Full-automatic high-strength alloy steel forging forming device

By introducing the design of fully automatic high-strength alloy steel forging device into the mold steel forging device, the use of electric motors, rotating motors and control mechanisms has solved the problems of low forging efficiency and poor protection, and achieved a more efficient and safe forging process .

CN222153787UActive Publication Date: 2024-12-13SHENYANG JUNCHENG MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420113820.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-17
Publication Date
2024-12-13
Estimated Expiration
2034-01-17

AI Technical Summary

Technical Problem

The existing mold steel forging device has low forging efficiency and poor protection, which can easily cause safety accidents.

Method used

A fully automatic high-strength alloy steel forging device is designed, including a forging and flipping mechanism and a control mechanism, which uses a motor, a rotating motor, a clamping block, an observation window and an emergency stop button to achieve automated forging and improve safety.

Benefits of technology

The forging efficiency and safety are improved, and the safety and efficiency of the forging process are ensured through the automatic forging process and the design of external observation windows and emergency stop buttons.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of steel forging, and particularly relates to a full-automatic high-strength alloy steel forging forming device, which solves the problems of low forging efficiency and poor protection in the prior art, and comprises a forging turnover mechanism, a control mechanism and a box body, the motor is installed in the box body, the output end of the motor is connected with a positive and negative screw rod through a coupler, the positive and negative screw rod is coaxially arranged, through the arrangement of the motor, the rotating motor and other structures, materials are placed between the two clamping blocks, then the rotating motor is started to enable the clamping blocks to clamp the materials, then the motor is started, and the materials are clamped by the rotating motor. And when the forging hammers press downwards, the ratchet wheels are fixed, and when the forging hammers ascend, the rack plate drives the ratchet wheels to rotate, so that the rotating frame rotates, the materials are rotationally forged, and the forging effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel forging, in particular to a fully automatic high-strength alloy steel forging and forming device. Background Art

[0002] At present, high-strength alloy steel forging refers to the process of forging high-strength alloy steel at high temperature to obtain the desired shape and performance.

[0003] The prior art has a die steel forging device with the authorization announcement number of CN211437936U. The patent relates to the die steel forging technology field and discloses a die steel forging device. The device includes a machine and a base. The base is fixedly installed at the bottom of the machine and a workbench is fixedly installed at the top of the machine. The patent is characterized in that a card seat is arranged on the machine, a through hole is opened on the card seat, and an extrusion rod is installed on the through hole. After pressing the extrusion rod, the card head can be pushed out of the card slot, so that the card block can be The air hammer body is taken out from the limit slot. This design makes the disassembly and maintenance of the punching table more convenient. In addition, the patent also opens a slot on the base and installs a retaining spring and a clamping head in the slot. When installing the punching table body, the clamping block is inserted into the corresponding limit slot, and the clamping head is squeezed into the groove through the extrusion of the inclined surface and the bevel. When the clamping head moves to the slot, the clamping head is clamped into the slot through the extension of the retaining spring, thereby fixing the clamping block and the punching table body. This design makes the replacement of the punching table more convenient.

[0004] However, when the patent is in use, only one side is forged, and the forging efficiency is low. When the patent is forging, the equipment is in an open state, which is easy to cause safety accidents and has poor protection. Utility Model Content

[0005] The utility model aims to provide a fully automatic high-strength alloy steel forging device, which solves the problems of low forging efficiency and poor protection.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic high-strength alloy steel forging and forming device, comprising a forging flipping mechanism, a control mechanism and a box body, the forging flipping mechanism comprising a motor, the motor is installed inside the box body, the output end of the motor is connected to coaxially arranged forward and reverse screws through a coupling, the outer circumference of the forward and reverse screws is threadedly sleeved with two symmetrically arranged connecting blocks, one side of the connecting block is fixedly connected to a connecting shaft, one end of the connecting shaft is fixedly connected to a forging hammer through a screw, one side of one of the connecting blocks is fixedly connected to a rack plate, a rotating shaft is rotatably installed inside the box body, a ratchet is movably sleeved on the outer circumference of the rotating shaft, the rack plate is meshed with the ratchet, one end of the rotating shaft is fixedly connected to a rotating frame through a screw, a rotating motor is installed inside the rotating frame, the output end of the rotating motor is connected to coaxially arranged forward and reverse threaded rods through a coupling, and the outer circumference of the forward and reverse threaded rods is fixedly sleeved with two symmetrically arranged clamping blocks.

[0007] Preferably, the control mechanism comprises two doors, which are movably hinged together on one side of the box body, an observation window is provided on the box body, a controller is installed on one side of one of the doors, and an emergency stop button is installed on the controller.

