Sheet metal machining flattening device
通过在钣金加工压平装置中引入活动座和吹气清理结构,解决了现有技术中钣金件四周遮挡阻碍和尺寸厚度适用性不足的问题,实现了高效的压平加工和多种尺寸 Applicability of thickness.
Patent Information
- Application Number
- CN202420759608.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-12
AI Technical Summary
When the existing sheet metal processing and flattening devices tighten the fixed sheet metal parts, the obstruction around them causes some positions to be unable to flatten, the processing efficiency is low, and it is not suitable for sheet metal parts of different sizes and thicknesses.
A sheet metal processing and flattening device including a processing table, mounting seat, compression and fixing structure, movable seat structure, lift seat structure and air blow cleaning structure was designed. The sheet metal parts were realized through components such as cylinders, motors and high-pressure air pumps. Flexible fixation and surface cleaning to meet processing needs of different sizes and thicknesses.
It improves the efficiency and scope of application of flattening of sheet metal parts, reduces the need for secondary processing, enhances the practicality of the device, and can effectively handle various sizes and thicknesses of sheet metal parts.
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Figure CN222153433U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheet metal processing equipment, in particular to a sheet metal processing flattening device. Background Art
[0002] Sheet metal is a comprehensive cold processing technology for thin metal plates, including shearing, punching / cutting / combining, folding, welding, riveting, splicing, forming, etc. Its most notable feature is that the thickness of the same part is consistent. Due to its small thickness, sheet metal parts may bend during transportation, storage and handling. Therefore, before forming them, the sheet metal parts need to be flattened in advance to ensure the subsequent processing accuracy and quality. This requires the use of a sheet metal flattening device, as shown below.
[0003] After searching, the patent with the authorization publication number of CN220387510U discloses a sheet metal flattening device for sheet metal processing, including a processing box, a fixed column is fixedly connected to the outer wall of the middle section of the rear end of the processing box, a cross plate is fixedly connected to the outer wall of the front end of the fixed column, and an electric slide rail is arranged on the outer wall of the lower end of the middle section of the cross plate. In the utility model, through the linear guide rail and the sliding block, the sliding block drives the push plate to move, and the sponge at the lower end of the push plate is used to clean the sheet metal surface on the upper end of the plate, so that there will be no impurities on the sheet metal surface during flattening, and the sheet metal is cleaned during flattening. The electric slide rail and the first moving seat, the connecting plate at the lower end moves left and right, and the motor at the lower end of the connecting plate makes the screw rod move, driving the nut pair to rotate, and the fixed disk at the lower end of the nut pair rotates, and the second moving seat at the lower end of the fixed disk penetrates the guide columns at the front and rear ends, and the second moving seat moves up and down, and the flattening plate flattens each position of the sheet metal, thereby improving the processing efficiency of the sheet metal.
[0004] However, the above patent still has the following aspects that can be optimized:
[0005] When the sheet metal is flattened, since there are clamping and fixing structures around the sheet metal, the clamping and fixing structures will block and hinder multiple positions of the sheet metal when the sheet metal is clamped and fixed, making it impossible to flatten multiple positions around the sheet metal, and it is difficult to change this situation by adjusting the sheet metal. Subsequently, other tools or equipment are needed to perform secondary flattening on the multiple blocked positions around the sheet metal, resulting in the entire processing work being time-consuming, labor-intensive and inefficient. In addition, due to the obstruction of the placement plate, the clamping and fixing structure cannot be applied to sheet metal parts of various sizes, resulting in a small scope of application of the device. Finally, since the distance between the sponge used to clean the sheet metal and the placement plate is fixed and cannot be adjusted, it cannot be applied to the cleaning of sheet metal parts of various thicknesses. Therefore, its overall structure needs to be improved and its practicality needs to be improved. Utility Model Content
