Multifunctional aluminum alloy circle shear cutting assisting device
By introducing interval adjustment and material transfer units into the disc shear machine, the problem of low shear efficiency of disc shearing machines for materials of different thicknesses is solved, and adaptive shearing and material movement assistance to materials of different thicknesses is achieved. Improves shear efficiency and reduces labor demand.
Patent Information
- Application Number
- CN202420103193.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-16
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-16
AI Technical Summary
Existing disc shear machines cannot adjust the distance between materials of different thicknesses, and cannot assist in material movement for shearing, resulting in insufficiency of shearing.
A multifunctional aluminum alloy disc shear cutting device is designed, including a spacing adjustment unit and a material transfer unit. The spacing adjustment unit adjusts the disk shear blade interval distance through a servo motor and a bidirectional screw, and the material transfer unit moves the L plate and Roller auxiliary material movement.
Adaptive shearing to materials of different thicknesses is achieved, the shear efficiency of materials is improved, and labor demand is reduced.
Smart Images
Figure CN222154084U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disc shears, in particular to a multifunctional aluminum alloy disc shear cutting aid device. Background Art
[0002] In the steel production process, disc shears are commonly used to shear the two sides of the strip to meet the user's width requirements for the strip products. The rotation direction of the disc shear is the same as that of the strip, and it moves in a passive transmission manner. During use, the edge of the strip is cut off by the combined force of the upper and lower blades according to the pre-set upper and lower blade gaps and overlaps.
[0003] Publication (Announcement) No.: CN208083971U, discloses an automatic lubrication device for a disc shearing machine, which can effectively increase the service life of the disc shearing blade, greatly reduce the occurrence of blade chipping, thereby reducing the number of blade replacements, reducing production costs and labor costs in the production process, and improving production efficiency. In addition, the automatic lubrication device for a disc shearing machine is simple and practical, widely used, and has a good market prospect in the actual production process.
[0004] In the above patent, the disc shearing machine cannot adjust the spacing distance between materials of different thicknesses, which reduces the use range of the sheared materials, and cannot assist the movement of materials for shearing, which reduces the shearing efficiency of the materials. Therefore, it is necessary to provide a multifunctional aluminum alloy disc shearing auxiliary cutting device. Utility Model Content
[0005] The main purpose of the utility model is to provide a multifunctional aluminum alloy disc shear cutting aid device, which can effectively solve the problem that the disc shear in the background technology cannot adjust the spacing distance of materials of different thicknesses, reducing the use range of the sheared materials, and cannot assist the movement of materials for shearing, thereby reducing the shearing efficiency of the materials.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a multifunctional aluminum alloy disc shear cutting aid device, comprising a body unit, a side cabinet unit fixedly connected to one side of the body unit, and two disc shear blades installed on the other side of the body unit, and also comprising a spacing adjustment unit arranged between the body unit and the side cabinet unit and a material moving unit arranged on the front end surface of the body unit;
[0007] The interval adjustment unit includes a servo motor installed at the top center of the side cabinet unit, and two fixing frames movably arranged inside the body unit for adjusting the interval distance;
[0008] The material transfer unit comprises two movable L-plates movably arranged on the front end surface of the body unit, and three rollers movably arranged on one side of the movable L-plates for movably rolling materials.
[0009] Preferably, the body unit includes an outer casing, two strip-shaped through grooves extending through one side of the outer casing, and a vertical sliding groove provided on a front end surface of the outer casing.
[0010] Preferably, the side cabinet unit includes a side cabinet fixedly connected to one side of the outer casing, and a PLC controller installed on the front end surface of the side cabinet.
[0011] Preferably, the interval adjustment unit also includes a bidirectional screw a fixedly connected to the driving end of the servo motor, two threaded blocks threadedly connected to the outer surface of the bidirectional screw a, a shearing motor installed inside the fixed frame, and a mounting shaft fixedly connected to the driving end of the shearing motor.
[0012] Preferably, the material moving unit also includes a bidirectional screw rod b movably arranged inside the vertical slide groove, a transverse bevel gear fixedly connected to the top of the bidirectional screw rod b, a transmission shaft passing through the front end surface of the outer casing, a vertical bevel gear sleeved on the outer surface of the transmission shaft, a rotating wheel fixedly connected to one end of the transmission shaft, and two moving blocks threadedly connected to the outer surface of the bidirectional screw rod b.
