Embedded part decoiler machine
By introducing combination mechanisms such as pneumatic cylinders and power motors into the flattening machine, the flattening roller pitch adjustment and metal plate flattening are achieved, which solves the problem that the existing flattening machine cannot adapt to different sizes of sheets, improves the application range and operation efficiency, and reduces the Operation difficulty.
Patent Information
- Application Number
- CN202420864762.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The upper and lower flat rollers of the existing flat machine are fixed and cannot be adjusted, which makes it impossible to adapt to the flattening operation of metal sheets of different sizes, which reduces the application range of the device and increases the labor intensity of the operator.
An embedded flattening machine is designed to adjust the pitch of the flattening roller through the combination of pneumatic cylinder, movable plate, oblique rod, movable plate and limit block; at the same time, through a power motor, rotating rod, circular plate, and sleeve rod The combination with the compression plate enables the flattening operation of metal sheets, eliminates surface stress and prevents bending.
The leveling operation of metal sheets of different sizes is realized, the application scope of the device is expanded, the labor intensity of the operator is reduced, and the quality and accuracy of the leveling operation is improved.
Smart Images
Figure CN222153436U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal plate processing, in particular to a pre-embedded part flattening machine. Background Art
[0002] The flattening machine is a machine that performs a series of processing operations such as uncoiling and leveling metal plates. The common flattening machines on the market can be roughly divided into three categories according to their processing capacity: medium plate flattening, thin plate large flattening, and precision small flattening, which can basically meet various processing requirements. The medium plate flattening machine is a special equipment for processing hot-rolled coils, and some hot-rolled flattening machines also have a trimming function; the thin plate large flattening machine, its processing capacity is mainly reflected in leveling, surface protection, and stamping; the precision small flattening mainly processes high-requirement cold-rolled coils, and its products are generally fixed thin plates, which are widely used in stamping, precision cutting and other aspects.
[0003] During the processing of embedded parts, operators often use corresponding flattening machines to flatten metal sheets because most metal sheets are placed in a roll-type manner. In actual use, although the existing flattening machines have basic flattening functions, the positions of the upper and lower flattening rollers of the flattening machines are generally fixed. Therefore, when metal sheets of different sizes need to be flattened, the flattening rollers are usually disassembled and replaced by operators, which not only reduces the application range of the device, but also increases the labor intensity of the operators. Therefore, it is necessary to improve it. Utility Model Content
[0004] The utility model provides a pre-embedded part leveling machine, which solves the problem of being unable to adjust the spacing in the related technology.
[0005] The technical solution of the utility model is as follows: a pre-embedded parts flattening machine, comprising:
[0006] A bottom plate, a vertical rod is fixedly installed on the top of the bottom plate, and a mounting plate is fixedly connected to the top of the vertical rod;
[0007] A fixing plate, wherein the number of the fixing plates is two, the bottoms of the two fixing plates are fixedly mounted to the top of the mounting plate, and vertical grooves are provided on the upper and lower sides of the inner surfaces of the fixing plates;
[0008] A motion mechanism, wherein the motion mechanism is arranged on the front side of the fixed plate;
[0009] Among them, the movement mechanism includes a pneumatic cylinder, which is fixedly installed on the right side of the front side of the fixed plate, and a movable plate is fixedly installed on the left side of the pneumatic cylinder. The upper and lower parts of the movable plate are hinged with oblique rods, and the number of the oblique rods is two. The other ends of the two oblique rods are respectively hinged with a moving plate and a movable plate, and the outer surfaces of the moving plate and the movable plate are movably connected to the inside of the fixed plate. Both sides of the moving plate and the movable plate are fixedly installed with mounting blocks, and the outer surfaces of the mounting blocks are movably connected to the inside of the vertical groove. The left and right movement of the movable plate will cause the moving plate and the movable plate to move toward or away from each other.
[0010] As a preferred technical solution of the utility model, a transverse groove is opened in the middle of the right side of the front side of the fixed plate, and a limiting block is movably connected inside the transverse groove, and the front side of the limiting block is fixedly installed to the back side of the movable plate.
[0011] As a preferred technical solution of the utility model, the front sides of the moving plate and the movable plate are fixedly mounted with drive motors, the other end of the output shaft of the drive motor is fixedly sleeved with a rotating shaft, the other end of the rotating shaft respectively penetrates the moving plate and the movable plate and extends to the interior of the moving plate and the movable plate, and the outer surface of the rotating shaft is fixedly sleeved with a leveling roller.