[0006] The purpose of the utility model is to provide a sheet metal processing flattening device to solve the problem that when the sheet metal parts are flattened, since there are clamping and fixing structures around the sheet metal parts, when the sheet metal parts are clamped and fixed, the clamping and fixing structures will cause obstructions to multiple positions of the sheet metal parts, making it impossible for multiple positions around the sheet metal parts to be flattened, and it is difficult to change this situation by adjusting the sheet metal parts. Subsequently, other tools or equipment are needed to perform secondary flattening on the multiple blocked positions around the sheet metal parts, resulting in the entire processing work being time-consuming and labor-intensive, and the efficiency is low. In addition, due to the obstruction of the placement plate, the clamping and fixing structure cannot be applied to sheet metal parts of various sizes, resulting in a small scope of application of the device. Finally, since the distance between the sponge used to clean the sheet metal parts and the placement plate is fixed and cannot be adjusted, it cannot be applied to the cleaning of sheet metal parts of various thicknesses. Therefore, its overall structure needs to be improved and its practicality needs to be improved.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sheet metal processing flattening device, comprising a processing table, a mounting seat, a sheet metal part, a clamping and fixing structure, a movable seat structure, a lifting seat structure, a flattening structure and an air blowing and cleaning structure, a plurality of supporting legs are arranged at the bottom of the processing table, the mounting seat is L-shaped, the mounting seat is fixedly installed on the upper end surface of the processing table close to the back side thereof, a plurality of reinforcing support plates are arranged at an oblique angle at the L-shaped turning point of the mounting seat, two slide grooves are horizontally opened at the bottom of the L-shaped turning surface of the mounting seat, and the mounting seat is arranged at the two slide grooves A movable groove is opened between them, the sheet metal part is movably placed on the upper end surface of the processing table, and the back side of the sheet metal part is abutted against the mounting seat, the clamping and fixing structure is installed on the front side of the mounting seat, and the clamping and fixing structure is located above the sheet metal part, the movable seat structure is installed at the bottom and top of the mounting seat, the lifting seat structure is installed at the movable seat structure, the flattening structure is installed at the bottom of the lifting seat structure, and the air blowing and cleaning structure is also installed at the lifting seat structure, and the position of the air blowing and cleaning structure matches the position of the flattening structure.
[0008] Preferably, the clamping and fixing structure includes a mounting plate, a cylinder A and a clamping plate. The mounting plate is fixedly installed on the front side of the mounting seat. There are multiple cylinders A, and the multiple cylinders A are fixedly installed on the bottom surface of the mounting plate. The top of the clamping plate is fixedly connected to the telescopic ends of the multiple cylinders A, and an anti-slip pad layer is fitted at the bottom of the clamping plate.
[0009] Preferably, the movable seat structure includes a movable plate, a screw rod and a motor. The top of the movable plate is slidably connected to two slide grooves through a plurality of sliding connectors. The screw rod is rotatably installed at the top of the mounting seat through two bearing seats. A slider is screwed on the outside of the screw rod. The bottom of the slider passes through the movable groove and is fixedly connected to the top of the movable plate. The motor is fixedly installed on one side of the top of the mounting seat through a mounting member, and the output end of the motor is connected to one end of the screw rod.
[0010] Preferably, the lifting seat structure includes a cylinder B and a lifting plate, the cylinder B is fixedly installed at the bottom of the movable plate, the top of the lifting plate is connected to the telescopic end of the cylinder B, and the top of the lifting plate is connected to the bottom of the movable plate through a plurality of telescopic connecting rods.
[0011] Preferably, the flattening structure includes a mounting frame and a flattening roller, the mounting frame is in an inverted concave shape, the mounting frame is fixedly installed at the bottom of the lifting plate, the flattening roller is rotatably installed inside the mounting frame, and the bottom height of the flattening roller is lower than the bottom height of the mounting frame.
[0012] Preferably, the air blowing and cleaning structure includes a high-pressure air pump, a conduit and a dispersion pipe, the air blowing and cleaning structure is provided with two groups, the two high-pressure air pumps are fixedly installed at the upper end surface of the lifting plate, one end of the two conduits respectively penetrates the lifting plate and is connected to the air outlet of the high-pressure air pump, the tops of the two dispersion pipes are respectively connected to the bottom ends of the two conduits, the dispersion pipes are longitudinally arranged, the front and rear ends of the dispersion pipes are both closed design, the two dispersion pipes are respectively located on both sides of the flattening roller, the bottoms of the two dispersion pipes are inclinedly provided with a plurality of air outlet branch pipes, the inclination direction of the two groups of the air outlet branch pipes is away from the flattening roller, and the bottom height of the air outlet branch pipes is higher than the bottom height of the flattening roller.
