Tea leaf cleaning and dust removing mechanism
The integrated tea cleaning and dust removal mechanism addresses the inefficiencies of separate cleaning and drying processes by enabling simultaneous cleaning and drying, enhancing efficiency and yield.
Patent Information
- Application Number
- CN202420808920.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-18
AI Technical Summary
Existing tea leaf processing systems require separate devices for cleaning and drying, increasing workload and causing losses during transportation, thereby reducing yield.
A combined tea cleaning and dust removal mechanism integrating a box body with a driving mechanism, cleaning mechanism, and drying mechanism, utilizing a filter cartridge, servo motor, and dual-purpose pump to facilitate simultaneous cleaning and drying.
Enhances cleaning efficiency and reduces losses by allowing simultaneous cleaning and drying, improving tea leaf yield.
Smart Images

Figure CN222153142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea cleaning, in particular to a tea cleaning and dust removal mechanism. Background Art
[0002] During the processing of tea leaves, there is a lot of dust on the surface, so the surface of the tea leaves needs to be dusted.
[0003] In the prior art, the dust removal and drying device for tea leaves adopts two different devices for processing. The tea leaves are first cleaned and dusted, and then the cleaned tea leaves are transported to the drying device for drying. This not only increases the workload, but also causes certain losses in the process of continuous cleaning and transportation of the tea leaves, thereby reducing the yield of the tea leaves. Utility Model Content
[0004] The main purpose of the utility model is to provide a tea cleaning and dust removal mechanism, which solves the problem that the tea leaves are first cleaned and dusted, and then transported to a drying device for drying, which not only increases the workload, but also causes certain losses in the process of continuous cleaning and transportation of the tea leaves, thereby reducing the yield of the tea leaves.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A tea cleaning and dust removal mechanism comprises a box body, a driving mechanism arranged on the side of the box body, a cleaning mechanism arranged at the bottom of the driving mechanism, and a drying mechanism connected to the side wall of the box body;
[0007] The cleaning mechanism comprises a mounting frame fixedly connected to the bottom of the driving mechanism, and a filter cartridge movably arranged at the bottom of the mounting frame for carrying tea leaves;
[0008] The drying mechanism comprises a drying box fixedly connected to the side of the box body, and a dual-purpose pump fixedly connected to the outer side wall of the box body for conveying hot air to the box body.
[0009] Preferably, the driving mechanism comprises a support column fixedly connected to the side of the box body, a servo motor fixedly connected to the inner bottom wall of the support column, a transmission plate fixedly connected to the output end of the servo motor, and an electric lifter fixedly connected to the bottom of the transmission plate;
[0010] The output end of the electric lift is fixedly connected to the top of the transmission plate.
[0011] Preferably, the cleaning mechanism also includes a driving motor fixedly connected to the top of the mounting frame, a main gear fixedly connected to the outer wall of the driving motor output end, a movable shaft passing through the side wall of the mounting frame and rotatably connected to the side wall, and a transmission gear fixedly connected to the outer wall of the movable shaft.
[0012] Preferably, the cleaning mechanism further comprises a rectangular transmission block fixedly connected to the end surface of the movable shaft, and a rectangular hole opened at the bottom of the filter cartridge.
[0013] Preferably, the cleaning mechanism also includes a connecting cover inserted at the opening of the filter cartridge, a fixing bolt penetrating the side wall of the filter cartridge and threadedly connected to the connecting cover, a fixing sleeve penetrating the side wall of the mounting frame, an electric push rod fixedly connected to the inner wall of the fixing sleeve, and a support rod fixedly connected to the output end of the electric push rod.
[0014] Preferably, the drying mechanism further comprises a connecting pipe fixedly connected to one end of the dual-purpose pump, and a first electrically controlled valve and a one-way valve fixedly installed inside the connecting pipe.