[0012] As a preferred technical solution of the utility model, a mounting bracket is fixedly installed on the right side of the top of the mounting plate, a motor support seat is fixedly installed on the right side of the top of the mounting bracket, a power motor is fixedly installed inside the top of the motor support seat, and a rotating rod is fixedly sleeved on the other end of the output shaft of the power motor.
[0013] As a preferred technical solution of the utility model, a circular plate is fixedly sleeved on the other end of the rotating rod, a round block is fixedly installed on the top of the left side of the circular plate, and a sleeve rod is movably connected to the outer surface of the round block.
[0014] As a preferred technical solution of the utility model, a connecting rod is fixedly installed at the bottom of the sleeve rod, the other end of the connecting rod passes through the mounting frame and extends to the interior of the mounting frame and is fixedly connected with a clamping plate, and the outer surface of the clamping plate is movably connected to the inner surface of the mounting frame.
[0015] As a preferred technical solution of the utility model, the number of the movable plates is two, the two movable plates have the same size, and the outer surfaces of the two movable plates are smooth.
[0016] The beneficial effects of the utility model are:
[0017] 1. The utility model is provided with a pneumatic cylinder, a movable plate, an inclined rod, a motion plate and a limit block. When the pneumatic cylinder starts to operate, the movable plate will drive the limit block to move horizontally to the left under the limiting action of the transverse groove, and the two inclined rods will move. At this time, under the limiting action of the vertical groove, the motion plate and the movable plate will respectively drive the mounting blocks on both sides to move vertically back to back, and finally the spacing between the leveling rollers will be increased, thereby achieving the purpose of adjusting the spacing between the leveling rollers, so that the device can perform leveling operations on metal plates of different sizes, thereby improving the application range of the device.
[0018] 2. The utility model sets a circular plate, a round block, a sleeve rod, a connecting rod and a clamping plate. When the power motor starts to run, the rotating rod will drive the circular plate to rotate, so that the round block will drive the sleeve rod to move. At this time, under the limiting effect of the mounting frame, the sleeve rod will drive the connecting rod and the clamping plate to move vertically downward, and finally the metal will be flattened, eliminating the stress on the surface of the metal plate, so that the flattened plate will not bend even when it is placed for a long time, thereby improving the quality of the flattening operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a schematic cross-sectional structural diagram of the front side of the sports board of the utility model;
[0022] Figure 3 It is a cross-sectional structural schematic diagram of the front side of the utility model;
[0023] Figure 4 It is a schematic cross-sectional structure diagram of the top of the movable plate of the utility model;
[0024] Figure 5 It is a schematic cross-sectional structure diagram of the side surface of the pressing plate of the utility model.
[0025] In the figure: 1. bottom plate; 2. vertical rod; 3. mounting plate; 4. fixed plate; 5. vertical slot; 6. horizontal slot; 7. pneumatic cylinder; 8. movable plate; 9. oblique rod; 10. moving plate; 11. limit block; 12. mounting block; 13. driving motor; 14. rotating shaft; 15. leveling roller; 16. mounting frame; 17. motor support seat; 18. power motor; 19. rotating rod; 20. round plate; 21. round block; 22. sleeve rod; 23. connecting rod; 24. clamping plate; 25. moving plate. DETAILED DESCRIPTION
[0026] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] like Figures 1 to 5 As shown, the utility model provides a pre-embedded parts leveling machine, comprising:
[0028] A bottom plate 1, a vertical rod 2 is fixedly installed on the top of the bottom plate 1, and a mounting plate 3 is fixedly connected to the top of the vertical rod 2;
[0029] The fixing plates 4 are two in number, the bottoms of the two fixing plates 4 are fixedly mounted on the top of the mounting plate 3, and vertical grooves 5 are provided on the upper and lower sides of the inner surfaces of the fixing plates 4;
[0030] A motion mechanism, the motion mechanism is arranged on the front side of the fixed plate 4;
[0031] Among them, the movement mechanism includes a pneumatic cylinder 7, which is fixedly installed on the right side of the front side of the fixed plate 4, and a movable plate 8 is fixedly installed on the left side of the pneumatic cylinder 7. The upper and lower parts of the movable plate 8 are hinged with inclined rods 9. There are two inclined rods 9, and the other ends of the two inclined rods 9 are respectively hinged with a moving plate 10 and a movable plate 25. The outer surfaces of the moving plate 10 and the movable plate 25 are both movably connected to the inside of the fixed plate 4. Both sides of the moving plate 10 and the movable plate 25 are fixedly installed with mounting blocks 12. The outer surfaces of the mounting blocks 12 are movably connected to the inside of the vertical groove 5. The left and right movement of the movable plate 8 will cause the moving plate 10 and the movable plate 25 to move toward or away from each other.