[0013] The utility model provides a sheet metal processing flattening device, which has the following beneficial effects:
[0014] The utility model is provided with a processing table, a mounting seat, a sheet metal part, a pressing and fixing structure, a movable seat structure, a lifting seat structure, a flattening structure and an air blowing and cleaning structure, so that when working, the sheet metal part can be placed on the processing table and abutted against the mounting seat, and then the sheet metal part is pressed and fixed by the pressing and fixing structure. At this time, part of the position of the sheet metal part close to one side of its back side will be blocked and hindered. Through the cooperation between the movable seat structure, the lifting seat structure and the flattening structure, most of the positions of the sheet metal part that are not blocked and hindered can be effectively flattened. After completing this partial flattening process, the position of the sheet metal part can be adjusted, that is, the sheet metal part can be flattened. After the front and rear sides of the sheet metal are reversed and re-tightened and fixed, the parts of the sheet metal that were previously blocked and obstructed can be flattened through the cooperation between the movable seat structure, the lifting seat structure and the flattening structure. There is no need for secondary processing of the sheet metal through other tools or equipment, which greatly improves the overall work efficiency of the processing work. The clamping and fixing structure can be applicable to sheet metal parts of various sizes. During processing, the air cleaning structure can also use high-pressure air blowing to effectively remove debris and impurities on the surface of the sheet metal, and it can be applicable to sheet metal parts of various thicknesses, which greatly improves the scope of application and practicality of the device as a whole. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the mounting base of the utility model when viewed from above;
[0017] Figure 3 This is a schematic diagram of the side view structure of the dispersion pipe installation of the utility model;
[0018] Figure 4 for Figure 3 A is an enlarged schematic diagram.
[0019] In the figure: 1. Processing table; 2. Mounting seat; 3. Sheet metal; 4. Slide; 5. Movable slot; 6. Mounting plate; 7. Cylinder A; 8. Clamping plate; 9. Movable plate; 10. Screw; 11. Motor; 12. Slider; 13. Cylinder B; 14. Lifting plate; 15. Mounting frame; 16. Flattening roller; 17. High-pressure air pump; 18. Conduit; 19. Dispersion pipe; 20. Exhaust branch pipe. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0021] like Figure 1-4As shown, the utility model provides a technical solution: a sheet metal processing flattening device, comprising a processing table 1, a mounting seat 2, a sheet metal part 3, a clamping and fixing structure, a movable seat structure, a lifting seat structure, a flattening structure and an air blowing and cleaning structure, a plurality of supporting legs are arranged at the bottom of the processing table 1, the mounting seat 2 is L-shaped, the mounting seat 2 is fixedly mounted on the upper end surface of the processing table 1 close to the back side thereof, a plurality of reinforcing support plates are arranged at an oblique angle at the L-shaped turning point of the mounting seat 2, two slide grooves 4 are horizontally opened at the bottom of the L-shaped turning surface of the mounting seat 2, and the mounting seat 2 is arranged at the two slide grooves 4 A movable groove 5 is opened between them, the sheet metal part 3 is movably placed on the upper end surface of the processing table 1, and the back side of the sheet metal part 3 is abutted against the mounting seat 2, the clamping and fixing structure is installed on the front side of the mounting seat 2, and the clamping and fixing structure is located above the sheet metal part 3, the movable seat structure is installed at the bottom and top of the mounting seat 2, the lifting seat structure is installed at the movable seat structure, the flattening structure is installed at the bottom of the lifting seat structure, and the air blowing and cleaning structure is also installed at the lifting seat structure, and the position of the air blowing and cleaning structure matches the position of the flattening structure.
[0022] The clamping and fixing structure includes a mounting plate 6, a cylinder A7 and a clamping plate 8. The mounting plate 6 is fixedly mounted on the front of the mounting seat 2. A plurality of cylinders A7 are provided, and the plurality of cylinders A7 are fixedly mounted on the bottom surface of the mounting plate 6. The top of the clamping plate 8 is fixedly connected to the telescopic ends of the plurality of cylinders A7. The bottom of the clamping plate 8 is fitted with an anti-slip pad layer, so that the clamping plate 8 can be driven to move up and down by the telescopic movement of the plurality of cylinders A7, so as to facilitate the clamping and fixing of the sheet metal part 3.
[0023] The movable seat structure includes a movable plate 9, a screw rod 10 and a motor 11. The top of the movable plate 9 is slidably connected to the two slide grooves 4 through a plurality of sliding connectors. The screw rod 10 is rotatably mounted on the top of the mounting seat 2 through two bearing seats. A slider 12 is screwed on the outside of the screw rod 10. The bottom of the slider 12 passes through the movable groove 5 and is fixedly connected to the top of the movable plate 9. The motor 11 is fixedly mounted on one side of the top of the mounting seat 2 through a mounting member, and the output end of the motor 11 is connected to one end of the screw rod 10, so that the screw rod 10 can be driven to rotate through the operation of the motor 11, and the movable plate 9 can be driven to move back and forth left and right in cooperation with the slider 12 and the two slide grooves 4.