[0015] Preferably, the drying mechanism further comprises a right-angle tube fixedly connected to the outer side wall of the connecting tube, and a second electrically controlled valve fixedly connected to the inner side wall of the right-angle tube;
[0016] The other end of the right-angle tube is communicated with the interior of the drying box.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] 1. In the utility model, the tea leaves to be cleaned are loaded into the interior of the filter cartridge, and then the connecting cover is plugged into the opening of the filter cartridge and fixed by fixing bolts, and then the rectangular hole is sleeved on the outer surface of the rectangular transmission block, and the filter cartridge is placed horizontally. At this time, the support groove will be directly opposite to the support rod, and then the electric push rod is started, so that the electric push rod drives the support rod to move until the support rod is plugged into the support groove, so that the filter cartridge is limited to the bottom of the mounting frame, and then the mounting frame and the filter cartridge are driven to move up by starting the electric lifter. When the highest point is reached, the servo motor is started, so that the filter cartridge is located directly above the box body, and then the filter cartridge is plugged into the liquid level of the box body by the electric lifter, and finally the driving motor is started, so that the driving motor drives the main gear to rotate, and then drives the transmission gear meshing therewith to rotate, thereby driving the movable shaft to rotate, and the filter cartridge is driven to rotate through the cooperation of the rectangular transmission block and the rectangular hole, so that the liquid cleans the tea leaves.
[0019] 2. In the utility model, the filter cartridge is moved to the opening of the discharge pipe by an electric lift, and then the filter cartridge is driven to rotate by a driving motor to accelerate the drainage rate. After that, the first electric control valve is closed, and the second electric control valve and the drying box are opened. After that, the hot air inside the drying box is transported to the inside of the box by a dual-purpose pump, and the filter cartridge is purged, so as to accelerate the drying efficiency of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the filter cartridge connection structure of the utility model;
[0022] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure in the middle;
[0023] Figure 4 This is a schematic diagram of the distributed structure of the electric control valve of the utility model.
[0024] In the figure: 1, box body; 201, support column; 202, servo motor; 203, transmission plate; 204, electric lift; 301, mounting frame; 302, drive motor; 303, main gear; 304, movable shaft; 305, transmission gear; 306, rectangular transmission block; 307, filter cartridge; 308, connecting cover; 309, fixing bolt; 3010, fixing sleeve; 3011, electric push rod; 3012, support rod; 401, drying box; 402, dual-purpose pump; 403, connecting pipe; 404, first electric control valve; 405, one-way valve; 406, right-angle pipe; 407, second electric control valve. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0026] Embodiment 1: Figure 1-4 As shown, a tea cleaning and dust removal mechanism comprises a box body 1, and a driving mechanism arranged at the side of the box body 1, a cleaning mechanism arranged at the bottom of the driving mechanism, and a drying mechanism connected to the side wall of the box body 1;
[0027] The cleaning mechanism includes a mounting frame 301 fixedly connected to the bottom of the driving mechanism, and a filter cartridge 307 movably arranged at the bottom of the mounting frame 301 for carrying tea leaves;
[0028] The drying mechanism comprises a drying box 401 fixedly connected to the side of the box body 1 , and a dual-purpose pump 402 fixedly connected to the outer side wall of the box body 1 for conveying hot air to the box body 1 .
[0029] The driving mechanism includes a support column 201 fixedly connected to the side of the box body 1, a servo motor 202 fixedly connected to the inner bottom wall of the support column 201, a transmission plate 203 fixedly connected to the output end of the servo motor 202, and an electric lifter 204 fixedly connected to the bottom of the transmission plate 203;
[0030] The output end of the electric lift 204 is fixedly connected to the top of the transmission plate 203 . The cleaning mechanism can be transported to the inside of the box body 1 through the electric lift 204 , and the position of the cleaning mechanism can be adjusted through the servo motor 202 .
[0031] The cleaning mechanism also includes a driving motor 302 fixedly connected to the top of the mounting frame 301, a main gear 303 fixedly connected to the outer wall of the output end of the driving motor 302, a movable shaft 304 that passes through the side wall of the mounting frame 301 and is rotatably connected to the side wall, and a transmission gear 305 fixedly connected to the outer wall of the movable shaft 304, wherein the main gear 303 and the transmission gear 305 are meshed with each other.
