Large forge piece machining clamping device
By designing a forging clamping device containing multiple mechanical components, stable clamping and rotating processing of large forgings is achieved, the problems of unstable clamping and inaccurate processing in the prior art are solved, and the accuracy of processing is improved and flexibility.
Patent Information
- Application Number
- CN202420900529.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing forging clamping devices are unstable when processing large forgings, resulting in the forgings being easily deviated and affecting the processing accuracy.
A clamping device including a base, axle seat, a rotary shaft, a rotary table, a central block, a support plate, a drive motor, a screw rod, a slider, a connecting plate, a guide sleeve, a guide rod, a limit block and a clamp are designed, and the clamping device is designed, through The screw rod, slider, guide sleeve and limit block are used to achieve peripheral clamping, and the forgings are rotated by a servo motor, drive shaft and belt.
The device ensures stable clamping of the forging during processing, prevents offsets, and improves machining flexibility and accuracy through rotational functions.
Smart Images

Figure CN222153806U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to forging processing, in particular to a large forging processing clamping device. Background Art
[0002] Forgings refer to workpieces or blanks obtained by forging and deforming metal billets. Forgings can be divided into cold forging, warm forging and hot forging according to the temperature of the billet during processing. Cold forging is generally processed at room temperature, and hot forging is processed at a temperature higher than the recrystallization temperature of the metal billet. The difference in the complexity of the geometric structure of forgings determines that their die forging process and die design are significantly different. Clarifying the structural type of forgings is a necessary prerequisite for process design. In the processing of large forgings, clamping devices are required for clamping and fixing.
[0003] When working, the existing forging clamping device can often only clamp the two sides of the forging. The forging will still be offset during processing, and the clamping stability effect is not high, which affects the accuracy of forging processing. Therefore, this application provides a large forging processing clamping device to meet the needs. Utility Model Content
[0004] The utility model aims to provide a large forging processing clamping device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large forging processing clamping device, including a base, an axle seat is fixed on the top of the base, a rotating shaft is installed on the top of the axle seat, a turntable is installed on the top of the rotating shaft, a center block is installed on the top of the turntable, a fixing bolt passes through the top of the center block, a support plate is fixed to the outside of the center block, a driving motor is fixed to one side of the support plate, a lead screw is installed on one side of the output end of the driving motor, a slider is sleeved on the outside of the lead screw, a connecting plate is fixed above the slider, guide sleeves are fixed on both sides of the bottom of the connecting plate, a guide rod is arranged inside the guide sleeve, a limiting block is fixed above the connecting plate, and a clamping block is fixed on one side of the limiting block.
[0006] Preferably, a servo motor is fixed to one side of the base, a transmission shaft is installed at the upper output end of the servo motor, and a belt is sleeved on the outer side of the transmission shaft.
[0007] Preferably, the belt is sleeved on the outside of the rotating shaft, and the belt is used in conjunction with the transmission shaft.
[0008] Preferably, the turntable forms a rotating structure with the base through a rotating shaft, and the center line of the turntable coincides with the center block.
[0009] Preferably, the center block is threadedly connected to the turntable via fixing bolts, and the fixing bolts are symmetrically arranged with respect to the center axis of the center block.
[0010] Preferably, the connecting plate forms a sliding structure with the supporting plate through a slider, and the slider is used in conjunction with a screw rod.
[0011] Preferably, the guide rod is symmetrically arranged with respect to the central axis of the support plate, and the guide rod and the guide sleeve are arranged correspondingly.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. This large forging processing clamping device is used in conjunction with a screw rod, a slider, a connecting plate, a guide sleeve, a guide rod, a limit block and a clamping block. When in use, the forging is placed above the center block, the switch of the driving motor is turned on, and the screw rod is driven to rotate, so that the slider slides on the outside of the screw rod, and then drives the clamping block to approach the surroundings of the forging, clamping the surroundings of the forging, ensuring that the forging will not deviate during the processing, and the clamping effect is good. In the sliding process of the slider, the guide sleeve slides on the outside of the guide rod, which plays a role in limiting the connecting plate, ensuring the stability of the limit block during the movement process;
[0014] 2. This large forging processing clamping device is equipped with a rotating shaft, a servo motor, a transmission shaft, a belt and a turntable. When processing forgings, the servo motor is turned on to drive the transmission shaft to rotate, and the transmission shaft drives the belt to drive the rotating shaft to rotate, so that the turntable can be controlled to rotate, which is convenient for rotating the forgings. The staff can adjust the forgings for rotation processing according to the processing requirements, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the turntable of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the support plate of the utility model;
[0018] Figure 4 It is a structural schematic diagram of the limit block of the utility model.
