and a spring (126) is arranged outside the sliding rod (124) between the sliding plate (122) and the displacement groove (11).

4. A spraying device for a spiral rotor according to claim 3, characterized in that: A push block (127) is fixedly arranged at the bottom of the movable plate (101).

5. A spraying device for a spiral rotor according to claim 1, characterized in that: The rotating assembly (13) comprises an electric push rod (131), one end of which is rotatably connected to the powder feeder (9), and the other end of which is rotatably connected to a connecting block (132), and the connecting block (132) is fixedly connected to the rotating disk (8).