[0032] When the pneumatic cylinder 7 starts to operate, the movable plate 8 will move horizontally to the left, and the two oblique rods 9 will move, so that the moving plate 10 and the movable plate 25 will respectively drive the mounting blocks 12 on both sides to move vertically away from each other under the limiting effect of the vertical groove 5, ultimately achieving the purpose of adjusting the spacing.
[0033] A transverse groove 6 is provided in the middle of the right side of the front side of the fixed plate 4 , and a limit block 11 is movably connected inside the transverse groove 6 . The front side of the limit block 11 is fixedly mounted to the back side of the movable plate 8 .
[0034] When the movable plate 8 moves, the limiting block 11 will be driven to move horizontally left and right under the limiting effect of the transverse groove 6 .
[0035] Among them, the front sides of the moving plate 10 and the movable plate 25 are fixedly installed with a driving motor 13, and the other end of the output shaft of the driving motor 13 is fixedly sleeved with a rotating shaft 14, and the other end of the rotating shaft 14 passes through the moving plate 10 and the movable plate 25 respectively and extends to the interior of the moving plate 10 and the movable plate 25, and the outer surface of the rotating shaft 14 is fixedly sleeved with a leveling roller 15.
[0036] When the driving motor 13 starts to run, the rotating shaft 14 drives the flattening roller 15 to rotate.
[0037] Among them, a mounting frame 16 is fixedly installed on the right side of the top of the mounting plate 3, a motor support seat 17 is fixedly installed on the right side of the top of the mounting frame 16, a power motor 18 is fixedly installed inside the top of the motor support seat 17, and a rotating rod 19 is fixedly sleeved on the other end of the output shaft of the power motor 18.
[0038] When the power motor 18 starts to run, the rotating rod 19 will rotate.
[0039] The other end of the rotating rod 19 is fixedly sleeved with a circular plate 20 , a round block 21 is fixedly installed on the top of the left side of the circular plate 20 , and a sleeve rod 22 is movably connected to the outer surface of the round block 21 .
[0040] When the rotating rod 19 rotates, the circular plate 20 drives the circular block 21 to rotate, and the sleeve rod 22 moves.
[0041] A connecting rod 23 is fixedly installed at the bottom of the sleeve rod 22. The other end of the connecting rod 23 passes through the mounting frame 16 and extends to the inside of the mounting frame 16 and is fixedly connected to a clamping plate 24. The outer surface of the clamping plate 24 is movably connected to the inner surface of the mounting frame 16.
[0042] When the sleeve rod 22 moves, under the limiting effect of the mounting frame 16, the connecting rod 23 drives the pressing plate 24 to move vertically up and down.
[0043] There are two movable plates 25 , the two movable plates 25 have the same size, and the outer surfaces of the two movable plates 25 are both smooth.
[0044] Such a design enables the movable plate 25 to move more smoothly inside the fixed plate 4 .
[0045] The working principle and use process of this utility model:
[0046] First, the operator places one end of the metal sheet to be flattened between the flattening rollers 15, and then starts the drive motor 13, which will cause the rotating shaft 14 to drive the flattening rollers 15 to rotate. At this time, the flattening operation will be carried out. Subsequently, when the flattened sheet moves to the bottom of the clamping plate 24, the power motor 18 is started, which will cause the rotating rod 19 to drive the circular plate 20 and the round block 21 to rotate. At this time, under the limiting action of the mounting frame 16, the sleeve rod 22 drives the connecting rod 23 and the clamping plate 24 to move vertically downward, which will eventually achieve the flattening effect on the sheet after flattening, eliminate the stress on the surface of the metal sheet, and improve the quality of the flattening operation of the device.