[0008] Preferably, a rotation groove is opened inside the box body, and the forward and reverse screws are rotatably installed inside the rotation groove, and the rotation groove is used for the rotation of the forward and reverse screws.

[0009] Preferably, a circular groove is provided inside the box body, and the forging hammer is slidably connected inside the circular groove, and the circular groove is used for the sliding of the forging hammer.

[0010] Preferably, thread grooves are provided inside the two clamping blocks, and the forward and reverse threaded rods are simultaneously threadedly connected inside the two thread grooves, and the thread grooves are used for the forward and reverse threaded rods to drive the clamping blocks to slide.

[0011] Preferably, a groove is provided inside the rotating frame, and the two clamping blocks are slidably connected inside the groove at the same time, and the groove is used for the sliding of the clamping blocks.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model places the material between two clamping blocks by setting up structures such as an electric motor and a rotating motor, then turns on the rotating motor to make the clamping blocks clamp the material, and then turns on the electric motor to make two forging hammers forge it. When the forging hammer is pressed down, the ratchet does not move. When the forging hammer rises, the rack plate drives the ratchet to rotate, so that the rotating frame rotates, and the material is forged by rotation, thereby improving its forging effect.

[0014] 2. The utility model is provided with an observation window on the box door through the arrangement of structures such as an observation window and a controller. After the material is clamped, the motor is turned on by the controller, and personnel observe the forging inside the equipment from the outside. When a fault occurs, the emergency stop button can be pressed to make it stop urgently, thereby improving the safety of its use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is the overall structure front view of the utility model;

[0017] Figure 3 This is a transmission structure diagram inside the box of the utility model;

[0018] Figure 4 This is a schematic diagram of the internal transmission structure of the rotating frame of the utility model;

[0019] Figure 5 It is an enlarged view of point A of the present utility model.

[0020] In the figure: 1. forging turning mechanism; 11. box body; 12. motor; 121. forward and reverse screw rods; 122. connecting block; 123. connecting shaft; 124. forging hammer; 125. rack plate; 13. rotating shaft; 131. ratchet; 132. rotating frame; 14. rotating motor; 141. forward and reverse threaded rods; 142. clamping block; 2. control mechanism; 21. box door; 22. observation window; 23. controller; 231. emergency stop button. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5A fully automatic high-strength alloy steel forging device comprises a forging flipping mechanism 1, a control mechanism 2 and a box body 11. The forging flipping mechanism 1 comprises a motor 12, which is installed inside the box body 11. The output end of the motor 12 is connected to a coaxially arranged forward and reverse screw 121 through a coupling. Two symmetrically arranged connecting blocks 122 are threadedly sleeved on the outer circumference of the forward and reverse screw 121. A connecting shaft 123 is fixedly connected to one side of the connecting block 122. A forging hammer 124 is fixedly connected to one end of the connecting shaft 123 through a screw. A rack plate 125 is fixedly connected to one side of one of the connecting blocks 122. A rotating shaft 13 is rotatably installed inside the box body 11. A ratchet 131 is movably sleeved on the outer circumference of the rotating shaft 13. The rack plate 125 meshes with the ratchet 131. One end is fixedly connected with a rotating frame 132 by screws, and a rotating motor 14 is installed inside the rotating frame 132. The output end of the rotating motor 14 is connected with a coaxially arranged forward and reverse threaded rod 141 through a coupling. Two symmetrically arranged clamping blocks 142 are fixedly sleeved on the outer circumference of the forward and reverse threaded rod 141. Through the arrangement of the motor 12, the rotating motor 14 and other structures, the material is placed between the two clamping blocks 142, and then the rotating motor 14 is turned on to make the clamping blocks 142 clamp the material, and then the motor 12 is turned on to make the two forging hammers 124 forge it. When the forging hammer 124 is pressed down, the ratchet 131 does not move. When the forging hammer 124 rises, the rack plate 125 drives the ratchet 131 to rotate, so that the rotating frame 132 rotates, and the material is forged by rotation, thereby improving its forging effect.

[0023] See also Figure 1-3 The control mechanism 2 includes two box doors 21, and the two box doors 21 are hinged together on one side of the box body 11. An observation window 22 is arranged on the box body 11. A controller 23 is installed on one side of one of the box doors 21, and an emergency stop button 231 is installed on the controller 23. Through the arrangement of the observation window 22, the controller 23 and other structures, an observation window 22 is arranged on the box door 21. After the material is clamped, the motor 12 is turned on through the controller 23, and the personnel observe the forging inside the equipment from the outside. When a fault occurs, the emergency stop button 231 can be pressed to make it stop urgently, thereby improving the safety of its use.