[0013] Preferably, one side of the threaded block is fixedly connected to one end of the fixed frame, one end of the mounting shaft passes through the strip-shaped through slot, one end of the mounting shaft is connected to the disc shear blade, the mounting shaft moves up and down inside the strip-shaped through slot, and the servo motor and the shear motor are both electrically connected to the PLC controller.
[0014] Preferably, the transverse bevel gear is meshedly connected with the vertical bevel gear, one end of the moving block is fixedly connected with one end surface of the moving L-plate, and one end of the moving L-plate is movably arranged inside the vertical slide groove.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. In the utility model, when it is necessary to shear the material, the spacing distance between the two disc shearing blades is adjusted according to the thickness of the material, and the servo motor is started by the controller to drive the bidirectional screw a to rotate. The rotation of the bidirectional screw a drives the two threaded blocks to move on their outer surfaces, and move closer to or away from each other. The two threaded blocks that move closer to or away from each other drive the two installed shearing motors to move closer to or away from each other through two fixed frames, thereby driving the two disc shearing blades to adjust the spacing distance by moving the mounting shaft inside the two strip-shaped through grooves. This structure can adjust the distance between the disc shearing blades for materials of different thicknesses, can be suitable for shearing operations of materials of different thicknesses, and has good practicality.
[0017] 2. In the utility model, the transmission shaft is driven to rotate by rotating the rotating wheel, and the rotation of the transmission shaft drives the bidirectional screw rod b to rotate through the meshing of the vertical bevel gear and the transverse bevel gear. The rotation of the bidirectional screw rod b drives the two moving blocks to move on its surface and move away from or close to each other, which can drive the two moving L plates to move inside the vertical slide groove, and can clamp materials of different thicknesses. The movement of the materials can be conveniently promoted by the multiple rollers provided to carry out the moving shearing of the two disc shear blades. This structure can facilitate the staff to assist in promoting the movement of the materials, improve the shearing efficiency of the materials, and reduce labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the front view internal cross-section structure of the utility model;
[0020] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0021] Figure 4 It is a schematic diagram of a partial internal cross-section structure of the utility model from a side view;
[0022] Figure 5 For this utility model Figure 4 Enlarged structural diagram at B in the middle.
[0023] In the figure:
[0024] 100, body unit; 101, outer casing; 102, strip-shaped through groove; 103, vertical slide groove;
[0025] 200, side cabinet unit; 201, side cabinet; 202, PLC controller;
[0026] 300, disc shear blade;
[0027] 400, interval adjustment unit; 401, servo motor; 402, bidirectional screw rod a; 403, thread block; 404, fixing bracket; 405, shearing motor; 406, mounting shaft;
[0028] 500, material transfer unit; 501, bidirectional screw rod b; 502, transverse bevel gear; 503, transmission shaft; 504, vertical bevel gear; 505, rotating wheel; 506, moving block; 507, moving L plate; 508, roller. DETAILED DESCRIPTION Example 1
[0029] Please refer to Figure 1 — Figure 5As shown, the utility model is a multifunctional aluminum alloy disc shear cutting aid device, comprising a body unit 100, a side cabinet unit 200 fixedly connected to one side of the body unit 100, and two disc shear blades 300 installed on the other side of the body unit 100, and also comprising a spacing adjustment unit 400 arranged between the body unit 100 and the side cabinet unit 200 and a material moving unit 500 arranged on the front end surface of the body unit 100;
[0030] The material transfer unit 500 includes two movable L-plates 507 movably arranged on the front end surface of the body unit 100 , and three rollers 508 movably arranged on one side of the movable L-plates 507 for movably rolling materials.
[0031] like Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, the body unit 100 includes an outer casing 101, two strip-shaped through grooves 102 extending through one side of the outer casing 101, and a vertical slide groove 103 extending through the front end surface of the outer casing 101. The two strip-shaped through grooves 102 extending through one side of the outer casing 101 facilitate adjustment of the spacing distance between the two disc shear blades 300, and can be adapted to the shearing of materials of different thicknesses.