[0024] The lifting seat structure includes a cylinder B13 and a lifting plate 14. The cylinder B13 is fixedly installed at the bottom of the movable plate 9. The top of the lifting plate 14 is connected to the telescopic end of the cylinder B13. The top of the lifting plate 14 is connected to the bottom of the movable plate 9 through a plurality of telescopic connecting rods, so that the lifting plate 14 can be driven to move up and down by the extension and contraction of the cylinder B13.
[0025] The flattening structure includes a mounting frame 15 and a flattening roller 16. The mounting frame 15 is in an inverted concave shape. The mounting frame 15 is fixedly mounted at the bottom of the lifting plate 14. The flattening roller 16 is rotatably mounted inside the mounting frame 15. The bottom height of the flattening roller 16 is lower than the bottom height of the mounting frame 15, so that after the flattening roller 16 is in contact with the sheet metal part 3, the sheet metal part 3 can be subjected to rolling flattening processing.
[0026] The air blowing cleaning structure includes a high-pressure air pump 17, a conduit 18 and a dispersion pipe 19. The air blowing cleaning structure is provided with two groups. The two high-pressure air pumps 17 are fixedly installed on the upper end surface of the lifting plate 14. One end of the two conduits 18 respectively penetrates the lifting plate 14 and is connected to the air outlet of the high-pressure air pump 17. The tops of the two dispersion pipes 19 are respectively connected to the bottom ends of the two conduits 18. The dispersion pipes 19 are longitudinally arranged. The front and rear ends of the dispersion pipes 19 are both closed. The two dispersion pipes 19 are respectively Located on both sides of the flattening roller 16, the bottom of the two dispersion pipes 19 are both inclinedly provided with a plurality of air outlet branch pipes 20, and the inclination direction of the two groups of the air outlet branch pipes 20 is away from the flattening roller 16. The bottom height of the air outlet branch pipes 20 is higher than the bottom height of the flattening roller 16, so that the high-pressure air pump 17 can work, cooperate with the duct 18 and the dispersion pipe 19, and discharge high-pressure air at the plurality of air outlet branch pipes 20, so as to blow away the debris and impurities on the surface of the sheet metal 3, and it can be suitable for dust removal treatment of sheet metal parts 3 of various thicknesses.
[0027] Working principle: during operation, the sheet metal part 3 is first placed on the processing table 1 and abutted against the mounting seat 2, and then the cylinder A7 is extended to drive the pressing plate 8 to move down, and cooperate with the processing table 1 to press and fix the sheet metal part 3. It can be suitable for sheet metal parts 3 of various sizes. At this time, part of the position of the sheet metal part 3 close to its back side will be blocked by the pressing plate 8. Through the operation of the motor 11, the screw rod 10 is driven to rotate, and the slider 12 and the two slide grooves 4 are cooperated to drive the movable plate 9 to move left or right. First, the flattening roller 16 is adjusted and moved to the top away from the sheet metal part 3, and then the cylinder B13 is started to drive the lifting plate 14 to move down, thereby driving the flattening roller 16 to move down to a suitable height. At this time, the high-pressure air pump 17 can be used to cooperate with the duct 18 and the dispersion pipe 19 to discharge high-pressure air at multiple air outlet branches 20, and then it can be used again The motor 11 drives the flattening roller 16 to move back and forth left and right, and the air outlet branch pipe 20 moves with the movement of the flattening roller 16, and one group of the air outlet branch pipes 20 will blow high-pressure air to the surface of the sheet metal part 3 before the flattening roller 16 contacts the sheet metal part 3, thereby blowing away the debris and impurities on the surface of the sheet metal part 3 before the flattening roller 16 contacts the sheet metal part 3, improving the subsequent flattening processing quality, and can be applicable to dust removal of sheet metal parts 3 of various thicknesses and sizes. When the flattening roller 16 contacts the sheet metal part 3 and moves back and forth left and right, most of the positions of the sheet metal part 3 that are not blocked or obstructed can be effectively flattened. After completing the flattening of this part, the position of the sheet metal part 3 can be adjusted, that is, the front and rear sides of the sheet metal part 3 are reversed, and after re-tightening and fixing, the part of the sheet metal part 3 that was previously blocked or obstructed can be flattened.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sheet metal processing flattening device, comprising a processing table (1), a mounting seat (2), a sheet metal part (3), a clamping and fixing structure, a movable seat structure, a lifting seat structure, a flattening structure and an air blowing and cleaning structure, Features: The bottom of the processing table (1) is provided with a plurality of supporting legs, the mounting seat (2) is L-shaped, the mounting seat (2) is fixedly mounted on the upper end surface of the processing table (1) close to the back side thereof, a plurality of reinforcing support plates are provided at an oblique angle at the L-shaped turning point of the mounting seat (2), two slide grooves (4) are horizontally provided at the bottom of the L-shaped turning surface of the mounting seat (2), and a movable groove (5) penetrating therethrough is provided on the mounting seat (2) between the two slide grooves (4), and the sheet metal part (3) is movably placed on the upper side of the processing table (1) The sheet metal part (3) is mounted on the end face, and the back side of the sheet metal part (3) is in contact with the mounting seat (2); the pressing and fixing structure is mounted on the front side of the mounting seat (2), and the pressing and fixing structure is located above the sheet metal part (3); the movable seat structure is mounted on the bottom and top of the mounting seat (2); the lifting seat structure is mounted on the movable seat structure; the flattening structure is mounted on the bottom of the lifting seat structure; the air blowing and cleaning structure is also mounted on the lifting seat structure, and the position of the air blowing and cleaning structure matches the position of the flattening structure.