[0019] In the figure: 1. base; 2. shaft seat; 3. rotating shaft; 4. servo motor; 5. transmission shaft; 6. belt; 7. turntable; 8. center block; 9. fixing bolt; 10. support plate; 11. driving motor; 12. screw rod; 13. slider; 14. connecting plate; 15. guide sleeve; 16. guide rod; 17. limit block; 18. clamping block. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-2 The utility model provides a technical solution: a large forging processing clamping device, including a base 1, a shaft seat 2 is fixed above the base 1, a rotating shaft 3 is installed above the shaft seat 2, a servo motor 4 is fixed on one side of the base 1, a transmission shaft 5 is installed on the output end above the servo motor 4, and a belt 6 is sleeved on the outer side of the transmission shaft 5. The transmission method is relatively simple and clear, the structure is clear and easy to operate, the belt 6 is sleeved on the outer side of the rotating shaft 3, and the belt 6 is used in conjunction with the transmission shaft 5. When the forging is processed, the servo motor 4 is turned on to drive the transmission shaft 5 to rotate, and the transmission shaft 5 drives the belt 6 to drive the rotating shaft 3 Rotate, and then control the turntable 7 to rotate. A turntable 7 is installed above the rotating shaft 3. The turntable 7 and the base 1 form a rotating structure through the rotating shaft 3. The center line of the turntable 7 coincides with the center block 8, which is convenient for rotating the forging. The staff can adjust the forging for rotating processing according to the processing requirements, which improves the practicality of the device. A center block 8 is installed above the turntable 7. The center block 8 is threadedly connected to the turntable 7 through a fixing bolt 9. The fixing bolt 9 is symmetrically arranged with the central axis of the center block 8. The center block 8 can be disassembled and assembled, and it is convenient to repair. A fixing bolt 9 runs through the top of the center block 8;
[0022] See also Figure 1 , Figure 3 and Figure 4A support plate 10 is fixed to the outside of the center block 8, a drive motor 11 is fixed to one side of the support plate 10, a screw rod 12 is installed at one output end of the drive motor 11, a slider 13 is sleeved on the outside of the screw rod 12, a connecting plate 14 is fixed above the slider 13, the connecting plate 14 forms a sliding structure with the support plate 10 through the slider 13, the slider 13 is used in conjunction with the screw rod 12, the forging is placed above the center block 8, the switch of the drive motor 11 is turned on, the screw rod 12 is driven to rotate, so that the slider 13 slides on the outside of the screw rod 12, and then drives the clamping block 18 to approach the surroundings of the forging, The connecting plate 14 is clamped on all sides to ensure that the forging will not deviate during the processing, and the clamping effect is better. Guide sleeves 15 are fixed on both sides of the lower side of the connecting plate 14, and a guide rod 16 is arranged inside the guide sleeve 15. A limit block 17 is fixed above the connecting plate 14, and a clamping block 18 is fixed on one side of the limit block 17. The guide rod 16 is symmetrically arranged with the central axis of the support plate 10, and the guide rod 16 is arranged correspondingly to the guide sleeve 15. During the sliding process of the slider 13, the guide sleeve 15 slides on the outside of the guide rod 16, which plays a role of limiting the connecting plate 14 and ensures the stability of the limit block 17 during the movement process.
[0023] Working principle: When using the large forging processing clamping device, first turn on the external power supply, then place the forging on the top of the center block 8, turn on the switch of the drive motor 11, drive the screw 12 to rotate, so that the slider 13 slides on the outside of the screw 12, and then drives the clamping block 18 to approach the surroundings of the forging, clamping the surroundings of the forging to ensure that the forging will not deviate during the processing. Secondly, during the sliding process of the slider 13, the guide sleeve 15 slides on the outside of the guide rod 16 to limit the connecting plate 14. Finally, when the forging is processed, by turning on the switch of the servo motor 4, the transmission shaft 5 is driven to rotate, and the transmission shaft 5 drives the belt 6 to drive the rotating shaft 3 to rotate, and then the turntable 7 can be controlled to rotate, which is convenient for rotating the forging. The staff can adjust the forging for rotation processing according to the processing requirements. When the device is not used, the external power supply of the device is cut off. The model of the servo motor 4 is ZD-2HD542, and the model of the drive motor 11 is 6IK200RGU-CF. In this way, the use process of the large forging processing clamping device is completed.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A large forging processing clamping device, comprising a base (1), characterized in that: A shaft seat (2) is fixed above the base (1), a rotating shaft (3) is installed above the shaft seat (2), a turntable (7) is installed above the rotating shaft (3), a center block (8) is installed above the turntable (7), a fixing bolt (9) is passed through the top of the center block (8), a support plate (10) is fixed to the outside of the center block (8), a driving motor (11) is fixed to one side of the support plate (10), a screw rod (12) is installed at one output end of the driving motor (11), a slider (13) is sleeved on the outside of the screw rod (12), a connecting plate (14) is fixed above the slider (13), guide sleeves (15) are fixed on both sides of the bottom of the connecting plate (14), a guide rod (16) is arranged inside the guide sleeve (15), a limit block (17) is fixed above the connecting plate (14), and a clamping block (18) is fixed to one side of the limit block (17).
2. A large forging processing clamping device according to claim 1, characterized in that: A servo motor (4) is fixed to one side of the base (1), a transmission shaft (5) is installed at the upper output end of the servo motor (4), and a belt (6) is sleeved on the outer side of the transmission shaft (5).
3. A large forging processing clamping device according to claim 2, characterized in that: The belt (6) is sleeved on the outside of the rotating shaft (3), and the belt (6) is used in conjunction with the transmission shaft (5).
4. A large forging processing clamping device according to claim 1, characterized in that: The turntable (7) forms a rotating structure with the base (1) via a rotating shaft (3), and the center line of the turntable (7) coincides with the center line of the center block (8).
5. A large forging processing clamping device according to claim 1, characterized in that: The center block (8) is threadedly connected to the turntable (7) via fixing bolts (9), and the fixing bolts (9) are symmetrically arranged with respect to the center axis of the center block (8).
6. A large forging processing clamping device according to claim 1, characterized in that: The connecting plate (14) forms a sliding structure with the support plate (10) via a sliding block (13), and the sliding block (13) is used in conjunction with the screw rod (12).
7. A large forging processing clamping device according to claim 1, characterized in that: The guide rod (16) is symmetrically arranged with respect to the central axis of the support plate (10), and the guide rod (16) and the guide sleeve (15) are arranged correspondingly.