[0032] like Figure 1 and Figure 2 As shown, the side cabinet unit 200 includes a side cabinet 201 fixedly connected to one side of the outer casing 101, and a PLC controller 202 installed on the front end surface of the side cabinet 201. The side cabinet 201 is set to assist in the adjustment of the disc shear blade 300, and the PLC controller 202 autonomously controls the opening and closing of the servo motor 401 and the shear motor 405.
[0033] like Figure 1 — Figure 3 As shown, the interval adjustment unit 400 includes a servo motor 401 installed at the top center of the side cabinet unit 200, and two fixed frames 404 movably arranged inside the body unit 100 for adjusting the interval distance. The interval adjustment unit 400 also includes a bidirectional screw a402 fixedly connected to the driving end of the servo motor 401, two threaded blocks 403 threadedly connected to the outer surface of the bidirectional screw a402, a shearing motor 405 installed inside the fixed frame 404, and a mounting shaft 406 fixedly connected to the driving end of the shearing motor 405, one side of the threaded block 403 is fixedly connected to one end of the fixed frame 404, one end of the mounting shaft 406 passes through the strip groove 102, one end of the mounting shaft 406 is connected to the disc shear blade 300, and the mounting shaft 406 moves up and down inside the strip groove 102. The servo motor 401 and the shearing motor 405 are both electrically connected to the PLC controller 202.
[0034] Working principle: when it is necessary to shear the material, the spacing distance between the two disc shearing blades 300 is adjusted according to the thickness of the material, and the servo motor 401 is started through the PLC controller 202. The servo motor 401 drives the bidirectional screw a402 to rotate. The rotation of the bidirectional screw a402 drives the two threaded blocks 403 to move on their outer surfaces, and move closer to or away from each other. The two threaded blocks 403 that move closer to or away from each other drive the two installed shearing motors 405 to move closer to or away from each other through two fixing frames 404, thereby driving the two disc shearing blades 300 to adjust the spacing distance through the installation shaft 406 to move inside the two strip-shaped through grooves 102. This structure can adjust the distance between the disc shearing blades 300 for materials of different thicknesses, can be suitable for shearing operations of materials of different thicknesses, and has good practicality. Example 2
[0035] Please refer to Figure 1 — Figure 5 As shown, the utility model is a multifunctional aluminum alloy disc shear cutting aid device, comprising a body unit 100, a side cabinet unit 200 fixedly connected to one side of the body unit 100, and two disc shear blades 300 installed on the other side of the body unit 100, and also comprising a spacing adjustment unit 400 arranged between the body unit 100 and the side cabinet unit 200 and a material moving unit 500 arranged on the front end surface of the body unit 100;
[0036] The interval adjustment unit 400 includes a servo motor 401 installed at the top center of the side cabinet unit 200, and two fixing frames 404 movably arranged inside the body unit 100 for adjusting the interval distance.
[0037] like Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, the body unit 100 includes an outer casing 101, two strip-shaped through grooves 102 extending through one side of the outer casing 101, and a vertical slide groove 103 extending through the front end surface of the outer casing 101. The two strip-shaped through grooves 102 extending through one side of the outer casing 101 facilitate adjustment of the spacing distance between the two disc shear blades 300, and can be adapted to the shearing of materials of different thicknesses.
[0038] like Figure 1 and Figure 2 As shown, the side cabinet unit 200 includes a side cabinet 201 fixedly connected to one side of the outer casing 101, and a PLC controller 202 installed on the front end surface of the side cabinet 201. The side cabinet 201 is set to assist in the adjustment of the disc shear blade 300, and the PLC controller 202 autonomously controls the opening and closing of the servo motor 401 and the shear motor 405.
[0039] like Figure 1 , Figure 4 and Figure 5 As shown, the material shifting unit 500 includes two movable L plates 507 movably arranged on the front end face of the body unit 100, and three rollers 508 for movable rolling materials movably arranged on one side of the movable L plate 507. The material shifting unit 500 also includes a bidirectional screw rod b501 movably arranged inside the vertical slide groove 103, a transverse bevel gear 502 fixedly connected to the top of the bidirectional screw rod b501, a transmission shaft 503 passing through the top of the front end face of the outer casing 101, a vertical bevel gear 504 sleeved on the outer surface of the transmission shaft 503, a rotating wheel 505 fixedly connected to one end of the transmission shaft 503, and two moving blocks 506 threadedly connected to the outer surface of the bidirectional screw rod b501, the transverse bevel gear 502 is meshedly connected with the vertical bevel gear 504, one end of the moving block 506 is fixedly connected to one end surface of the moving L plate 507, and one end of the moving L plate 507 is movably arranged inside the vertical slide groove 103.