[0032] The cleaning mechanism also includes a rectangular transmission block 306 fixedly connected to the end surface of the movable shaft 304, and a rectangular hole opened at the bottom of the filter cartridge 307, wherein the longitudinal section of the rectangular transmission block 306 matches the longitudinal section of the rectangular hole.
[0033] The cleaning mechanism also includes a connecting cover 308 inserted at the opening of the filter cartridge 307, a fixing bolt 309 penetrating the side wall of the filter cartridge 307 and threadedly connected to the connecting cover 308, a fixing sleeve 3010 penetrating the side wall of the mounting frame 301, an electric push rod 3011 fixedly connected to the inner wall of the fixing sleeve 3010, and a support rod 3012 fixedly connected to the output end of the electric push rod 3011, wherein the outer wall of the connecting cover 308 is provided with a support groove, and the inner diameter of the support groove is equal to the outer diameter of the support rod 3012.
[0034] The tea leaves to be cleaned are loaded into the filter cartridge 307, and then the connecting cover 308 is plugged into the opening of the filter cartridge 307, and the connecting cover 308 is fixed by the fixing bolt 309, and then the rectangular hole is sleeved on the outer surface of the rectangular transmission block 306, and the filter cartridge 307 is placed horizontally. At this time, the support groove will face the support rod 3012, and then the electric push rod 3011 is started, so that the electric push rod 3011 drives the support rod 3012 to move until the support rod 3012 is plugged into the support groove, thereby limiting the filter cartridge 307 at the bottom of the mounting frame 301, and then the electric lift is started. 204 is used to drive the mounting frame 301 and the filter cartridge 307 to move upward. When the highest point is reached, the servo motor 202 is started, so that the filter cartridge 307 is located directly above the box body 1. The filter cartridge 307 is then inserted into the box body 1 below the liquid level through the electric lift 204. Finally, the drive motor 302 is started, so that the drive motor 302 drives the main gear 303 to rotate, and then drives the transmission gear 305 meshing therewith to rotate, thereby driving the movable shaft 304 to rotate, and the filter cartridge 307 is driven to rotate through the cooperation of the rectangular transmission block 306 and the rectangular hole, so that the liquid cleans the tea leaves.
[0035] Embodiment 2: Figure 1-4As shown, a tea cleaning and dust removal mechanism comprises a box body 1, and a driving mechanism arranged at the side of the box body 1, a cleaning mechanism arranged at the bottom of the driving mechanism, and a drying mechanism connected to the side wall of the box body 1;
[0036] The cleaning mechanism includes a mounting frame 301 fixedly connected to the bottom of the driving mechanism, and a filter cartridge 307 movably arranged at the bottom of the mounting frame 301 for carrying tea leaves;
[0037] The drying mechanism comprises a drying box 401 fixedly connected to the side of the box body 1 , and a dual-purpose pump 402 fixedly connected to the outer side wall of the box body 1 for conveying hot air to the box body 1 .
[0038] The drying mechanism also includes a connecting pipe 403 fixedly connected to one end of the dual-purpose pump 402, and a first electrically controlled valve 404 and a one-way valve 405 fixedly installed inside the connecting pipe 403, wherein the other end of the connecting pipe 403 extends through the interior of the box body 1, wherein the connecting pipe 403 extends to the interior of the cleaning liquid in the box body 1, and the one-way valve 405 is used to prevent the cleaning liquid from backflowing into the connecting pipe 403.
[0039] The drying mechanism further includes a right-angle tube 406 fixedly connected to the outer side wall of the connecting tube 403, and a second electric control valve 407 fixedly connected to the inner side wall of the right-angle tube 406;
[0040] The other end of the right-angle tube 406 is connected to the interior of the drying box 401, and the other end of the dual-purpose pump 402 is connected to the interior of the box body 1 through the discharge pipe, wherein the first electric control valve 404 is located below the connecting port between the connecting pipe 403 and the right-angle tube 406.