[0024] See also Figure 1-5 A rotating groove is opened inside the box body 11, and the forward and reverse screw rods 121 are rotatably installed inside the rotating groove. A circular groove is opened inside the box body 11, and the forging hammer 124 is slidably connected inside the circular groove. Thread grooves are opened inside the two clamping blocks 142, and the forward and reverse threaded rods 141 are threadedly connected inside the two thread grooves at the same time. A groove is opened inside the rotating frame 132, and the two clamping blocks 142 are slidably connected inside the groove at the same time.

[0025] The specific implementation process of the utility model is as follows: the material is placed between the two clamping blocks 142, and then the rotating motor 14 is turned on. The rotating motor 14 rotates to drive the forward and reverse threaded rods 141 to rotate, and the forward and reverse threaded rods 141 rotate to drive the two clamping blocks 142 to clamp the material, and then the motor 12 is turned on. The motor 12 rotates to drive the forward and reverse screws 121 to rotate, and the forward and reverse screws 121 rotate to drive the two connecting blocks 122 to slide, and the sliding of the connecting blocks 122 drives the connecting shaft 123 to rotate, and the sliding of the connecting shaft 123 drives the forging hammer 124 to forge. When the two forging hammers 124 are close to the material for forging, the rotating shaft 13 does not rotate because of the ratchet 131. When the forging hammer 124 is forged and returned to its position, the rack plate 125 drives the ratchet 131 to rotate, and the rotation of the ratchet 131 drives the rotating shaft 13 to rotate, and the rotation of the rotating shaft 13 drives the rotating frame 132 to rotate 180 degrees, so that the material is rotated forged to improve its forging effect;

[0026] Furthermore, a box door 21 is provided on one side of the box body 11. Closing the box door 21 during the forging process can effectively prevent impurities from splashing out during forging. The internal forging conditions can be observed through the observation window 22. When a fault occurs, the emergency stop button 231 on the controller 23 can be pressed to make it stop urgently. The controller 23 is electrically connected to the electrical equipment inside the equipment to improve its safety of use.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic high-strength alloy steel forging device, comprising a forging turning mechanism (1), a control mechanism (2) and a box (11), characterized in that: The forging turning mechanism (1) comprises a motor (12), the motor (12) being installed inside the box (11), the output end of the motor (12) being connected to a coaxially arranged forward and reverse screw (121) via a coupling, two symmetrically arranged connecting blocks (122) being threadedly sleeved on the outer circumference of the forward and reverse screw (121), one side of the connecting block (122) being fixedly connected to a connecting shaft (123), one end of the connecting shaft (123) being fixedly connected to a forging hammer (124) via a screw, and one side of one of the connecting blocks (122) being fixedly connected to a rack plate (125) A rotating shaft (13) is rotatably installed inside the box body (11), a ratchet (131) is movably sleeved on the outer circumference of the rotating shaft (13), the rack plate (125) is meshed with the ratchet (131), one end of the rotating shaft (13) is fixedly connected to a rotating frame (132) by screws, a rotating motor (14) is installed inside the rotating frame (132), the output end of the rotating motor (14) is connected to a coaxially arranged forward and reverse threaded rod (141) through a coupling, and two symmetrically arranged clamping blocks (142) are fixedly sleeved on the outer circumference of the forward and reverse threaded rod (141).

2. The fully automatic high-strength alloy steel forging device according to claim 1 is characterized in that: The control mechanism (2) comprises two box doors (21), the two box doors (21) are movably hinged together on one side of the box body (11), the box body (11) is provided with an observation window (22), a controller (23) is installed on one side of one of the box doors (21), and an emergency stop button (231) is installed on the controller (23).

3. The fully automatic high-strength alloy steel forging device according to claim 1 is characterized in that: A rotation groove is provided inside the box body (11), and the forward and reverse screw rods (121) are rotatably mounted inside the rotation groove.

4. The fully automatic high-strength alloy steel forging device according to claim 1 is characterized in that: A circular groove is formed inside the box body (11), and the forging hammer (124) is slidably connected inside the circular groove.

5. The fully automatic high-strength alloy steel forging device according to claim 1 is characterized in that: The two clamping blocks (142) are both provided with thread grooves inside, and the forward and reverse threaded rods (141) are simultaneously threadedly connected inside the two thread grooves.

6. The fully automatic high-strength alloy steel forging device according to claim 1 is characterized in that: A groove is provided inside the rotating frame (132), and the two clamping blocks (142) are slidably connected inside the groove at the same time.