[0040] Working principle: by rotating the rotating wheel 505, the rotating wheel 505 drives the transmission shaft 503 to rotate, and the rotation of the transmission shaft 503 drives the two-way screw b501 to rotate through the meshing of the vertical bevel gear 504 and the horizontal bevel gear 502, and the rotation of the two-way screw b501 drives the two moving blocks 506 to move on its surface and move away from or close to each other, which can drive the two moving L plates 507 to move inside the vertical slide groove 103, and can clamp materials of different thicknesses, and facilitate the movement of materials through the provision of multiple rollers 508 to carry out the moving shearing of the two disc shear blades 300. This structure can facilitate the staff to assist in promoting the movement of materials, improve the shearing efficiency of materials, and reduce labor.
Claims
1. A multifunctional aluminum alloy disc shear cutting aid device, comprising a body unit (100), a side cabinet unit (200) fixedly connected to one side of the body unit (100), and two disc shear blades (300) installed on the other side of the body unit (100), characterized in that: It also includes a spacing adjustment unit (400) arranged between the machine body unit (100) and the side cabinet unit (200), and a material transfer unit (500) arranged on the front end surface of the machine body unit (100); The interval adjustment unit (400) comprises a servo motor (401) installed at the top center of the side cabinet unit (200), and two fixing frames (404) movably arranged inside the body unit (100) for adjusting the interval distance; The material transfer unit (500) comprises two movable L-plates (507) movably arranged on the front end surface of the body unit (100), and three rollers (508) movably arranged on one side of the movable L-plates (507) for movably rolling materials.
2. The multifunctional aluminum alloy disc shear cutting aid device according to claim 1 is characterized in that: The body unit (100) comprises an outer casing (101), two strip-shaped through grooves (102) extending through one side of the outer casing (101), and a vertical sliding groove (103) provided on the front end surface of the outer casing (101).
3. The multifunctional aluminum alloy disc shear cutting aid device according to claim 2 is characterized in that: The side cabinet unit (200) comprises a side cabinet (201) fixedly connected to one side of the outer casing (101), and a PLC controller (202) installed on the front face of the side cabinet (201).
4. The multifunctional aluminum alloy disc shear cutting aid device according to claim 3 is characterized in that: The interval adjustment unit (400) further comprises a bidirectional screw rod a (402) fixedly connected to the driving end of the servo motor (401), two threaded blocks (403) threadedly connected to the outer surface of the bidirectional screw rod a (402), a shearing motor (405) installed inside a fixing frame (404), and a mounting shaft (406) fixedly connected to the driving end of the shearing motor (405).
5. The multifunctional aluminum alloy disc shear cutting aid device according to claim 2 is characterized in that: The material shifting unit (500) further comprises a bidirectional screw rod b (501) movably arranged inside the vertical slide groove (103), a transverse bevel gear (502) fixedly connected to the top end of the bidirectional screw rod b (501), a transmission shaft (503) passing through the front end surface of the outer housing (101), a vertical bevel gear (504) sleeved on the outer surface of the transmission shaft (503), a rotating wheel (505) fixedly connected to one end of the transmission shaft (503), and two moving blocks (506) threadedly connected to the outer surface of the bidirectional screw rod b (501).
6. The multifunctional aluminum alloy disc shear cutting aid device according to claim 4 is characterized in that: One side of the threaded block (403) is fixedly connected to one end of the fixing frame (404), one end of the mounting shaft (406) passes through the strip-shaped through slot (102), one end of the mounting shaft (406) is connected to the disc shear blade (300), the mounting shaft (406) moves up and down inside the strip-shaped through slot (102), and the servo motor (401) and the shearing motor (405) are both electrically connected to the PLC controller (202).
7. The multifunctional aluminum alloy disc shear cutting aid device according to claim 5 is characterized in that: The transverse bevel gear (502) is meshedly connected with the vertical bevel gear (504), one end of the moving block (506) is fixedly connected to one end surface of a moving L-plate (507), and one end of the moving L-plate (507) is movably arranged inside the vertical slide groove (103).