[0047] When it is necessary to perform leveling operations on metal plates of different sizes, the pneumatic cylinder 7 is started, which will cause the movable plate 8 to drive the limit block 11 to move horizontally to the left under the limiting action of the transverse groove 6, and drive the diagonal rod 9 to move, so that the movable plate 10 and the movable plate 25 respectively drive the mounting blocks 12 on both sides to move vertically opposite to each other under the limiting action of the vertical groove 5, so that the rotating shaft 14 drives the leveling rollers 15 to start moving together, and finally realizes the function of adjusting the spacing between the leveling rollers 15, thereby improving the application range of the device and reducing the labor intensity of the operator.
[0048] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pre-embedded parts leveling machine, characterized in that: Included are: A bottom plate (1), a vertical rod (2) being fixedly mounted on the top of the bottom plate (1), and a mounting plate (3) being fixedly connected to the top of the vertical rod (2); A fixing plate (4), wherein the number of the fixing plates (4) is two, the bottoms of the two fixing plates (4) are fixedly mounted to the top of the mounting plate (3), and vertical grooves (5) are provided at the upper and lower sides of the inner surfaces of both sides of the fixing plates (4); A motion mechanism, the motion mechanism being arranged on the front side of the fixed plate (4); The motion mechanism comprises a pneumatic cylinder (7), the pneumatic cylinder (7) being fixedly mounted on the right side of the front face of the fixed plate (4), a movable plate (8) being fixedly mounted on the left side of the pneumatic cylinder (7), the upper and lower parts of the movable plate (8) being hingedly connected with inclined rods (9), the number of the inclined rods (9) being two, the other ends of the two inclined rods (9) being hingedly connected with a motion plate (10) and a movable plate (25), respectively, the outer surfaces of the motion plate (10) and the movable plate (25) being movably connected to the inside of the fixed plate (4), the two sides of the motion plate (10) and the movable plate (25) being fixedly mounted with mounting blocks (12), the outer surfaces of the mounting blocks (12) being movably connected to the inside of the vertical groove (5), the left and right movement of the movable plate (8) causing the motion plate (10) and the movable plate (25) to move towards or away from each other.
2. The embedded part flattening machine according to claim 1, characterized in that: A transverse groove (6) is provided in the middle of the right side of the front face of the fixed plate (4), the interior of the transverse groove (6) is movably connected to a limit block (11), and the front face of the limit block (11) is fixedly mounted to the back face of the movable plate (8).
3. The embedded part flattening machine according to claim 1, characterized in that: A driving motor (13) is fixedly mounted on the front of the moving plate (10) and the movable plate (25); a rotating shaft (14) is fixedly sleeved on the other end of the output shaft of the driving motor (13); the other end of the rotating shaft (14) passes through the moving plate (10) and the movable plate (25) and extends to the inside of the moving plate (10) and the movable plate (25); and a leveling roller (15) is fixedly sleeved on the outer surface of the rotating shaft (14).
4. The embedded part flattening machine according to claim 1, characterized in that: A mounting frame (16) is fixedly mounted on the right side of the top of the mounting plate (3), a motor support seat (17) is fixedly mounted on the right side of the top of the mounting frame (16), a power motor (18) is fixedly mounted inside the top of the motor support seat (17), and a rotating rod (19) is fixedly sleeved on the other end of the output shaft of the power motor (18).
5. The embedded part flattening machine according to claim 4, characterized in that: A circular plate (20) is fixedly sleeved on the other end of the rotating rod (19), a round block (21) is fixedly mounted on the top of the left side of the circular plate (20), and a sleeve rod (22) is movably connected to the outer surface of the round block (21).
6. The embedded part flattening machine according to claim 5, characterized in that: A connecting rod (23) is fixedly mounted on the bottom of the sleeve rod (22); the other end of the connecting rod (23) passes through the mounting frame (16) and extends into the interior of the mounting frame (16) and is fixedly connected to a clamping plate (24); the outer surface of the clamping plate (24) is movably connected to the inner surface of the mounting frame (16).
7. The embedded part flattening machine according to claim 1, characterized in that: The number of the movable plates (25) is two, the two movable plates (25) have the same size, and the outer surfaces of the two movable plates (25) are both smooth.