2. A sheet metal processing flattening device according to claim 1, Features: The clamping and fixing structure comprises a mounting plate (6), a cylinder A (7) and a clamping plate (8); the mounting plate (6) is fixedly mounted on the front side of the mounting seat (2); a plurality of cylinders A (7) are provided, and the plurality of cylinders A (7) are fixedly mounted on the bottom side of the mounting plate (6); the top of the clamping plate (8) is fixedly connected to the telescopic ends of the plurality of cylinders A (7); and a non-slip pad layer is provided at the bottom of the clamping plate (8).
3. A sheet metal processing flattening device according to claim 1, Features: The movable seat structure comprises a movable plate (9), a screw rod (10) and a motor (11); the top of the movable plate (9) is slidably connected to two slide grooves (4) via a plurality of sliding connectors; the screw rod (10) is rotatably mounted on the top of the mounting seat (2) via two bearing seats; a slider (12) is screwed onto the outside of the screw rod (10); the bottom of the slider (12) passes through the movable groove (5) and is fixedly connected to the top of the movable plate (9); the motor (11) is fixedly mounted on one side of the top of the mounting seat (2) via a mounting member, and the output end of the motor (11) is connected to one end of the screw rod (10).
4. A sheet metal processing flattening device according to claim 1, Features: The lifting seat structure comprises a cylinder B (13) and a lifting plate (14); the cylinder B (13) is fixedly mounted at the bottom of the movable plate (9); the top of the lifting plate (14) is connected to the telescopic end of the cylinder B (13); and the top of the lifting plate (14) is connected to the bottom of the movable plate (9) via a plurality of telescopic connecting rods.
5. The sheet metal processing flattening device according to claim 1, Features: The flattening structure comprises a mounting frame (15) and a flattening roller (16); the mounting frame (15) is in an inverted concave shape; the mounting frame (15) is fixedly mounted at the bottom of the lifting plate (14); the flattening roller (16) is rotatably mounted inside the mounting frame (15); and the bottom height of the flattening roller (16) is lower than the bottom height of the mounting frame (15).
6. A sheet metal processing flattening device according to claim 1, Features: The air blowing cleaning structure comprises a high-pressure air pump (17), a conduit (18) and a dispersion pipe (19). The air blowing cleaning structure is provided with two groups. The two high-pressure air pumps (17) are fixedly installed on the upper end surface of the lifting plate (14). One end of the two conduits (18) respectively penetrates the lifting plate (14) and is connected to the air outlet of the high-pressure air pump (17). The tops of the two dispersion pipes (19) are respectively connected to the bottom ends of the two conduits (18). The dispersion pipes (19) are longitudinally arranged. The front and rear ends of the dispersion pipes (19) are both closed. The two dispersion pipes (19) are respectively located on both sides of the flattening roller (16). The bottoms of the two dispersion pipes (19) are both inclinedly provided with a plurality of air outlet branch pipes (20). The inclination direction of the two groups of air outlet branch pipes (20) is away from the flattening roller (16). The bottom height of the air outlet branch pipes (20) is higher than the bottom height of the flattening roller (16).
Citation Information
Patent Citations
Sheet metal part flattening device for sheet metal machining
CN220387510U