[0041] During the cleaning process, the first electrically controlled valve 404 is opened and the second electrically controlled valve 407 is closed, so that the dual-purpose pump 402 blows air toward the inside of the box 1 through the connecting pipe 403, thereby forming bubbles in the water, and then the tea leaves are rolled in the water, further enhancing the cleaning strength of the tea leaves;
[0042] When the cleaning is completed, the filter cartridge 307 is moved to the opening of the discharge pipe by the electric lift 204, and then the filter cartridge 307 is driven to rotate by the drive motor 302 to accelerate the drainage rate, and then the first electric control valve 404 is closed, the second electric control valve 407 and the drying box 401 are opened, and then the hot air inside the drying box 401 is transported to the inside of the box body 1 by the dual-purpose pump 402, and the filter cartridge 307 is purged, so as to speed up the drying efficiency of the tea leaves.
Claims
1. A tea cleaning and dust removal mechanism, comprising a box (1), and a driving mechanism arranged on the side of the box (1), characterized in that: It also includes a cleaning mechanism disposed at the bottom of the driving mechanism, and a drying mechanism connected to the side wall of the box body (1); The cleaning mechanism comprises a mounting frame (301) fixedly connected to the bottom of the driving mechanism, and a filter cartridge (307) movably arranged at the bottom of the mounting frame (301) for carrying tea leaves; The drying mechanism comprises a drying box (401) fixedly connected to the side of the box body (1), and a dual-purpose pump (402) fixedly connected to the outer side wall of the box body (1) for conveying hot air to the box body (1).
2. A tea cleaning and dust removal mechanism according to claim 1, characterized in that: The driving mechanism comprises a support column (201) fixedly connected to the side of the box body (1), a servo motor (202) fixedly connected to the inner bottom wall of the support column (201), a transmission plate (203) fixedly connected to the output end of the servo motor (202), and an electric lifter (204) fixedly connected to the bottom of the transmission plate (203); The output end of the electric lift (204) is fixedly connected to the top of the transmission plate (203).
3. A tea cleaning and dust removal mechanism according to claim 2, characterized in that: The cleaning mechanism further comprises a driving motor (302) fixedly connected to the top of the mounting frame (301), a main gear (303) fixedly connected to the outer side wall of the output end of the driving motor (302), a movable shaft (304) penetrating the side wall of the mounting frame (301) and rotatably connected to the side wall, and a transmission gear (305) fixedly connected to the outer side wall of the movable shaft (304).
4. A tea cleaning and dust removal mechanism according to claim 3, characterized in that: The cleaning mechanism also includes a rectangular transmission block (306) fixedly connected to the end surface of the movable shaft (304), and a rectangular hole opened at the bottom of the filter cartridge (307).
5. A tea cleaning and dust removal mechanism according to claim 4, characterized in that: The cleaning mechanism also includes a connecting cover (308) inserted into the opening of the filter cartridge (307), a fixing bolt (309) penetrating the side wall of the filter cartridge (307) and threadedly connected to the connecting cover (308), a fixing sleeve (3010) penetrating the side wall of the mounting frame (301), an electric push rod (3011) fixedly connected to the inner wall of the fixing sleeve (3010), and a support rod (3012) fixedly connected to the output end of the electric push rod (3011).
6. A tea cleaning and dust removal mechanism according to claim 5, characterized in that: The drying mechanism further comprises a connecting pipe (403) fixedly connected to one end of the dual-purpose pump (402), and a first electric control valve (404) and a one-way valve (405) fixedly installed inside the connecting pipe (403).
7. A tea cleaning and dust removal mechanism according to claim 6, characterized in that: The drying mechanism further comprises a right-angle tube (406) fixedly connected to the outer side wall of the connecting tube (403), and a second electric control valve (407) fixedly connected to the inner side wall of the right-angle tube (406); The other end of the right-angle tube (406) is connected to the interior of the drying box (401).
